Mitsubishi FX2N-16LNK-M User Manual Download Page 45 | Manualshive

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FX

2N

-16LNK-M MELSEC-I/O LINK REMOTE I/O SYSTEM MASTER BLOCK

Troubleshooting 5

5-1

5.

Troubleshooting

If a problem has occurred, check the following contents.

Checked position

Status

Action

LEDs on master block

POWER LED is extinguished. 5V DC supplied from PC has come down.

24V DC LED is extinguished. Supply 24 VDC power to "+24" and "-24".

RUN LED is extinguished.

An error has occurred in communication with a
remote I/O unit set by on-line station setting switch.
Check SHORT, OPEN and PARITY LEDs to detect
causes of error.

SHORT LED is lit.

Check whether DATA and DG are short-circuited.

OPEN LED is lit.

Check whether signal lines (DATA and DG) are dis-
connected. Check whether power of remote I/O
unit is turned off.
Check ERROR STATION LEDs to detect a station
with a communication error.

PARITY LED is lit.

Something is wrong with data received from a
remote I/O unit. Noises may be generated.

ERROR STATION LED
(0 to F) is lit.

Check a remote I/O unit corresponding to a lighting
LED.

On-line station setting
switch on master block

Switch of station No. corre-
sponding to connected
remote I/O unit is set to OFF.

Set it to ON.

Station No. of remote
I/O unit

One station No. is assigned
to two or more remote units.

One station No. can be set to only one remote unit.

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Summary of Contents for FX2N-16LNK-M

Page 1: ...USER S MANUAL FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK ...

Page 2: ...an be found in the FX PROGRAMMING MANUAL ΙΙ FX0N FX1N FX2N FX2NC series hardware manuals If in doubt at any stage of the installation of FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK always consult a professional electrical engineer who is qualified and trained to the local and national standards that applies to the installation site If in doubt about the operation or use of FX2N 16L...

Page 3: ...FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK i FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK USER S MANUAL Manual number JY992D73701 Manual revision D Date October 2004 ...

Page 4: ... to fulfill that job These engineers should also be trained in the use and maintenance of the completed product This includes being completely familiar with all associated documentation for said product All maintenance should be carried out in accordance with established safety practices c All operators of the completed equipment see Note should be trained to use this product in a safe manner in c...

Page 5: ...mage 2 Indicates that the identified danger POSSIBLY cause physical and property damage 3 Indicates a point of further interest or further explanation 1 Indicates special care must be taken when using this element of software 2 Indicates a special point of which the user of the associate software element should be aware 3 Indicates a point of interest or further explanation ...

Page 6: ...or use of this equipment All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples Please contact a Mitsubishi Electric distributor for more information concerning applications in life critical situations or high ...

Page 7: ... 2 Appearance and name of each portion 2 3 2 3 General specifications and performance specifications 2 4 3 Connection and Wiring 3 1 3 1 Cautions on connection 3 1 3 2 Connection method 3 7 4 Operation 4 1 4 1 Operating procedure 4 1 4 2 Setting and function of each portion 4 2 4 3 Setting of station No 4 7 4 4 Program 4 8 5 Troubleshooting 5 1 6 Remote I O Unit 6 1 6 1 Model name structure 6 1 6 ...

Page 8: ...FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK Contents vi MEMO ...

Page 9: ...n control up to 128 points 64 input points and 64 output points when mixed I O type remote I O units having 8 or 16 control points are used To one master block up to 16 remote I O units can be connected 2 Wiring saving A master block and a remote I O unit can be easily connected with a twisted pair or cabtyre cable 3 Total extension distance 200 m The distance can be extended up to 200 m in the en...

Page 10: ...sic PC unit handling of remote I O units etc refer to the corresponding data User manual this manual This manual describes cautions on safety specifications attachment and wiring of the master block program ming and troubleshooting User manual of MELSEC I O LINK REMOTE I O SYSTEM MASTER UNIT AJ51T64 A1SJ51T64 detailed volume This manual describes the specifications of remote I O units connected to...

Page 11: ...s special extension units blocks and remote I O units FX2NC CNV IF is required when FX2NC is connected I O link master block FX2N 16LNK M 1 Extension unit extension block special extension unit or special extension block 2 Remote I O unit 128 points 16 stations maximum Total extension distance 200 m 128 points 16 stations maximum Total extension distance 200 m 1 2 2 2 2 2 2 2 2 2 1 1 Number of max...

