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Mitsubishi MOTORS Laser 1991, Service Manual, Page: 168 / 320

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Mitsubishi MOTORS Laser 1991 Service Manual Download Page 168

STARTING SYSTEM  Starter Motor (Reduction Drive 

83

TESTING ARMATURE

TESTING ARMATURE FOR SHORT-CIRCUIT

1. Place armature in a growler.

2.

Hold a thin steel blade parallel and just above while rotating

armature slowly in growler. A shorted armature will cause
blade to vibrate and be attracted to the core. Replace
shorted armature.

 ARMATURE FOR GROUNDING

Check the insulation between the armature coil cores and the
commutator segments. They are normal if there is no continui-
ty.

CHECKING FOR ARMATURE COIL WIRING DAMAGE/

DISCONNECTION

Check for continuity between segments. The condition is

normal if there is continuity.

SERVICE POINTS OF REASSEMBLY

18. INSTALLATION OF STOP 

 17. SNAP RING

Using a suitable pulling tool, pull overrunning clutch stop
ring over snap ring,

Summary of Contents for Laser 1991

Page 1: ...r the fact that you do indeed OWN a GENUINE DSM MANUAL It CANNOT BE considered a REPLACEMENT Unless your original manual was lost or destroyed Please See README N or README HTML for additional information Thank you G mm emymanual hotma l com GROUP SECTION INDEX NOOAA Electrical El 5 Fusible Liqk and Fuse Location Inspection Terminal Location Grounding Location m Diode Location Junction Block Centr...

Page 2: ...tment 1 P P Interior Name Dedicated fuses Main fusible links Multi purpose fuse block Sub fusible links a r Symbol 0 D A E C NVIE 1 l Air conditioner equipped models 2 For details of fusible link and fuse refer to P 8 8 9 and 10 3 The Name column is arranged in alphabetical order ...

Page 3: ...is connector E Ignition timing adjustment connector B Terminal for detecting the engine Oxygen sensor check connector revolution speed C c2 OL DOHC Engine D 2 OL DOHC Engine NOTE The Name column is arranged in alphabetical order 3 Engine compartment I Interior 2 OL DOHC Engine for detecting the engine revolution speed 16A0662 ...

Page 4: ...8 4 GROUNDING LOCATION GROUNDING LOCATION c Engine compartment ...

Page 5: ...GROUNDING LOCATION Interior Front section 10A0786 Interior Rear section and luggage compartment NOTE 1 I Vehicles with automatic seat belt 2 Vehicles with ABS ...

Page 6: ...mber front DIODE LOCATION Interior Front section IV 18AO752 Name Symbol Diode for ABS circuit D Diode for door ajar warning circuit C Diode for pop up circuit A Diode for theft alarm circuit B NOTE The Name column is arranged in alphabetical order ...

Page 7: ...DIODE LOCATION 8 7 Interior Rear section ...

Page 8: ...tment wiring harness No connection To instrument oanel wiring 7 1610805 harness Heater relay Fuse block multi purpose fuses To body wiring iarness H GW Remarks 1 Same alphabets in the diagram indicate the counterparts of connectors 2 Terminals of the harness side connector are indicated in parentheses 1 ...

Page 9: ...cles with ABS SUB FUSIBLE LINK relay box inside engine compartment No Circuit Housing color Rated capacity A 1 Alternator circuit sub fusible link 0 0 0 Black Blue 80 100 2 Defogger circuit Green 40 3 Automatic seatbelt circuit dedicated fuse circuit Pink 30 4 Pop up circuit Alternator circuit Pink 30 5 Power window circuit Pink 30 6 Multi 6 urpose fuse 0 0 I 0 0 dedicated fuse 4 circuit Green 40 ...

Page 10: ...speed automatic transaxle control unit auto cruise control unit A T combination meter Intermittent wiper relay wiper motor washer motor Headlight relay horn theft alarm control unit daytime running light relay 1 l IGI 11 10 Auto cruise control unit auto cruise control actuator automatic seatbelt control unit combination meter theft alarm control unit seatbelt timer Battery Ignition switch Battery ...

Page 11: ...JUNCTION 8 1 I DEDICATED FUSE Sub fusible link 6 15 Blue Foglight circuit I Engine compartment R H side relay box 16A0897 Engine compartment L H side relay box air conditioner equipped models Dedicaied fuse 16AOBSS ...

Page 12: ... fan motor relay A l 9X Magnetic clutch relay A 04X Pop up motor relay Interior c 34x Door lock relay relay box A 05X Power window relay Starter relay M T c 35x A 06X Alternator relay TJh larm starter relay A 07X Foglight relay C 36X Defogger timer c 37x Seatbelt timer C 38X Daytime running light relay 1 c 39x Daytime running light relay 2 NOTE Vehicles for Canada Engine compartment R H side relay...

Page 13: ...nal stopper of connector is out of order engagement of male and female terminals becomes improper even when con nector itself is engaged perfectly and terminal sometimes slips out to rear side of connector Ascertain therefore that each terminal does not come off connector by pulling each harness wire ENGAGING AND DISENGAGING OF CONNECTOR TERMINAL Connector which gives loose engagement shall be rec...

Page 14: ...it and pull out harness Caution Tool No 753787 l supplied by AMP can be used instead of screwdriver 4 Insert needle through a hole provided on terminal and raise contact point of male terminal ROUND WATERPROOF CONNECTOR 1 Remove waterproof cap by using a screwdriver 2 Insert tip of screwdriver 1 4 mm 06 in or 2 0 mm 08 in width into connector in a manner as shown in the figure raise housing lance ...

Page 15: ...ot available convert a conven tional driver to suit the size 3 Press contact point of male terminal down by holding a screw driver 1 4 mm 06 in width in a manner as shown in the figure INJECTOR CONNECTOR 1 Remove waterproof cap 2 Insert tip of screwdriver 1 4 mm 06 in width into connector in a manner as shown in the figure press in terminal lance and pull out harness 3 Press contact point of male ...

Page 16: ...s necessary to check the wiring diagram to understand the circuit as a system Knowledge of switches relays and other parts is necessaty for accurate de termination The causes of similar problems in the past must be taken into account After the problems are corrected be sure to check that the sys tem operates correctly Also check that new problems have not been caused by the repair INFORMATION FOR ...

Page 17: ...ody by a jumper wire to deter mine which part is responsible for the problem 3 Checking with instruments Use an appropriate instrument in an adequate range and read the indication correctly You must have sufficient knowledge and experience to handle instruments correctly INSPECTION INSTRUMENTS In inspection make use of the following instruments 1 Test lights A test light consists of a 12V bulb and...

Page 18: ...itive red lead probe is applied to the point of voltage measurement and the negative black lead probe to the body ground 5 Ohmmeder An ohmmeter is used to check continuity or measure resis tance of a switch or coil If the measuring range has been changed the zero point must be adjusted before measure ment CHECKING SWITCHES In a circuit diagram a switch is represented by a symbol and in the idle st...

Page 19: ...ron piece When the coil current is turned off the iron piece is made to return to its original position by a spring opening the contact OFF 2 By using a relay a heavy current can be turned on and off by a switch of small capacity For example in the circuit shown here when the switch is turned on closed current flows to the coil of the relay Then its contact is turned on closed and the light comes ...

Page 20: ... BLOWN FUSE When a fuse is blown there are two probable causes as follows One is that it is blown due to flow of current exceeding its rating The other is that it is blown due to repeated on off current flowing through it Which of the two causes is responsible can be easily determined by visual check as described below 1 Fuse blown due to current exceeding rating The illustration shows the state o...

Page 21: ...e body and the vibrating parts such as the engine are made with adequate allowance for vibrations HANDLING ON VEHICLE BATTERY When checking or servicing does not require power from the on vehicle battery be sure to disconnect the cable from the battery terminal This is to prevent problems that could be caused by shorting of the circuit Disconnect the terminal first and recon nect it last Caution 1...

Page 22: ...ide terminal of the switch connector The test light should come on or the voltmeter should indicate a voltage 3 Then connect the test light or voltmeter to the motor connector The test light should not come on or the voltmeter should indicate no voltage When the switch is turned on in this state the test light should come on or the voltmeter should indicate a voltage with motor starting to run 4 T...

Page 23: ...w Switch ON the switch The test light illumi nates but the illumi nation light does not l The test light re mains illuminated YES B I I NO switch and the illumination light I 3 CHECKING CONTINUITY 1 When the switch is in the OFF position the self power test light should come on or the ohmmeter should read 0 ohm only when the terminals 1 and 2 are intercon nected 2 When the switch is the ON positio...

Page 24: ...8 24 NOTES ...

Page 25: ...Turbo 32 Engine and Transaxle 1 8L Engine 34 How to Read Configuration Diagrams 27 Engine and Transaxle 2 OL DOHC Engine 35 Instrument Panel and Floor Console 39 Engine Compartment 1 8L Engine 28 Interior 40 Engine Compartment Overall Configuration Diagram 26 2 OL DOHC Engine Non Turbo 30 ...

Page 26: ...ght wiring harness ABS wiring harness Instrument panel wiring harness harness harness FWD Body wiring harness Battery cable assembly Engine room wiring harness NOTE I This illustration shows only the major wiring harness 2 l Indicates also equipped at the right side 3 2 indicates vehicles with ABS 16A1226 ...

Page 27: ...characteristics of that individual connector As a general rule numbers are assigned clockwise around the wiring diagram Vote that if there is a concentration of connectors with the same form same lumber of pins the connnectors colors are noted in order to facilitate identification Example A l 2 Black Connector color Number indicating the connector s characteristics series number Symbol indicating ...

Page 28: ...ss and battery cable assembly combination A l 1 A 12 Auto cruise control vacuum pump Brake fluid level sensor A 13 A 14 Purge control solenoid valve A 15 A 16 EGR control solenoid valve Vehicles for California A 43 A 42 A 41 A 40 A 39 A 38 A 37 A 36 A l 7X Condenser fan motor A l 8X high low changeover relay A l 9X Condenser fan motor relay Magnetic clutch relay A 20X Condenser A 2 1 A 22 t Air co...

Page 29: ...fan assembly Front turn signal light Right side Radiator water level switch Fog light Right side t Horn Right side Headlight Right side I Front combination light Right side Pop up motor Right side A 55 A 56 A 57 A 14 A 52 A 53 A 54 A 55 A 56 A 57 A 58 A 59 A 60 t Control wiring harness and engine compartment wiring harness combination Fuel pump check connector Noise condenser Defogger relay Igniti...

Page 30: ...ess and battery cable A l 1 assembly combination A 12 Auto cruise control vacuum pump Brake fluid level sensor A 13 A 14 Purge control solenoid valve A 15 A l 6 EGR control solenoid valve Vehicles for California A 43 A 142 A A 40 A 39 d 38 d 37 A 36 AZ A 35 A l 7X Condenser fan motor Refer to A l 8X high low changeover relay CENTRALIZED Condenser fan motor relay JUNCTION A l 9X Magnetic clutch rel...

Page 31: ...dlight Right side Front combination light Right side Pop up motor Right side A 55 A 56 A 57 A 14 A 59 A 52 A 53 t Control wiring harness and engine compartment wiring harness combination A 54 A 55 ABS front speed sensor Right side Fuel pump check connector A 56 Noise condenser A 57 Defogger relay A 58 A 59 Engine speed adjustment connector A 60 Ignition timing adjustment connector A 60 A 116 36AO1...

Page 32: ... 26 A 27 I Front combination light Left side A 28 Headlioht Left side A 44 A 45 A 01X A 02X A 03X A 04X 0 A 07X A 08 Taillight relay Headlight relay Radiator fan motor relay Pop up motor relay Power window relay Alternator relay Fog light relay Dual pressure switch for air conditioner circuit Refer to CENTRALIZED JUNCTION H UY A IO A l 1 A 12 A 13 A 14 A 15 A 16 Wiper motor Control wiring harness ...

Page 33: ...Right side A 50 Hood switch A 51 Waste gate solenoid valve A 52 t Control wiring harness and engine A 53 compartment wiring harness combination A 60 3SA0171 A 54 ABS front speed sensor Right side A 55 Fuel pump check connector A 56 Noise condenser A 57 Defogger relay A 58 Resistor A 59 Engine speed adjustment connector A 60 Ignition timing adjustment connector m mark Ir shows the standard mounting...

Page 34: ...Injector No 1 B l 1 CRC filter B l 2 B l 3 I Distributor assembly B 14 B 15 B 16 B l 7 Magnetic clutch for air conditioner circuit B l 8 Power steering oil pressure switch B l 9 I Alternator B 20 B 21 oil pressure switch B 22 B 23 Oil pressure gauge unit Back up light switch M T B 24 4 speed automatic transaxle control solenoid valve B 25 Inhibitor switch B 26 Oxvaen s e n s o r B 27 B 28 I Starte...

Page 35: ...nsistor B l 6 Magnetic clutch for air conditioner circuit B l 7 Power steering oil pressure switch B 18 B l 9 I Alternator B 20 Engine compartment wiring harness and engine wiring harness combination B 21 Oil pressure switch B 22 Oil pressure gauge unit B 23 Back up light switch tMiT B 24 4 speed automatic transaxle control solenoid valve B 25 Inhibitor switch B 26 Oxygen s e n s o r B 27 B 28 I S...

Page 36: ...ight circuit c 15 Foot light Right side C l 6 t Body wiring harness and ABS wiring harness C l 7 combination C 18 Door lock control unit c 19 c 20 t Theft alarm control unit c 21 Blower motor high relay vehicles with an air conditioner or jumper connector c 22 Blower motor C 23 C 24 I Radio I Theft alarm starter relay M T Floor console wlrmg harness and body wiring harness combination C 27 Buzzer ...

Page 37: ...s and junction block combination Body wiring harness and junction block combination c 12 c 42 6 41 Junction block I 36AOOJl To instrument panel connector symbol q I C 48 c 47 c 55 C 46 c 451 c 54 c 44 mTa keSmark shows the standard mounting position of c 43 c 53 wiring harness 2 For details concerning the ground point example q refer to P 8 4 Front side 16A0903 Rear side C 16 a z 22 c 21 To i nter...

Page 38: ...body wiring c 7 1 C 72 Engine compartment wiring harness and body c 59 harness combination c 73 wiring harness combination C 60 C 61 1 4 speed automatic transaxle control unit C 62 J C 63 MPI control relav C 64 I C 65 MPI control unit C 66 C 67 Control wiring harness and body wiring Remarks harness combination 1 The mark shows the standard mounting position of C 68 Instrument panel wiring harness ...

Page 39: ... lighter 1 D 04 Front speaker Left side D l 8 Overdrive switch and automatic transaxle D 05 D 06 1 Combination meter selector lever position illumination light 4J b E Nz Heater control panel illumination light D l 9 Power Economy changeover switch A T Rear wiper and washer switch D 09 Defogger switch D IO Hazard switch D l 1 Front speaker Right side D l 2 Glove compartment light Remark D l 3 Glove...

Page 40: ...er Rear wiper motor High mounted stop light Rear combination light Right side Rear side marker light Right side Rear combination light Right side E 56 E 55 E 54 E 53 E 52 E 51 E 50 E 49 E 22 E 23 E 24 E 25 E 26 E 27 E 28 E 29 E 30 E 31 E 32 E 33 E 34 E 35 E 36 E 37 E 38 E 39 E 40 E 41 Liftgate unlock switch for theft alarm system Liftgate latch switch Liftgate switch for theft alarm system Back up...

Page 41: ...e Door speaker Left side Passing control relay Door wiring harness and body wiring harness combination Left side Door mirror Left side Remote controlled mirror switch E 61 E 62 E 63 E 64 E 65 E 66 E 67 E 68 E 69 E 70 E 71 36AO165 Seat belt buckle switch or seat belt switch Parking brake switch Door wiring harness and body wiring harness combination Right side Automatic seat belt motor relay Right ...

Page 42: ...8 42 NOTES ...

Page 43: ... ELC 4 Speed Automatic Transaxle Circuit 89 Fog Light Circuit 222 Headlight Circuit 213 Y Heater Circuit 98 Horn Circuit 264 How to Read Circuit Diagrams 44 Ignition Circuit 171 Indicator Light Circuit 200 Meter and Gauges Circuit 196 MPI Circuit 52 Pop Up Mechanism Circuit 225 Power Distribution Circuit 49 Power Window Circuit a 86 Rear Wiper and Washer Circuit 255 Remote Controlled Mirror Circui...

Page 44: ... as in the Indicates power takeout wiring harness diagram is used ly SUB F IBLE LINK e 5 i l c 1 25BR I I If the same connector is shown at two or more I locatrons the connector is indicated by 25 with I connector symbol shown An X at the end of a connector No indicates that the connector is con nected to a centralized junction that is shown in the section Centralized Junction Indicates the operat...

Page 45: ...agrams 8 45 Indicates that the dia ram is continued from b on the previous page I 1 d 23 d mm _______ __ 52 Y I Indicates input output to from Indicates J B Junction Block Indicates that the terminal is a Indicates vehicle body ground y g s ...

Page 46: ...CIRCUIT DIAGRAMS How to Read Circuit Diagrams CONNECTOR GROUND INDICATIONS REE UOIpO A 12 G l I I ITOR 7 ...

Page 47: ...CIRCUIT DIAGRAMS HOW to Read Circuit Diagrams the equipment is shown for intermediate connectors the symbol for the connector at the male side is shown I ...

Page 48: ...yristor Piezoelectric device loI Thermistor Light emitting Photo diode Photo transistor 16AO252 WIRE COLOR CODES Wire colors are identified by the following color codes Examole 1 25F GB LG Basic color B Marking color 1600244 1 25 Wire size mm F Flexible wire T Twisted wire 1 No code indicates 0 5 mm2 LOO08 in 2 Cable color code in parentheses indicates 0 3 mm 0005 in NOTE If a cable has two colors...

Page 49: ...D SWITCH K35 AC U0104 NC Q SOA lOOAX VEHICLES WITH ABS 0 1 0 0 3 30A 30A 40A ik m EE 7 il CL I Y 5 5 i cu Ku cl L v V ALTERNATOR AUTOMATIC B TERMINAL i3EEKGER SEATBELT MOTOR RELAY V 62 id zc3 I ki COLUMN SWITCH OR GROUND 62 CL ki V HEADLIGHT ALTERNATOR S TERMINAL REP RELAY I POWER WINDOW RELAY CONDENSOR rJAyOTOR A 22 lea Ii3 466 ...

Page 50: ...OW AUTO CRUIEE GWITCH CONTROL UNIT REMOTE CONTROL INHIBITOR BWITCH MIRROR BWI TCH f WITCH UTOMATIC ITOR SWITCH HEATER RELAY POWER ECONOMY SEATBELT CONTROL fJf3 0 CHANGE OVER UNIT f fi T I 4 THEFT THEFT ALARM DAYTIME RUNNING CONTROL UNIT LIGHT RELAYPXl fi 4A OWER s RADIO ARNING INTERMITTENT k k WIPER RELAY mxW WIPER AND HAZAD l Sf R p f i tffjNG BWITCH RELAY181 HORN e REMARKS 3 THE ABOVE CIRCUIT DI...

Page 51: ...1 JSEO I ED SUB FUSIBLE LINKQ C Q 1 z L GHT A 01X El 34 FRONT COMBINATION LIGHT 48 q B l c 47 1 J B MULTI PURPOSE FUSE _ _ BWITCil Hsw COLUMN SWITCH LIGHTING BWITCH T MINDER THEFT ALARM HORN RELAY THEFT LARM it GTARTE RELAY CONTROL UNIT IGNlTION KEY ILLUMINATION k8iTLOCK CONTROL UNIT REMARK l VEHICLES FOR CANADA KX35 AC U0104A NC ...