Page 12: ...g eight input or output points satisfies the following FX0N or FX1N 128 points I O points of basic unit I O points of extension units blocks I O points of special extension units blocks x 8 I O points occupied by master blocks FX2N or FX2NC 256 points Same above However one master block consumes 200 mA of 5 VDC power supply which corresponds to 64 I O points in the case of FX2NC When determining t...

Page 13: ...UNB ON OFF ON ON OFF OFF POWER PARITY SHORT OPEN RUN SD RD 0 1 2 3 4 5 6 7 8 9 A B C D E F ERR ERROR STATION 3 2 1 0 7 6 5 4 3 2 1 0 8 9 A B C D E F RUN 43 4 90 87 Data RUN terminal On line station setting switch Terminal screw M3 POWER LED Error indication LED I O point occupation setting switch 24V External 24 VDC ground terminal Next step extension connector For detailed operations and setting ...

Page 14: ...eleration 10 times in X Y Z 80mins axis Vibration resistance Din rail mounting EN68 2 6 10 57 Hz 0 035mm Half Amplitude 57 150Hz 4 9m s2 Acceleration 10 times in X Y Z 80mins axis Shock resistance EN68 2 27 11ms 147m s2 Acceleration 3 times in 3 directions Noise resistance By noise simulator whose noise voltage is 1 000 Vp p noise width is 1µs and frequency is 30 to 100 Hz Withstand voltage 1 500 ...

Page 15: ...t phase inversion check and parity check used together retry by timeout Transmission path type Bus multi drop type T branches are available Terminal resistors are not required Transmission distance Maximum total extension distance 200 m Maximum number of connected units 16 stations per master block Error RUN indication out put Indication by LEDs Confirmation of 24V DC power supplied from outside t...

Page 16: ...cifications item Description Cable type Shielded twisted pair cable Cabtyre cable Logarithm 0 75 mm2 1P 0 75 mm2 2C Conductive resistance 20 C 29 Ω km or less Electrostatic capacity 1 kHz 75 nF km or less Characteristic impedance 100 kHz 100 Ω average Insulation resistance 500MΩ km or more Withstand voltage 500V AC for 1 min or more Outer diameter 8 5 mm or less 9 mm or less ...

Page 17: ...e Shielded twisted pair cable Unshielded cabtyre cable Logarithm 0 75 mm2 1P 0 75 mm2 2C Conductor resistance 20 C 26 3 Ω km or less Electrostatic capacity 1 kHz 60 nF km or less Specific impedance 1 000 kHz 90 Ω average Insulation resistance 10 000 MΩ or more Withstand voltage 1000V AC Cross section Outer diameter 7 5 mm or less 7 mm or less Braided shield Vinyl sheath A pair of insulating conduc...

Page 18: ...5 1P Shielded twisted pair cable 1 P KMPEV SB CWS 178 0 75SQ 1P Shielded twisted pair cable 1 P 2PNCT 0 75SQ 2C Two cored cabtyre cable DPEV SB 0 75 1P Shielded twisted pair cable 1 P VCT 0 75 2C Two cored cabtyre cable D KPEV SB 0 75 1P Shielded twisted pair cable 1 P IPEV SB 1P 0 75 Shielded twisted pair cable 1 P ...

Page 19: ...conservatively when a communication error has occurred in a data link If the system does not operate conservatively an accident may be caused by erroneous outputs and or malfunction Never bind control cables and communication cables together with power cables Never locate control cables and communication cables near major circuits Keep the distance of 100 mm or more If sufficient distance is not k...

Page 20: ...st the power of a basic PC unit Then turn off the power of remote I O units and the power of master blocks supplied from the outside Draft 2 Turn off at the same time the power of a basic PC unit the power of remote I O units and the power of master blocks supplied from the outside 2 Countermeasures against erroneous inputs occurred when the power of a remote I O unit is instanta neously interrupt...

Page 21: ...ection and Wiring 3 3 3 24V DC supplied from outside for I O unit power and input power supplied from outside 5 V DC inside Input Xn When the input power supplied from the outside is turned off the input Xn is turned off after the response time of input unit ON OFF ...

Page 22: ... is not exceeded For calculation of the capacity of the service power supply refer to the handy manual supplied together with the basic unit When an FX0N Series PC is connected running of a master block is instantaneously interrupted approx imately 2 sec after the power to the master block is turned on It is recommended to read the information on data RUN terminal of a remote I O unit 3 sec after ...