Page 52: ...SIBLE 1 i f v IGNITION SWITCH IG1 cl 2 r ______________________________ ___ z Fs pisg A E 47 c 59 123 m 456 FUEL PUMP E 69 MPI CONTROL RELAY J bKPUMP ONNEGTOR L DISTRIBUTOR 5 ASSEMBLY m Al d h 2 1 C 63 cl 7 J IFF TON 2 i 1 I m r 107 56 C 65 0 c C 64 108 C 64 I 1 POWER GOURCE X35 AC U0514 NC ...

Page 53: ...it 1 8L Engine M T 8 53 3 BW COMBINATION C 69 m SUB LINK c C 6 C 65 64 FUS IBLE A 22 MAGNETIC CRLE EH i A 19X C 64 AIR CONDITIONER CONTROL UNIT 3C 12 i46i lefel I 8 i3OPS 1 N 8 iz 33PS 1 ON OFF 2700 PB 384 8 I N I k k 2QQps I 1 ...

Page 54: ...8 54 CIRCUIT DIAGRAMS MPI Circuit 4 8L Engine M T r F r 102 C 64 py jdJq iv 1 ___ _ _ _ f _ __ 17 13 23 6 14 24 20 19 15 c 3 3 5 3 B t VEHICLES FOR CALIFORNIA B 08 m KXa5 AC UO514A NC ...

Page 55: ...ircuit 4 8L Engine M T 845 MPI CONTROL RELAY 7 ial 6 1 I I 2 INJECTOR B 10 Iii elm r C 65 c I 1 12 5 Y I MO DR _ 3 12 R 6 3 I r 58 5 I 1 _ ____ __ _ 5 r18 T1 2 A 47 0 M CONNECTOR IDLE SPEED CONTROL ACTUATOR I L L B 26 63 12 ...

Page 56: ...I SWITI 3 BW C 54 C 0 1OA c 45 is 5 ION I ST s 14 I 9 10 5 123 c 59 m 466 2 c I 1 C 69 I I I I cl I a r IGNITION COIL J POWER TRANSISTOR CRANK ANGLE AND TOP DEAD CENTER SENSOR i s i13 T m f G Ii Z d 4 C 64 I I C 67 2 c 59 123 EB 436 zi Al I i4 I 21 _ X35 AC U0515 NC ...

Page 57: ...GRAMS MPI Circuit 1 8L Engine A T INHIBITOR SWITCH IGNITION SWITCHtIGl JSIBLE kKPUMP 1NNECTOR r 7 MPI CONTROL RELAY FFon I C 63 b T 6 zI 3 107 3 5 s cx c u c n 0 UR35 AC U0515A NC LX Y 6 C 65 C 64 MPI CONTROL UNIT ...

Page 58: ... A T SUB I LINK J I c c IBLE 7 C 67 z I it2 d C 1OA AIR CONDITIONER CONTROL UNIT CATED g4 C 58 G 3 C 72 s 5 A 21 I e lEhfa 3466 1 2 m c 12 2422 ONiOFF 210kPa 30Dsl iw h33 I ON OFF 2700kPa 384 sl 8 2QQPS I 1 G 4 SPEED AUTOMATIC TRANSAXLE biC I RDL ...

Page 59: ...RAMS MPI Circuit 1 8L Engine A T A 36 102 C 64 POWER GOURCE Ii KX35 AC U0515B NC I I MOTOR IDLE THROTTLE g WtlT iON SWITCH i EAF fiiANT E ON SENSOR B 03 B 30 B 02 lpqfQ 1 IBI EGR ATURE VEHICLES FOR CALIFORNIA B 08 ...

Page 60: ...UIT DIAGRAMS MPI Circuit 1 8L Enaine A T INJECTOR B 10 IEa I C 65 1 INJECTOR 31 _ 4 m I B 26 CB 1 e 1 INJECT0 II 1 B 06 lm 2 52 __ 7 PURGE g CONTROL SOLENOID 6 VALVE 5v b a C 67 1 3 16 3 1 IC 23 v I 59 l I 8 J B ...

Page 61: ...ENGINE lanition timing adiustment terminal Ah flow sensor I_ntake tir temperature sensor 1 servo IrIle posmon switC lvw3 EGR control solenoid valve Calif only1 Purge control solenoid valve I Crankshaft fa gle sensor TDC sansor ...

Page 62: ...IAGRAMS MPI circuit 2 0 DOHC Engine Non Turbo M T 2 OL DOHC Engine Non Turbo M T _ 2 BW a 2 E 47 pig b bKPUMP CONNECTOR I I I I I I I I I I I I I I I I 0 10 ON 4 i ii 07 B C 64 E C 65156 iR 3 C t35 AC lJ0515 NC ...

Page 63: ...on Turbo MIT a 63 IGNI SW17 N IGl TI TCH 3 BW 7 1 J B Ll 6 C 6E c 0 C 67 c 0 14 1 3 10 13 34 NG NE i E SPEED DJ STMENT CONNECTOR c 05 rla a 4 6lsl7la lel 0l11 1 15 14l16l15l1 hTOR B 15 r El COMBINATION METERtTACHO L L I 4 3 4 r E 3 5 10 109 i d 7 54 ...

Page 64: ...AIR FLOW SENSOR I INTIIS AIR AIR TEYPERATURE FLOW BENBOR BENBOR A 36 B 04 5 Fsl 6 r C 64 104 106 101 15 m I 93 Ki ms s q3 cu SWITCH c CK I A EGR TEMPERATURE ENGINE THROTTLE SENSOR a COOLANT POSITION VEHICLES FOR CALIFORNIA E E EATURE SENSOR B 02 B 30 i Lid rpJ l KX35 AC U0516A NC ...

Page 65: ...CIRCUIT DIAGRAMS MPI Circuit 2 0 DOHC Engine Non TurbobMfT mm4 c 45 10 pR zEaq c 54 5 J B 12a4 m F T 5878 cu I uo SONNIES 1 or4 5 44 IIII I II ____ 2 4 l 6 J REVERSE SIDE 5 I r P B 26 ...

Page 66: ...FUSI P i U 8 66 CIRCUIT DIAGRAMS MPI Circuit 2 OL DOHC Engine Non Turbo M T C 6 I KXS AC U0516B NC MPI EFRoL A 19X IFI 94 5 C 72 5 A 21 1 2 Ilfsf31 3455 l G 4l hlblYia C 4 C 67 Y ENGINE TuRE 2 B 31 7 C 66 1 ...

Page 67: ...N PBLE SW1 TION CH ST F6 ________________________ _____________ 1 2 BW o i l CL a 9 4 E 47 fgal C 2 E 69 M FFUEL 1 F _ 2 41 cu E IJbKPUMP CONNECTOR PUMP INHIBITOR B 25 SWITCH g Al G 0 10 4 MPI CONTROL RELAY ON 6 j6 C 63 El m AJ I i i MPI CONTROL UNIT 104 C 64 __ __ __ EL C3Li tX35 AC U0517 NC ...

Page 68: ...CIRCUIT DIAGRAMS MPI circuit 2 0 DOHC Engine Non TurboIA T 3 BW c 45 3 0 C ADJUSTMENT CONNECTOR 7 1 lx a 54 _ O 2 3 i c z P t m C 67 0 c II 55 C 65 _ 3 r 3 COMBINATION METERtTACHO 09 4 ...

Page 69: ...W 6ENSOR 1 tic INTAKK AIR A 36 B 04 I 3 al 6 I 1 58 _ 7 3 al i7 iF 1J I 3 E 3 C L GNI V I GND V _ 106 lolt k 20 717 rig E I h 6 IDLE SWITCH B 05 q 1 7 OFF n k T EGR TEMPERATURE g gt iT THROTTLE B gfjEATURE j ON B 08 J B 02 m POWER STEERING OIL qB RE B 17b KX35 AC U0617A NC ...

Page 70: ...EGR CONTROL 9 GOLENOID h VALVE W ICLES s CALIFORNIA CONNECTION m a L 9 e4 OXYGEN E SENSOR B 26 GELFDIAGNOSIS CHECK CONNECTOR IGNITION TIMING OXYGEN SENSOR ADJUSTMENT CHECK CONNECTOR CONNECTOR c 30 FRONT SIDE piIzf q REVERSE SIDE p Ei q A 60 m C 56 iz4 d 6 1 2 a3 3 4 ...

Page 71: ...t 2 OL DOHC Engine Non Turbo A T 8 73 SUB FUSII m El 1 c 47 c 50 J i C 1 l x 2 s I E C 67 C 6L I LINK 4 5 1 CL 2 6 Y 2 c lEEa S468 _ I 5 1 12 3 tz 1 58 2 1 AIR CONDITIONER ROL c 40 1G XbFO TRANSAXLE CONTROL UNIT KX35 AC UOSl d MC ...

Page 72: ...8 72 CIRCUIT DIAGRAMS MPI Circuit 2 OL DOHC Engine Non Turbo ...

Page 73: ... Circuit 2 OL DOHC Engine Turbo M T 81 73 2 OL DOHC Engine Turbo M T MAIl LIN C E SIBLE d 0 IGNITIO ZWITCHt cl 2 BW 8 c _________ _ _ _ 3 2 P RW i FUEL PUMF AND GAUGE AfSiiBLY Z 64 108 _ ______________ _ 1 5 X3 AC UOSlB NC ...

Page 74: ...gine Turbo M T 0 3 BW lQ84 c 54 l3m 6671 r 0 7 1 J B 3 1 IOA C IGNITION COIL z B 14 12 E l 3 TO SPARK PLUG 14 RwE ADJUSTMENT CONNECTOR c P C 67 O lo t C GigTpq 2 109 7 I 9 54 ad E2 c i3 9 I z 1 z COMBINATION METERtTACHO 55 C 65 _________ _ _ __ Q ...

Page 75: ... M T 8 75 cl LL cx r 3 1 h 0 A 36 MPI mBoL CRANK ANGLE AND TOP DEAD CENTER SENSOR m 1 2 cl s A V A V cl 67 IA 32 I 1 A 51 0 0 6 105 V I it3 59 4 fXXS fiMPERATURE ENGINE THROTTLE VEHICLES FOR CALIFORNIA k iTURE oN B 30 I B 02 B 08 J l d KX35 AC UOSlSA NC ...

Page 76: ... I I I I I 1 nl 25 R I 18 54 C 67 I g 2 12 E II s 3 k 12 1 12 l j El IGNITION TIMING ADJUSTMENT CONNECTOR A 60 I JQ cz SELFDIAGNOSIS CHECK CONNECTOR c 30 FRONT SIDE pi iRTq REVERSE SIDE fiEFLiE 4 CHECK CONNECTOR 1 C 56 El3 DETONATION f RING c crr znn CXXKJ K K B 07 I I Fl 3E m SL A II B 17 D ...

Page 77: ... 2 OL DOHC Engine Turbo M T 8 77 I LINK 6 3LE r SUB FUSIE lc 40 piliJq FI UNIT 1 2 2 3 3 I S 12 5 2 7r c 5 I A OS 0 P 3 F IC t OF 1 1 ENGINE F J TATuRE I SWITCH I r lOA 1 J B iOA A 19X j ii z 165 C 65 Y 03 C 64 r KX35 AC UO5i88 NC ...

Page 78: ...ITION SWITCHtST r SUB FUSIBLE LINK 3 BW 5 c 59 J B WiEN KEY IS REMOVED B 14 c J WITH fLHKZ h TO SPARK PLUG I A 59 1 IBA EsWE ADJUSTMENT CONNECTOR 6 8 l I I 4 7 2 3 7m I 1 IZ L 3 W I I COMBINATION METER TACHO 3 10 54 455 C 65 INHIhTOR SW ITCH B 25 2 Al K35 AC UOSIQ NC 104 C 64 MPI CONTROL UNIT ...

Page 79: ... MPI Circuit 2 OL DOHC Engine Turbo A 8 79 SIBLE IGN SWI ION IGIl c 4 0 v mKPUMP I CONNECTOR FWD AAWD FUEL PUMP AND GAUGE ASSEMBILY E 33 pzTiq MPI COVTROL RELAY C 63 k El 56 108 C 64 MPI CONTROL UNIT KX35 AC U051QA NC ...

Page 80: ...SUB FUS g 1 a B c l4i J B 4 Is t 9 C 64 03 A65 C 65 3 LINK 51 AIR ONER UNIT c 40 1 L DUAL I JRE r 4 C 58 t G y5 C 72 8 N OFF 10kPaEtODsl OFF ON 235kPa K DB I fll 3 34PS I 210OkPa 2ooDS I ELC 4 SPEED AUTOMATIC TRANSAXLE CONTROL UNIT 1 I ENGINE COOLANT TEMPERATURE in SWITCH ...

Page 81: ...cuit 2 OL DOHC Engine Turbo A T 849 A 36 IPI iKTRoL MPI CONTROL RELAY TEMPERATURE ENGINE COOLANT THROTTLE VEHICLES FOR CALIFORNIA lWBATURE f oN B 30 m B 02 _ __ em 14 I 11 ii2 FWD AWD 1 OFF IDLE SWITCH B 05 q KX35 AC U051QEbNC ...

Page 82: ...VALVE I88 PREWURE vXlLf OID u CONTROL f O D 2 zl z k A 14 A 15 WEWCLEG FOR B 106 B 096 B 066 B Ol _ IQI CALIFORNIA 1 t m m I 1 2 I il d l Al Al INJECTORYCT I _ E 1 4 ll I3 c 02 C 61 r I 5 6 7 C 60 g yh NATION D 05 2 ml2 IGNITION TIMING ADJUSTMENT CONNECTOR A 60 SELFDIAGNOSIS CHECK CONNECTOR c 30 FRONT SIDE fili aq REVERSE SIDE pRi q POWER STEERING OIL Hif RE B 17 D ...

Page 83: ...tment terminal Fuel pump check terminal Injector EGR control solenoid valve Calif only Purge control solenoid valve Fuel pressure control valve Turbo only1 ISC servo stepper motor LU J Ignition coil Power transistor Vaste gate control valve Turbo only1 Plower steering fluid pressure switch ...

Page 84: ...CIRCUIT DIAGRAMS Cooling Circuit 35 AC U0602 NC ...

Page 85: ...ION N a m e Symbol Name Symbol Air conditioner control unit C Condenser fan motor relay B Condenser fan motor High Low select relay B Radiator fan motor relay A NOTE The Name column is arranged in alphabetical order Air condjtioner unit MAO735 WA0734 ...

Page 86: ...8 86 CIRCUIT DIAGRAMS Power Window Circuit POWER WINDOW CIRCUIT POWER WINDOW RELAY J B 0 10A 5 15 A T C 67 lO M T C 67 5 t 5 0 l 3 4 1 A 05X SIBLE IGNITION 3 SWITCH IG2 X35 AC U1107 NC ...

Page 87: ...AY MAIN SWITCH E 53 p q KYI s 5 DRIVER B RIDE I b DOWN r 4 I ia H q OFF i r ONE TOUCH DOWN CIRCUIT I F 3 i rl 1 ZJ r 3 3 7 I I _ _ I 1 I I I 1 1 J I I id CL AlI E 64 c C 6UB SWITCH PASSENGER S SIDE E 05 1 2 m 3462 POWER WINDOW MOTOR E 54 POWER WINDOW MOTOR E 04 PASSENGER S SIDE ...

Page 88: ...8 88 CIRCUIT DIAGRAMS Power Window Circuit COMPONENTS LOCATION Name Power window relay Symbol A ...

Page 89: ...UIT ON I IGl ION IGNI H ST SW11 2 cl J B r fy F SIBLE IGNI SWIl 7 _ _ __ ____ ____ __ IOA a 3 l AWD 1 Q Q z l I 03 I t cl i 13 C 67 I 14 C 58 3 i e3 I ALTERNATOF L TERMINAL THEFT ALARM CONTROL UNIT I 3 a 1 04 INHIBITOR SWITCH B 25 4 SPEED AUTOMATIt I fpgL UNIT 4 L STARTER MOTOR X35 AC U0705 NC ...

Page 90: ...I 2 z E 3 3 OVER POWER DRIVE ECONOMY SWITCH a 0 N F D 18 sHwT H OVER OK L 3 I J 4 5 D 19 I 3 Ea 3458 12 F 1 I h c 70 p qGG q A T SELECTOR LEVER POSITION ILLUMINATION LIGHT I I 1 62 2 J 609 g7g 63 II s 2 94 RHEOSTAT 3 m r L 1 6 C 45 J B Remark XMark i n d i c a t e s t h e optional wiring n7 s for auto cruise c o n t r o l ...

Page 91: ...sl OFF ON 2100kPa 299PSl 4 SPEED AUTOMATIC FZK LE UNIT 1 8L ENGINE 6 C 60 Y Y 62 l 6 0 1 01 9 AUTO CRUISE CONTROL UNIT KX35 AC U0705A NC SELF 4 DIAGNOSIS CONNECTOR c 30 FRONT SIDE iJ 06 9 GNoD GNd GsjD tD a 1 ml v B 24 4 SPEED AUTOMATIC TRANSAXLE SOLENOID VALVE 0 6 Remark XMark i n d i c a t e s t h e oPtlondl wirlnP harness for auto cruise control system ...

Page 92: ...C 66 SUB FUSIBLE LINK 0 I ts 1 Ill lb 1 c 47 l B 5V L n 3 19 fl3 f24 Y14 5 C 5 ON SFF Y IDLE SWITCH B 05 q ___ p ri ggg i b 1 i d f _ _ 1 1 5 V 4 14 I a 2 N k 1asaBoI I I I TURBO 1 v I I gBg OWN SWITCH 3 ICL 0c A 38 1 3 4 Y 1 _ AUTOMATIC E iAXLE L Ei EATURE Il ll FRONT SIDE GENERATOR 11 6 SIDE ...

Page 93: ... Economy ECO select switch G Pulse generator A 1 Symbol 1 Pulse generator B Solenoid valves A C Throttle position sensor Transaxle control unit B H NOTE 1 The Name column is arranged in alphabetical order 2 Refer to GROUP 14 On vehicle inspection of MPI components for installation position of q throttle position Vehicle speed sensor E sensor 1 8L Engine 2 OL DOHC Engine D ...

Page 94: ...8 94 CIRCUIT DIAGRAMS ELC 4 Speed Automatic Transaxle Circuit c D i a g n o s i s ...

Page 95: ...LOCKING CIRCUIT Vehicles without theft alarm system SUB FU IBLE LINK 8 d I F I IOA 15A I I 1L 2 1 c 50 I F 10 c 51 2 7 I UNLOCK 4 I m 5 3 I I t 4 c 49 E 63J 7 Y cu m 12 Al 34 DOOR LOCK E 49 1 DOOR LOCK E 09 ACTUATOR LEFT SIDE 0 8 8 0 DE m E 64 KX35 AC UllOB NC ...

Page 96: ...rm system IGNITION IGNITION SUB FU 8 IBLE SWITCH ACC SWITCH IG1 LINK 6 z l h 1 c 47 II 3 8 15A o I _ I L A C 52 1 1 c 50 1 F 10 c 53 2 7 I m 5 I EG CONTROL IUNIT A z ____ I I iil il l ffff I ______ V Y J c 20 57 58 F 7 ll C 19 62 i E E9 J mm E 64 H35 AC UYlOg NC p7iE Fq ...

Page 97: ...CIRCUIT DIAGRAMS Central Door Locking Circuit 8 97 COMPONENTS LOCATIONS Name Symbol Door lock control unit S I Door lock relay I A I Theft alarm control unit B Theft alarm control unit ...

Page 98: ...T SUB IGNITION SUB FUSIBLE LINK0 EYWRl FH _ 3 9 LW LIGHTING SWITCH J B 0 z l HEATER ch 3 BW _ z CONTROL L h lNATION I 2 hi3 D 07 zJ I I 1 I I D 01 Illl lnlall c11 3627 BLOWER I SWITCH c k L0 M J l 1 2 0 I u I I m 4 1 c 49 2 CL El 34 q w X36 AC U1207 NC ...