Page 23: ...and used in an environment with much noises provide a noise filter between a DC power supply and the FX2NC PC At this time do not ground the ground terminal of the FX2NC PC Recommended noise filter ZHG2203 11S manufactured by TDK 24 24 24 24 L N 24 24 24 24 Basic or extension unit Master block Remote I O unit 24 24 24 24 L N 24 24 24 24 Noise filter Open FX2NC basic unit Master block Remote I O un...

Page 24: ...he number of connected remote I O units and the total extension distance If the relationship shown in the table below is realized do not perform grounding For details refer to the next page The number of connected remote I O units above does not mean the number of stations When cabtyre cables are used transmitted waveforms are not affected by the ground condition because shield is not provided Num...

Page 25: ...ATA DG FG 24 24 DATA DG FG 24 24 DATA DG FG 24 24 Note Note Note Note Note Note Note Refer to Grounding on the previ ous page confirm the number of connected remote I O units and the total extension distance then perform grounding of shields DATA DG FG 24 24 DATA DG FG 24 24 DATA DG FG 24 24 DATA DG FG 24 24 Master block Remote I O unit Remote I O unit Remote I O unit If 24V DC is applied on signa...

Page 26: ...anches The figure below shows a connection diagram using T branches Method to branch transmission lines on the midway T branched transmission lines can be T branched further more as far as the total extension distance is 200 m or less DATA DG FG 24 24 DATA DG FG 24 24 DATA DG FG 24 24 DATA DG FG 24 24 Master block Remote I O unit Remote I O unit Remote I O unit DATA DG DATA DG Relay terminal block...

Page 27: ...low shows the operating procedure Start Set the on line station setting switch and the I O occupation setting switch on the front face of a master block Set the station Nos of remote I O units Connect the master block and remote I O units Refer to 4 2 Refer to 4 3 Refer to 3 Refer to 4 4 Turn on the power Perform programming End ...

Page 28: ... The number of occupied points indicates the number of points used by the I O link system The number of points of connected remote I O units is equivalent to or smaller than this Use the standard mode usually If remote I O units dedicated to input or output are used the dedicated I O type unit mode is also available MOD3 is not used ON OFF 0 1 2 3 MOD3 MOD2 MOD1 MOD0 MOD2 MOD0 MOD1 Number of occup...

Page 29: ...hout error check Station Nos are not necessarily serial numbers If an unconnected station No is set to OFF communication error will not be indicated For setting of station Nos refer to Paragraph 4 3 If an unconnected station No is set to ON an error will occur in that station No and the RUN terminals will be set to OFF Make sure to set unused sta tions to OFF when the RUN terminals are used Name D...

Page 30: ...ent inversion data 00 even in one on line remote station it is regarded as discon nection of transmission path defect in remote I O sta tion or OFF of 24V DC power and OPEN LED is lit PARITY Lit When data is adjacent inversion data or parity check error data even in one on line remote station it is regarded as an error and PARITY LED is lit When an open error has occurred it is not regarded as a p...

Page 31: ...of units becomes larger the LED becomes brighter Terminal block Connects signals power supplies and RUN outputs size M3 tightening torque 100 to 135 Nycm Name Description DATA Data DG Data ground Ground 24 24V DC power supply for transmission plus side 24 24V DC power supply for transmission minus side RUNA RUNB External output for lighting or extinguished status of RUN LED ON RUN LED is lit OFF R...

Page 32: ... it can be checked wither or not the I O link system is correctly operating Rated current 2 A Load voltage 250V AC 30V DC External commutating diode is required Maximum load Conductive load 80 VA 120 240V AC Ramp load 100 W 1 17A 85V AC 0 4A 250V AC Leak current Response time Approx 10 ms Circuit isolation Relay isolation Circuit configuration RUNA RUNB FX2N 16LNK M External power supply Load ...

Page 33: ...emote I O unit station No setting ST NO switch 0 1 2 3 4 5 6 7 8 9 B C D E F A Set the station No within the range of 0 to F Station Nos are not necessarily consecutive numbers One station No can be assigned to only one remote I O unit Set this switch to a desired station No for a remote I O unit and turn on off the on line station setting switch provided on the master block ...

Page 34: ...dard mode 1 Set the I O occupation setting switch MOD2 to ON initial value I O No assignment in the standard mode is selected 2 By turning on off the switches MOD0 and MOD1 determine the number of I O points occupied by the remote I O system 3 Assign a station No and I O Nos to each remote I O unit to be used Refer to the assignment table offered as attachment When 128 points are occupied 0 1 2 3 ...