Page 99: ...nditioner Circuit 81199 J B AIR CONDITIONER CIRCUIT 6UB SUB FUSIBLE LINKa MK jE s l l SC 7 In I 254 In 5 m 5878 c 47 3 c 54 RHEOSTAT D 01 J B X35 AC Ul205 NC El GNITION H kg I d 3 6 2 7 E 77 I7 5 I dJ C _ BLOWER RESISTOR c 11 ...

Page 100: ...DENSER FAN MOTOR RELAY J ___________ _ _I OFF ON 5 I 5 1 cl _ _ _____ s2 A 03X 12 El 54 3 A A 22 CONDENSER 0 i 0 RESISTOR CONDENSER FAN MOTOR A 32 5 cu cu tt _ 5 4 lA 22 I CL CL t A 21 1 2 ll3a 3452 I GB c T l THERM0 SENSOR IATOR ASSEMBLY A 40 ON DOFF 78 C 172 F OFF ON 85 C 185 F 94 CONDENSER FAN MOTOR A 32 KX35 AC Ul208A NC ...

Page 101: ...OWER SWITCH SUB FUS at IPF EC 0 7 aGW P II c c 1of gqq DITIoNER 1 SWITCH 6A 22 c C L A C i IND C 0 EC I e k I CONTROL UNIT P 1 Q 1 BL 2 OL DOHC iafa 3466 ENGINE ENGINE c 12 t 115 C 239 F t Y ED t 2 2 34 7 El4 2 d ___ _ z I E d OFF ON 108 C 226 F C 67 Ii a L MPI CONTROL UNI I C 42a ...

Page 102: ...ondenser fan motor relay C Air conditioner switch G Dual pressure switch B Air inlet sensor F Engine coolant temperature switch A 2 OL DOHC Engine Air therm0 sensor F Heater relay H Blower motor High relay E Magnet clutch relay C z enser fan motor High Low selecting C NOTE The Name column is arranged in alphabetical order ...

Page 103: ...CIRCUIT DIAGRAMS Air Conditioner Circuit 84 03 16A0712 1 Heater relay i ...

Page 104: ...8 104 CIRCUIT DIAGRAMS Remote Controlled Mirror Circuit REMOTE CONTROLLED MIRROR CIRCUIT IGNITION WH J B REMOTE L SWITCH I I I I LEFT BIDE RIGHT SIDE c I tG REMOTE CONTROL MIRROR 1 z X35 AC U1309 NC ...

Page 105: ...eat Belt Circuit AUTOMATIC SEAT BELT CIRCUIT IGN SW1 ION H IGl EXJB FUSIBLE LINK a 3 BW h C 69 i COMBINATION METER JC 27 13 J 12 AUTOMATIC SEAT BELT CONTROL UNIT E 41 7 0 ji7EBiq E 06 l OUTER SWITCH i OFF ON 1 k 2 K35 AC UlSlP NC ...

Page 106: ...65 _ _ e _ e j 5 2 E 46 ____ 5 FE LEFT c SIDE OF 3 cc 3 c 1 1 AUTOMATIC SEAT 3 BELT MOTOR RELAY E RIGHT SIDE I 55 m z 3 _ 5 5 II II I I ii I I I v w J 1 s E 57 SIDE AUTOMATIC SEAT CONTROL UNIT AUTOMATIC SEAT BELT CONTROL UNIT BELT E 41 m 11213 41612 7 11 10 11 1 1 1 7 c 51 t J B 234 C 54 5 m 667E 43 I c C g R e m a r k The gonnectqr indicated bY q t n e x sYmt3oL Is appllcaole To vehicles with ABS...

Page 107: ...N I Name Symbol Name 1 Symbol Automatic seat belt control unit Automatic seat belt motor Automatic seat belt motor relay Buckle siitch Buzzer Door latch switch C Fasten switch A E Key reminder switch I D Outer switch F G Seat belt warning light J K Release switch H B ...

Page 108: ...8 108 CIRCUIT DIAGRAMS Automatic Seat Belt Circuit Automatic seat belt control unit Oyer switch I 19A0340 Automatic seat Automatic seat 16A0745 Kev reminder switch ...

Page 109: ...SIBLE LINK j234 m z s 5875 C 54 L h7 J c 47 I 3 22 3 g k 1 c 05 I 0 I KEY WHEN KEY IS REMOVED c J WHEN KEY IS INSTALLED c 37x l33l 34 B BfiaRBELT AC U1519 NC 1 r 14 C 69 COMBINAl METER J B 5 c 54 T 1234 m lEEa 58711 Al SEAT BELT MG IWITH EK aSTEM DIODE F E 52 12 E 48 FRONT DiOR SWITCH LEFT BIDE ...

Page 110: ...8 110 CIRCUIT DIAGRAMS Buzzer Circuit COMPONENTS LOCATION Name Symbol Seat belt timer A ...

Page 111: ... Braking System ABS Circuit ANTI LOCK BRAKING SYSTEM ABS CIRCUIT FWD USIBLE X35 AC U1513 NC 4 1 1 DIODE E 13 EJ A 34 r jl _ HYDRAULIC GR 52 0 UNIT L l 1 A 35 VALVE IL SOLENOID I RELAY VALVE I I XarrM I I I I ____ 3 I 4 T 3 5 E 12 ...

Page 112: ...8 112 CIRCUIT DIAGRAMS Anti Lock Braking System ABS Cihit 25 d i c STOP LIGHT c 17 1 c 11 STOP LIGHT SWITCH c 02 ...

Page 113: ...FT SIDE RIGHT SIDE A 23 A 54 j 1 r 9 A 1 2 m 3456 I c 73 5 LEFT SIDE RIGHT SIDE A 39 A 37 Ltfa ml u7J L 7J LJ L T 1 2 3 TIT 2 F 10 24 J J GND G Nl V V 1 10 1 i DIAGNOSIS CONNECTOR C 30 FRONT SIDE p dzFq REVERSE SIDE pTq q 3 I II 11 A28 18 C 17 D GND V I P U ABS CONTROL UNIT KX35 AC UlSWA NC ...

Page 114: ...4 51 52 E 36 1G I I E LR L_ 2 c 17 E I M I 18 al II 2 5 26 27 A I al ii ABS E 12 X ROL I X35 AC U1514 NC IN i I 1 DIODE E 13 8 114 CIRCUIT DIAGRAMS Anti Lock Braking System ABS Cilicuit LR o GR HYDRAULIC 3 UNIT j 1 A 35 SOLENOID VALVE II xlx iII I I I I I 7 x 5 e y ck cu 2 fi35 17 I ...

Page 115: ...CIRCUIT DIAGRAMS Anti Lock Braking System ABS Circuit 8315 gJg c o3 7 35 1 1 14 c 17 0 05 G 1 11 STOP LIGHT c I RESISTOR E 14 1 i m p N ii c 29 ...

Page 116: ...NSOR FRONT LEFT SIDE RIGHT SIDE A 23 A 54 I I I I I L R ULJ L LrLrL 1 i r A A r 5 rT 33 iG REAR LEFT SIDE RIGHT SIDE E 39 E 37 I m I 2 3 2 10 GG GND V WiDIAGNOSIS CONNECTOR GND V 0 c 28 zi 30 ABS CONTROL UNIT E 12 C 30 FRONT SIDE 1 REVERSE SIDE piT q KX35 AC U1514A NC ...

Page 117: ... Name Symbol Name Symbol ABS control unit F Diode F ABS motor relay A Front speed sensor E ABS power relay F Rear speed sensor G ABS valve relay A Self diagnosis connector D ABS warning light B Stop light switch C NOTE The Name column is arranged in alphabetical order warning light ...

Page 118: ...bol Name Symbol ABS control unit G Diode G ABS motor relay I A Front speed sensor I E ABS power relay ABS valve relay ABS warning light G G sensor F A Rear speed sensor H Self diagnosis connector D B Stop light switch C NOTE The Name column is arranged in alphabetical order ...

Page 119: ... CIRCUIT DIAGRAMS Anti Lock Braking System ABS Circuit 8 713 16AO734 light connector ...

Page 120: ...8 120 CIRCUIT DIAGRAMS Anti Lock Braking System ABS Circuit ...

Page 121: ...ROL CIRCUIT M T IGNITION SWITCHtlGl I J B i i GND I V V 14 m 7 C 67 j j m 0 m A n Ii X35 AC Ul515 NC m 9 AUTO CRUISE 5v CONTROL UNIT c 01 P GND GND 22 24 63 5 5 x SELF DIAGNOSIS CONNECTOR C BOFRONT SIDE wi Fq REVERSE SIDI pig q a 3 m m m c 55 I In c m J B r 5 c 54 2 B ...

Page 122: ...4 I AUTO CRUISE Co TROL UNIT 1 c 47 J B 1 J B 6 c 55 3 C 52 20 COLUMN SWITCH AUTO CRUISE CONTROL SWITCH C 06 I I 0 85 GW 0 a5 GW I 1 y4 STOP L I G H T SW1TCH OFFl c 03 0 a 1 2 3 O 0 0 I OPEN CONNECTOR c 02 3 c I I I I I I I I I I I I I I I AUTO CRUISE CONTROL VACUUM PUMP A 11 C I c I E 6 AUTO CRUISE c 01 CONTROL UNIT ...

Page 123: ...CIRCUIT DIAGRAMS Auto Cruise Control Circuit 3 12 I I I I I I I I I I8 E L I Di cl 9 23 4 L 1 8 I I __p_p I 1 dl lx ON MPI C 66 CONTROL UNIT KX35 AC Ul515A NC ...