Page 35: ...tation No 0 Station No 1 Station No 2 Station No 3 Vacant numbers vary depending on used remote I O units For more information refer to the attachment at the end of this manual Example 8 I O points 4 for input and 4 for output 4 input points input only 8 output points output only Arbitrary number can be assigned as a station No without regard to the wiring In this example the station No 0 is assig...

Page 36: ...oints occupied by the master block is not changed if the setting of the MOD0 and the MOD1 is not changed Accordingly in the example above input Nos from X150 and output Nos from Y150 are available even if the station No 0 exclusively is provided 7 When one station No is set vacant four input points and four output points are set vacant FX2N 64M X050 to 053 Y050 to 053 X054 to 057 Y060 to 067 50 51...

Page 37: ...e available first output No Y050 Different from the example on the previous page 8EX is not provided in the example below How to assign I O Nos Do not assign I O Nos immediately At first sort connected remote I O units in accordance with the steps 3 and 4 above Refer to the attachment at the end of this manual After that assign the first X and the first Y to the position in which a master block is...

Page 38: ...07 X010 to Y017 X020 to X117 Y020 to Y117 Y010 to Y017 2 input points and 2 output points 1 station X030 to X031 Y030 to Y031 C Station No 2 4 input points and 4 output points 1 station G X060 to X063 Y060 to Y063 Station No 8 X034 to X037 D Station No 3 4 input points 1 station X040 to X047 E Station No 4 8 input points 2 stations Y070 to Y073 I Station No A 4 output points 1 station X074 to X077...

Page 39: ...there is a vacant station No for example when the station No 8 is vacant in which no unit is con nected in the system shown on the left four input points and four output points are vacant After the unit H station No 9 input points from X074 and output points from Y074 are available without regard to existence of the station No 8 When extension units or extension blocks are connected after the mast...

Page 40: ...ning on off the switches MOD0 and MOD1 determine the number of I O points occupied by the remote I O system 3 Assign a station No and I O Nos to each remote I O unit to be used Refer to the assignment table offered as attachment In this mode each station No is already assigned to input or output Eight points for two stations are treated as one unit and input and output are set alternately from the...

Page 41: ...ut The station No 5 is vacant However when one more unit having four points dedicated to input is used it can be assigned to the station No 5 If a unit having eight points dedicated to input is assigned to the station No 5 latter four points of this unit will malfunction 8 points dedicated to input 4 points dedicated to input 8 points dedicated to output Example X input Y output Station No 0 Stati...

Page 42: ...gned 6 To extension units blocks after the master block I O Nos are assigned in the same way as the standard mode In the example above input points from X100 and output points from Y100 are assigned Example FX2N 64M X040 to 047 X050 to 053 Y040 to 047 When 64 points are occupied Input Output FX2N 16LNK M X000 to 037 X040 to 077 From X100 Y000 to 037 Y040 to 077 From Y100 Station Nos 0 and 1 Statio...

Page 43: ...riate unit cannot be connected For example if a unit having eight points dedicated to input is connected to the station No 6 or 7 which is set for output it will not function at all FX2N 16MR Y030 to 033 Y034 to 037 X030 to 037 16EX 16EYR Master unit X000 to 007 Y000 to 007 X010 to 027 X030 to 047 Y030 to 047 Y010 to 027 T branch 4 output points 1 station Station No 2 Station No 3 Station No 0 B C...

Page 44: ...ming To a remote I O unit input points X and output points Y are assigned in the same way as a basic unit extension units and extension blocks Assigned I O points X and Y can be handled by instructions LD AND and OUT Example X030 Y040 Output of remote I O unit Input of remote I O unit ...

Page 45: ... LED is lit Check whether DATA and DG are short circuited OPEN LED is lit Check whether signal lines DATA and DG are dis connected Check whether power of remote I O unit is turned off Check ERROR STATION LEDs to detect a station with a communication error PARITY LED is lit Something is wrong with data received from a remote I O unit Noises may be generated ERROR STATION LED 0 to F is lit Check a r...

Page 46: ...The list below shows what can be judged from the LED status in the system configuration shown below Use this table as a reference of error check Master block Remote I O unit A FX main unit Remote I O unit B Remote I O unit C Remote I O unit D Station No 0 Station No 1 Station No 2 Station No 3 ...

Page 47: ...cuited Or DATA and DG may be connected reversely POWER 24 RUN ERR ERROR STATION 8 0 1 9 SD 2 A RD 3 B 4 C SHORT OPEN PARITY 5 D 6 E 7 F PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR POWER 24 RUN ERR ERROR STATION 8 0 1 9 SD 2 A RD 3 B 4 C SHORT OPEN PARITY 5 D 6 E 7 F PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR POWER 24 RUN ERR ERROR STATION 8 0 1 9 SD...