Page 124: ...tIGl I 1234 J 2 m 25 C 54 loT1 h7 ______ 4 1 c 47 IJ B 4 C 52 TiqFmq log 03 1 J B 10A I I 13 c 50 6 C 45 fii asq z 3 I OVER DRIVE SWITCH ON FF D 18 1 2 m I 4 5 3 4 6 6 3 I OD OFF INDICATOR LIGHT 3 23 AUTO CRUISE CONTROL UNIT GND v 2 SELF DIAGNOSIS CONNECTOR c 30 FRONT SIDE pi i mq REVERSE SIDE p RGq C 67 THEFT ALARM STARTER CONTROL UNIT MOTOR m cl 1 36 AC UlS B NC ta EEl ...

Page 125: ...T DIAGRAMS Auto Cruise Control Circuit IGNITION SWITCHtlGl I COLUMN SWITCH CONTROL SWITCH C 06 r d 6 c 58 III 2 II 1 1 z I 0 65 GW 0 85 GW I 9 0 85 G STOP LIGHT P SIBLE 6 C 55 16 AUTO CRUISE c 01 CONTROL UNIT ...

Page 126: ...8 126 CIRCUIT DIAGRAMS Auto Cruise Control Circuit 4 SPEED l Tpml CONTROL UNIT I n a c q c 55 J B m 6 5V 4 9 19 10 c 45 1i C 54 KXJ5 AC Ul516A NC n ...

Page 127: ...CIRCUIT DIAGRAMS Auto Cruise Control Circuit AUTO CRUISE CONTROL UNIT c 01 Y5 It I 5 16 C 67 I I IDLE 1 SWITCH B 05 El t 3 02 zfz fzg 2 r l 4 VL 3 J r 1 c MPI C 66 CONTROL UNIT ...

Page 128: ...mp B Auto cruise indicator light F Clutch switch M T M 4 A T control unit I NOTE The Name column is arranged in alphabetical order Engine compartment Auto cruise control Name 1 Symbol 1 Idle switch Inhibitor switch A T I A I Motor position sensor Idle switch I D I Overdrive switch A T 1 J 1 Stop light switch I L I Throttle position sensor I D I Vehicle speed sensor Reed switch I G I Interior v 77 ...

Page 129: ...Auto cruise indicator light I Vehicle speed sensor Reed switch 1eAo728 ...

Page 130: ...DIAGRAMS Theft Alarm Circuit THEFT ALARM CIRCUIT Vehicles without daytime running light HEAIlbkFQT SIDE A 28 lx 3 4 I l IGHT A 02X t 9 C 72 lx J B c 54 5 52 C 20 Q E 48 VEI 3E PA y iR DOOR SWITCH 35 AC U1517 NC ...

Page 131: ... Theft Alarm Circuit 2 7 g 61 p DOOR LOCK RELAY c 34x p q J B I l 69 0 10A 10A I I l g4 L I C 51 i 2 30 c 45 m 11 c 50 a 2 _ V V V SUB FUSIBLE LINK a I I I t 4 s E 50 i i l c 51 t i i I I Irn m r L 7 J Ire 7 L 2 m 7 m ...

Page 132: ...CUIT DIAGRAMS Theft Alarm Circuit J B 12 Ei 24 c I c 49 1 25 G 8 1 25 G C 72 P I ii Y J E A 30 s 1 A 45 i c A 29 cp 1 q A 44 7 IgK c 19 ri f F CONN C iGNOS I S OR KX35 AC UlSl A NC k B SWITCH HOOD SWITCH A 50 ml ...

Page 133: ...CIRCUIT DIAGRAMS Theft Alarm Circuit r A T KE RE SW c I M T 3N I ST SWIi lDER jH JR I ER IGNITION SWITCH ST 1 r G ch IGNI I RY SWITC 1 2 lEBl 24 P 1 q B 2 B 27 STARTER MOTER ZZ STARTER MOTER ...

Page 134: ... DIAGRAMS Theft Alarm Circuit Vehicles with daytime running light SUB F SIBLE LINK T C 46 COLUMN SWITCH c 07 r I I I I L JIMMER PASSING _ __ Ev 6 m Kl C L A a C 72 12 3 p I r____ _ __ _ 56 C 20 35 AC U1518 NC ...

Page 135: ...T DIAGRAMS Theft Alarm Circuit IGNITION IGNI I J T __ _____________ Ti w DIODE x 1 5 c 33 a c J l 0 r 1 f OFF k 5L _ 111 II i i i I I __ ___ __ 1 i5 E 66 I J E 48 DRIVER 8IDE PASSENGER SIDE L J 7 DOOR SWITCH ...

Page 136: ...it 6UB FUSIBLE LINKa J B 15A 10A 1 I I I I c 50 P i oc RELAY c 34x m g X flNATION D 06 mi cwlgm q 5 iI t B N T 1 T __ __________ ____ n n V V I w 5v P F P u 0 v____ v c 12 4 C 52 E 58 DOOR LOCK fXXU R SIDE E 49 C 54 cd 5 CL KXIS AC UlSlBA NC ...

Page 137: ...CIRCUIT DIAGRAMS Theft Alarm Circuit THEFT ALARM CONTROL UNIT I EG HORN RELAY C 36 1 J B 1 c 49 1 25 G 8 1 25 G I c 72 cI c c 19 IO m A 30 i 1 A 45 c li F SIDE A 29 1 A 44 c la k l a s c F ...

Page 138: ...ITION CH SWITCHGTIFJ I I rERYI I LwTER c 35x 1 e EBI 34 0 I I I I I I I ri I i l 0 2 I i zl CL I 1m El rOFF IN 3 AUTO CRUISE t l ROL 3 1 IN OFF I INHIBITOR I B 25 SWITCH z CL I mlzi A 10 6 Q CU ii ii Al C L 0 I STARTER MOTER STARTER MOTER L_p_ _ _ _ _ _ _ _ _ _ I KX35 AC U1518B NC ...

Page 139: ...MS Theft Alarm Circuit 8439 COMPONENTS LOCATION Name Symbol Name Symbol Theft alarm control unit A Theft alarm starter relay A T C I Theft alarm horn relay I D Theft alarm starter relay M l I B I 16AO734 control unit ...

Page 140: ......

Page 141: ...butor 183 Ignition System 177 Service Adjustment Procedures 173 Ignition Timing Adjustment For 1 8L Engine 173 Ignition Timing Adjustment For 2 OL DOHC Engine 174 Spark Plug Cable Test 175 Spark Plug Test 76 Specifications 169 General Specifications 169 Service Specifications 170 Torque Specifications 170 Troubleshooting 1 7 1 STARTING SYSTEM 153 Starter Motor 157 Specifications 153 m General Spec...

Page 142: ...in type SERVICE SPECIFICATIONS Items Alternator Standard value Regulated voltage V Slip ring O D mm in Rotor coil resistance Q Limit Output current A Slip ring O D mm in 65 A 75 A 90 A Specifications 14 2 15 4 at 2OOC 4OF 13 9 14 9 at 20 C 68OF 13 4 14 6 at 60 C 14OOF 13 1 14 5 a t 80 C 176 F 22 7 l 894 3 5 Min 45 5 Min 52 5 Min 63 22 1 l 870 TORQUE SPECIFICATIONS Items Nm ftlbs Lock bolt 12 15 9 ...

Page 143: ...s battery voltage is monitored at the IC voltage regulator thus switching ON and OFF the current to the field coil and thereby controlling the amount of generation by the alternator Power is supplied to each load from the 6 terminal of the alternator NOTE The alternator relay functions as a back up for the flow of electricity to the field coil if there is a disconnection or damaged wiring of the c...

Page 144: ...causes for the trouble may not be determined 5 Connect a digital voltmeter between the alternator B terminal and battery 1 terminal Connect the lead wire of the voltmeter to the B terminal and the 1 lead wire to the battery 1 terminal 6 Connect the battery ground cable 7 Leave the hood open Voltmeter Ammeter Test 1 Start the engine 2 Turn on or off the headlights and small lights and adjust the en...

Page 145: ...wire Connect the 1 lead of the ammeter to the B terminal and connect the I 1 lead wire to the disconnected output wire NOTE Tighten each connection by bolt and nut securely as a heavy current will flow Do not relay on clips 6 Connect a voltmeter 0 to 2OV between the B terminal and ground Connect the f 1 lead wire to the alternator B terminal and 1 lead wire to a sound ground 7 Set the engine tacho...

Page 146: ...case reduce the temperature before testing again 2 Upon completion of the output current test lower the engine speed to the idle speed and turn off the ignition switch 3 Disconnect the battery ground cable 4 Remove the test ammeter and voltmeter and the engine tachometer 5 Connect the alternator output wire to the alternator B terminal 6 Connect the battery ground cable 2 Turn the ignition switch ...

Page 147: ...r the alternator is faulti Regulating voltage table Voltage regulator ambient temperature OC OFI Regulating voltage V 2 0 4 14 2 15 4 20 68 13 9 14 9 60 140 13 4 14 6 80 176 13 1 14 5 2 Upon completion of the test set the engine speed at idle and turn off the ignition switch 3 Disconnect the battery ground cable 4 Remove the test voltmeter and ammeter and the engine tachometer 5 Connect the altern...

Page 148: ...otor air conditioner 8 Alternator wiring harness connector equipped models connection l 2 Air conditioner drive belt 9 Alternator 1 8L Engine l 3 Drive belt l 4 Drive belt NOTE 5 Water pump pulley I Reverse the removal procedures to reinstall 6 Water pump pulley 2 l Refer to Service Points of Installation 7 Alternator brace 3 Power steering drive belt NOSEJAR A SERVICE POINTS OF INSTALLATION 4 13 ...

Page 149: ...se the disassembly procedures tq reassemble 2 Refer to Service PoinJSof Disassembly 3 l 4 Refer to Service f oints of Reassembly SERVICE POINTS OF DISASSEMBLY SEPARATION OF THE STAT AND FRONT BRACKET Insert plain screwdriver between front bracket and stator core and pry downward Caution Do not insert screwdriver too deep as there is danger of damage to stator coil 1 REMOVAL OF ALTERNATOR PULLEY 1 ...