Page 48: ...t so wiring is disconnected in position d Wiring may be disconnected a remote I O unit may be defective or power may be turned off PW LEDs on remote I O units are lit so wiring is disconnected in position e POWER 24 RUN ERR ERROR STATION 8 0 1 9 SD 2 A RD 3 B 4 C SHORT OPEN PARITY 5 D 6 E 7 F PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR POWER 24 RUN ERR ERROR STATION 8 0 1 9...

Page 49: ...turned off or remote I O unit B is defective PARITY LED is lit Remote I O unit C is defective ERR LED on remote I O unit C is lit so this unit cannot receive correctly data from master block It may be caused by noises POWER 24 RUN ERR ERROR STATION 8 0 1 9 SD 2 A RD 3 B 4 C SHORT OPEN PARITY 5 D 6 E 7 F PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR PW RUN SD RD ERR Master A B C D POWER 24 RUN...

Page 50: ...FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK Troubleshooting 5 5 6 Memo ...

Page 51: ...R UNIT page 1 2 One remote I O unit occupies four points However one mixed I O type remote I O unit having eight points occupies eight points AJ55TB2 4T AJ55TB32 4DT D DC input T Transistor output R Contact output 4 4 points 8 8 points 16 16 points 2 Two wire type 3 Three wire type 4 4 points 8 8 points 16 16 points 2 Two wire type 3 Three wire type T Transistor output R Contact output D DC input ...

Page 52: ...the outside dimensions of a remote I O unit Model name Dimensions A B AJ55TB 4 82 73 AJ55TB 8 114 105 AJ55TB 16 177 168 24G 1 DATA 3 FG 24V 2 DG 5 4 24 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 F 0 1 2 3 4 5 6 7 8 9 A B C D E ST N0 PW RUN SD RD ERR 0 1 2 3 4 5 6 7 MITSUBISHI AJ55TB3 8D NP NP 50 45 5 A B 36 9 5 66 2 φ4 5 mounting hole ...

Page 53: ...ies MELSEC I O LINK REMOTE I O SYSTEM MASTER UNIT detailed volume shows a model name expressing the input method the output method and the connection method Unit having 4 points dedicated to input AJ55TB 4 Number of occupied stations 1 Unit having 8 points dedicated to input AJ55TB 8 Number of occupied stations 2 Unit having 16 points dedicated to input AJ55TB 16 Number of occupied stations 4 X Y ...

Page 54: ...nts dedicated to output AJ55TB 4 Number of occupied stations 1 Unit having 8 points dedicated to output AJ55TB 8 Number of occupied stations 2 Unit having 16 points dedicated to output AJ55TB 16 Number of occupied stations 4 X Y 0 1 2 3 X Y 0 1 2 3 4 5 6 7 X Y 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 ...

Page 55: ...put and 2 for output AJ55TB 4 Number of occupied stations 1 Unit having 8 points for input and output 4 for input and 4 for output AJ55TB 8 Number of occupied stations 1 Unit having 16 points for input and output 8 for input and 8 for output AJ55TB 16 Number of occupied stations 2 X Y 0 1 2 3 X Y 0 1 2 3 X Y 0 1 2 3 4 5 6 7 ...

Page 56: ...I O units Use this table to assign I O Nos to remote I O units It is recommended to copy it in a larger size Standard mode X Y Station No 32 points are occupied 3 2 1 0 X Y Station No 64 points are occupied 7 6 5 4 X Y Station No 96 points are occupied B A 9 8 X Y Station No 128 points are occupied F E D C ...

Page 57: ...STEM MASTER BLOCK Appendix A 5 Dedicated I O type unit mode X Y Station No 3 2 1 0 X Y Station No 7 6 5 4 X Y Station No B A 9 8 X Y Station No F E D C 16 points are occupied 32 points are occupied 48 points are occupied 64 points are occupied ...

Page 58: ...FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK Appendix A 6 Memo ...

Page 59: ...FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK ...

Page 60: ...100 8310 HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN JY992D73701D MEE Effective oct 2004 Specifications are subject to change without notice USER S MANUAL FX2N 16LNK M MELSEC I O LINK REMOTE I O SYSTEM MASTER BLOCK MODEL FX2N16LNK M U E MODEL CODE 09R709 ...

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