Page 150: ...ble Use care that no undue force is exerted to leads of diodes INSPECTION ROTOR 1 Check rotor coil for continuity Check to ensure that there is continuity between slip rings If resistance is extremely small it means that there is a short If there is no continuity or if there is short circuit replace rotor assembly Resistance value 3 5 Q 2 Check rotor coil for grounding Check to ensure that there i...

Page 151: ...directions diode is shorted Replace rectifier assembly 2 Negative Rectifier Test Check for continuity between negative rectifier and stator coil lead connection terminal If there is continuity in both direction diode is shorted and rectifier assembly must be replaced 3 Diode Trio Test Check three diodes for continuity by connecting a circuit tester to both ends of each diode If there is no continu...

Page 152: ...here there is a space 2 to 3 mm 079 to 118 in between the limit line and the end of the brush holder 5 Solder pigtail to brush holder as shown in the illustration SERVICE POINTS OF REASSEMBLY 3 INSTALLATION OF ROTOR ASSEMBLY Before rotor is attached to rear bracket insert wire through small hole made in rear bracket to lift brush After rotor has been installed remove the wire ...

Page 153: ...ion gap mm in Commutator runout mm in Commutator diameter mm in Undercut depth mm in Reduction drive type Free running characteristics Terminal voltage V Current A Speed rpm Pinion gap mm in Commutator runout mm in Commutator diameter mm in Undercut depth mm in Limit Direct drive type Commutator runout mm in Commutator diameter mm in Reduction drive type Commutator runout mm in Commutator diameter...

Page 154: ...nting nut lo 16 Battery holder mounting bolts 2 3 Battery tray mounting bolts 9 1 4 Intake manifold stay mounting bolts 18 25 ft lbs 20 25 7 11 1 5 2 6 10 1 3 1 8 TROUBLESHOOTING CIRCUIT DIAGRAM NOBFHAh Vehicles without theft alarm system IGNI SW17 A T SAT RY M l SAl RY I CLUTCH PEDAL SWITCH C 28 m E 27 El r B 2i 0 r STARTER MOTER STARTER MOTER KX35 AC UOP04 NC ...

Page 155: ...eft alarm system M T iITION ITCH IG3 v fYElKF SIBLE IGNITION 3T SW1 TCH AC F 7 cc B y c 47 l J B r l 10A 10A ___ 2 C 52 g p7j imql B 2 c 35x 4 OFF ON 6 c B 2 EKLCH SWITCH C 28 ill m l l 3 0 THEFT ALARM CONTROL UNIT I ON w M c STARTER MOTER KX35 AC UOZOS NC ...

Page 156: ...O SW1 TCH C 52 pTi mq 10A IC _ _ _ __ _ fi yJgfUISE g 4 UNIT WHEN KEY k 3 1 IS REMOVED KEY E BE T c 05 1 25 Br fEKZ _ STARTER RELAY L I y1 c 35x c 59 pEBl1 34 2 I 333 466 123 27 INHIBITOR SWITCH r B 25 5 c 19 123456 wlr 7881 111 I j2 5 r I A I 11 THEFT ALARM CONTROL UNIT c ILL 7 m m i Pp cu B 28 Ell STARTER MOTER 13 AC U0208 NC ...

Page 157: ...ted STARTER MOTOR REMOVAL AND INSTAUATlON l For models equipped with the A T when the ignition switch is switched to the ST position while the selector lever is at the P or N position the contact magnetic switch of the starter is switched ON and the starter motor is activated TROUBLESHOOTING HINTS 1 The starter motor does not operate at all 0 Check the starter coil l Check for poor contact at the ...

Page 158: ...ving gaskets between magnetic switch and front bracket PULL IN TEST OF MAGNETIC SWITCH 1 Disconnect field coil wire from M terminal of magnetic switch 2 Connect a 12V battery between S terminal and M terminal Caution This test must be performed quickly in less than 10 seconds to prevent coil from burning 3 If pinion moves out then pull in coil is good If it doesn t replace magnetic switch HOLD IN ...

Page 159: ...ns and that the starter motor turns smoothly and freely Current Max 60 Amps Direct drive type Max 90 Amps Reduction drive type RETURN TEST OF MAGNETIC SWITCH 1 Disconnect field coil wire from M terminal of magnetic switch 2 Connect a 12V battery between M terminal and body Caution This test must be performed quickly in less than 10 seconds to prevent coil from burning 3 Pull pinion out and release...

Page 160: ...arter relay 3 Connect battery to terminal 2 and check continuity between terminals with terminal 4 grounded Power is supplied l 3 terminals Continuity 1 Power is not supplied l 3 terminals 2 4 terminals No continuity j Continuity SERVICE POINTS OF INSTALLATION 6 INSTALLATION OF STARTER MOTOR Clean both surfaces of starter motor flange and rear plate ...

Page 161: ...p ring 16 Overrunning clutch 17 Front bracket lELO98 yEeverse the disassembly procedures to reassemble 2 W Refer to Service Points of Disasseri7bly 3 l O Refer to Service Points of Reassembly Maonetic switch F terminal p terminal M terminal Field coil Re aining Brush holder 6rus h spr ng r l SERVICE POINTS OF DISASSEMBLY 2 REMOVAL OF MAGNETIC SWITCH Disconnect field coil wire from M terminal of ma...

Page 162: ...ion Wipe these parts with a cloth only 2 Do not immerse drive unit in cleaning solvent Overrunning clutch is pre lubricated at the factory and solvent will wash lubrication from clutch 3 The drive unit may be cleaned with a brush moistened with cleaning solvent and wiped dry with a cloth INSPECTION INSPECTION OF COMMUTATOR 1 Place the armature in a pair of V blocks and check the runout with a dial...

Page 163: ...utch housing rotate the pinion Drive pinion should rotate smoothly in one direction but should not rotate in opposite direction If clutch does not function properly replace overrunning clutch assembly 2 Inspect pinion for wear or burrs If pinion is worn or burred replace overrunning clutch assembly If pinion is damaged also inspect ring gear for wear or burrs FRONT AND REAR BRACKET BUSHING Inspect...

Page 164: ...RCUIT 1 Place armature in a growler 2 Hold a thin steel blade parallel and just above while rotating armature slowly in growler A shorted armature will cause blade to vibrate and be attracted to the core Replace shorted armature TESTING ARMATURE COIL FOR GROUNDING Check the insulation between each commutator segment and armature coil core If there is no continuity the insulation is in order INSPEC...

Page 165: ...w 18 Stop ring 19 Overrunning clutch 20 Internal gear 21 Planetary gear holder 22 Front bracket j _ 1 _ NOTE r 0 I 1 Reverse the disassembly B rocedures t b reassemble 2 ce Refer to Service oitps of Disassem bly 3 l Refer to Service Poiiits of ReassemblV SERVICE POINTS OF DISASSEMBLY 9 REMOVAL OF ARMATURE 11 BALL Caution When removing the armature take are hot to I os the ball which is used as a b...

Page 166: ...drive unit in cleaning solvent Overrunning clutch is pre lubricated at the factory and solvent will wash lubrication from clutch 3 The drive unit may be cleaned with a brush moistened with cleaning solvent and wiped dry with a cloth INSPECTION CHECKING THE COMMUTATOR 1 Place the armature on a pair of V blocks and check the deflection by using a dial gauge Standard value 0 05 mm 002 in Limit 0 1 mm...

Page 167: ...f pinion is worn or burred replace overrunning clutch assembly If pinion is damaged also inspect ring gear for wear or burrs FRONT AND REAR BRACKET BUSHING Inspect bushing for wear or burrs If bushing is worn or burred replace front bracket assembly or rear bracket assembly REPLACEMENT OF BRUSHES AND SPRINGS 1 Brushes that are worn beyond wear limit line or oil soaked should be replaced 2 When rep...

Page 168: ...be attracted to the core Replace shorted armature TESTlNG ARMATURE FOR GROUNDING Check the insulation between the armature coil cores and the commutator segments They are normal if there is no continui ty CHECKING FOR ARMATURE COIL WIRING DAMAGE DISCONNECTION Check for continuity between segments The condition is normal if there is continuity SERVICE POINTS OF REASSEMBLY 18 INSTALLATION OF STOP RI...

Page 169: ... Controlled by engine control unit l 3 4 2 Items Type Identification No Part No Advance mechanism Firing order 2 OL DOHC Engine Contact pointless type Tl T49571 MD1 48855 Controlled by engine control unit l 3 4 2 IGNITION COIL I Iterns 1 Specifications Type Identification No Part No Mold dual coil F 089 MD1 58956 SPARK PLUG Manufacturer NGK NIPPON DENS0 CHAMPION 1 8L Engine 2 OL DOHC Engine Non Tu...

Page 170: ... at 20 C 68 F kc2 1 8L Engine 19 27 2 OL DOHC Engine 10 3 13 9 Spark plug gap mm in 1 8L Engine 2 OL DOHC Engine Non Turbo 1 0 l l 039 043 2 OL DOHC Engine Turbo 0 7 0 8 028 031 TORQUE SPECIFICATIONS Items Spark plug Distributor mounting nut Crank angle sensor mounting nut Nut tightened together with throttle body stay Ignition coil mounting bolt 2 OL DOHC Engine Center cover installation bolt Pow...

Page 171: ...in the secondary winding of the ignition coil From the ignition coil the secondary winding current produced flows through the distributor and spark plug to ground thus causing ignition in each cylinder 2 OL DOHC Engine l When the ignition switch is turned to ON battery voltage is applied to the ignition coil primary winding 0 As the crank angle sensor shaft rotates ignition signals are transmitted...

Page 172: ...stributor 1 8L Engine 0 Check crank angle sensor 2 OL DOHC Engine 0 Check power transistor 0 Check spark plugs 2 Spark is good 0 Check ignition timing 2 Engine idles roughly or stalls 0 Check spark plugs 0 Check ignition timing 0 Check ignition coil 3 Poor acceleration 0 Check ignition timing 4 Engine overheats or consumes excessive fuel 0 Check ignition timing COMPONENTS LOCATION Name Symbol MPI ...

Page 173: ...axle neutral N or P for M 1 Connect timing light 2 Insert paper clip into the CRC filter connector 3 pole connector 0 5 W cable 3 Connect the tachometer to the inserted clip 4 Check curb idle speed Curb idle speed 7002 100 rpm 5 With the engine stopped connect a jumper wire to the terminal for ignition timing adjustment located in the engine compartment and ground it 6 Start and run the engine at ...

Page 174: ... vary depending on the control mode of the engine control unit In such a case recheck the basic ignition timing If there is no deviation the ignition timing is functioning normally 2 At high altitudes more than approximately 700 m 2 300 ft above sea level the actual ignition timing is further advanced to ensure good combustion IGNITION TIMING ADJUSTMENT c2 OL DOHC Engine No80110 PRE CONDITIONS FOR...

Page 175: ...ead wire connected at step 4 11 Start and run the engine at curb idle speed 12 Check to be sure that the idling ignition timing is the correct timing Basic ignition timing 8OBTDC NOTE 1 Actual ignition timing may vary depending on the control mode of the engine control unit In such a case re check the basic ignition timing If there is no deviation the ignition timing is functioning normally 2 At h...

Page 176: ...ctive insulation Defective insulation SPARK PLUG TEST 1 Remove the spark plug and connect to the spark plug cable 2 Ground the spark plug outer electrode body and ciank the engine Check to be sure that there is an electrical discharge between the electrodes at this time ...

Page 177: ...of Installation w IO 2 N m 7 9 ft ib8 3EL0059 lEL16C lEL161 Incorrect Plug cleaner OlUOOE SERVICE POINTS OF REMOVAL 1 REMOVAL OF SPARK PLUG CABLE When disconnecting cable hold cap INSPECTION SPARK PLUG 1 Check the following items to see that electrodes are not burnt and insulators are not broken and how porcelain insulator is burnt l Broken insulators l Wearing electrodes l Deposited carbon For cl...

Page 178: ...ds 3 Check plug gap using a plug gap gauge and adjust if it is not as specified Standard value 1 8L Engine 2 OL DOHC Engine Non Turbo 1 0 1 1 mm 039 043 in 2 OL DOHC Engine Turbo 0 7 0 8 mm 028 031 in SPARK PLUG CABLE 1 Check cap and coating for cracks 2 Measure resistance Unit kS2 Spark plug cable No 1 No 2 No 3 No 4 10 1 11 5 12 0 13 0 SERVICE POINTS OF INSTALLATION 3 INSTALLATION OF DISTRIBUTOR...

Page 179: ...l to arrange the spark plug cables properly by the following procedure 1 Install the spark plug cable clamps as shown in the illustration 2 The numerals on the support and clamp indicate the spark plug cable No 3 Pay attention to the following items when the spark plug cables are installed 1 Install the cables securely to avoid possible contact with metal parts 2 Install the cables neatly ensuring...

Page 180: ...5 Power transistor 6 Throttle bodv stav 5 lo 12 Nm NOTE 7 9 ft lbs 1 Reverse the removal procedures to reinstall 2 l Refer to Service Points of Removal 3 l Refer to Service Points of Installation 7 Crank angle se r 6E LO157 Incorrect 6EL0021 SERVICE POINTS OF REMOVAL 2 REMOVAL OF SPARK PLUG CABLE When disconnecting cable hold cap INSPECTION SPARK PLUG Refer to P 8 177 for inspection procedures SPA...

Page 181: ...of the ignition coil POWER TRANSISTOR NOTE An analog type circuit tester should be used Power transistor for coil for No 1 and No 4 cylinders 1 Connect the negative terminal of the 1 5V power supply to terminal of the power transistor then check whether there is continuity between terminal and terminal when terminal and the positive terminal are connected and disconnected NOTE Connect the negative...

Page 182: ...celeration in high speed operation Therefore be careful to arrange the spark plug cables properly by the following procedure 1 Install the spark plug cable clamps as shown in the illustration 2 The numerals on the support and clamp indicate the spark plug cable No 3 Pay attention to the following items when the spark plug cables are installed I 1 Install the cables securely to avoid possible conta...

Page 183: ...ace if a problem is found CAP ROTOR 1 There must be no cracking in the cap 2 There must be no damage to the cap s electrode or the rotor s electrode 3 Clean away any dirt from the cap and rotor IGNITION COIL I 1 Measure the resistances of the primary and secondary coils with the tester If the measurement is within the standard allowance there are no broken wires or short circuits Resistance of pri...

Page 184: ...terminal of the power transistor then check whether there is continuity between terminal I and terminal I when terminal and the positive terminal are connected and disconnected NOTE Connect the negative probe of the tester to terminal I of the power transistor Terminal and terminal Terminal and terminal I Connected Continuity Unconnected I No continuity I ...

Page 185: ...44 SERVICE ADJUSTMENT PROCEDURES 235 SPECIAL TOOL 212 SPECIFICATIONS 212 General Specifications 212 Service Specifications 212 Torque Specifications 212 TROUBLESHOOTING 213 METERS AND GAUGES 192 INDICATORS 210 METERS AND GAUGES 207 SERVICE ADJUSTMENT PROCEDURES 202 Inspection 202 SPECIFICATIONS 192 General Specifications 192 Sealants and Adhesives 194 Service Specifications 193 Torque Specificatio...

Page 186: ... maintain a minimum terminal voltage of 10 5 at 27 C 80 F TROUBLESHOOTING BATTERY TESTING PROCEDURE NOBEHAR TEST STEP RESULT b ACTION TO TAKE A0 VISUAL INSPECTION l Remove negative cable then positive cable CLEAN terminals and clamps GO to Al 0 Check for dirty or corroded connections 0 OK GO to Al Al LOOSE BATTERY POST 0 Check for loose battery post 63 REPLACE battery A2 CRACKED BATTERY COVER 0 Re...

Page 187: ...seconds 0 Read voltage after 15 seconds then remove load LOAD TEST CHART Minimum Voltage t Temperature OF OC 9 6 70 and above 1 21 and above I LOAD TEST RATE CHART I Load Test Amps Cranking Rating 0 F Reserve Capacity Application 206 amps 430 amps 90 minutes B C I 252 amps 525 amps 90 minutes Group size 86 Voltage is less than minimum listed white indicator 0 I OK b Battery OK Voltage is more than...

Page 188: ...loves hot the holJseH type shoukl bs worn when removing battery by hand 3 inspect battery carrier for damage caused by loss of acid from battery If acid damage is present it will be necessary to clean area with a solution of clean warm water and baking soda Scrub area with a stiff bristle brush and wipe off with a cloth moistened with ammonia or baking soda in water 4 Clean top of battery with sam...

Page 189: ...st indicator is white the battery should be charged as outlined below OPEN CIRCUIT VOLTAGE TEST 3 1 Turn headlights on for 15 seconds 2 Turn headlights off for 2 minutes to allow battery i voltage to stabilize 3 Disconnect cables 4 Read open circuit voltage 5 If the open circuit voltage is under 12 4 volts charge the battery See BATTERY CHARGING LOAD TEST 4 1 Connect a load tester to the battery 2...

Page 190: ...9 Cable band 10 Cover I 11 Key interlock cable 12 Slide lever 13 Ignition switch segment 8 10A0781 l 14 Horn pad l 15 Steering wheel 16 Column switch 17 Key reminder switch segment NOTE indicates vehicles with AA NOTE 1 Reverse the removal procedures to reinstall 2 4 Refer to Service Points of Removal 3 I Refer to Service Points of Installation p i SERVICE POINTS OF REMOVAL 7 REMOVAL OF STEERING L...

Page 191: ...ch Key reminder switch Ignition key illu mination light 9 12 10 11 fl NOTE O O indicates that there is continuity between the terminals SERVICE POINTS OF INSTALLATION 12 INSTALLATION OF THE SLIDE LEVER 11 CONNECTION OF THE KEY INTERLOCK CABLE STEERING LOCK ASSEMBLY SIDE 1 With the ignition key either at the LOCK position or removed install the slide lever to the steering lock cylinder 2 Connect as...

Page 192: ...ure warning light Door ajar warning light Brake warning light Low fuel warning light Seat belt warning light Cruise control indicator light Engine coolant level warning light Check engine warning light Anti lock braking system warning light A T fluid temperature warning light in dome light w w w w w w w w w w w w w NOTE 1 The values in parentheses denote SAE trade numbers 2 The symbol indicates ve...

Page 193: ...tions mph 20 19 22 40 38 44 60 57 66 80 76 88 100 94 l 10 Km h 40 37 44 80 75 88 120 113 132 160 150 176 Tachometer indication error rpm Type 1 8 000 rpm indication 700 flO0 3 000 150 5 000 250 Type 2 9 000 rpm indication 700 I00 3 000 225 1 0 0 5 000 325 1 0 0 Operation range of fuel gauge unit mm in FWD Point F 43 1 48 1 1 69 1 89 Point E 175 5 179 5 6 9 7 06 AWD Point F 21 3 24 3 84 96 Point E ...

Page 194: ... pressure gauge resistance value Pressure meter resistance value P 2 Approx 230 Approx 102 Approx 102 Approx 130 Approx 53 Approx 162 Approx 42 Approx 72 NOTE 2 OL DOHC Engine Turbo TORQUE SPECIFICATIONS Items Nm Engine coolant temperature gauge unit 10 12 ftlbs 7 8 SEALANTS AND ADHESIVES Items Engine coolant temperature gauge unit Specified sealant and adhesive MOPAR Part No 4318034 or equivalent...

Page 195: ...e circuit and the gauge pointer swings to the high pressure side l When oil pressure is low the internal contacts of the gauge unit open in a shorter period of time Therefore there is less current flowing in the circuit and the gauge pointer swings to the low pressure side Pressure meter l When the ignition key is set to the ON position the gauge indicator will be at 0 l When the engine is started...

Page 196: ...I TAILLIGHT RELAY CONTROL 5 F J B 4 COMBINATION METER a RHEOSTAT D 01 4 2 ILL 3 m a J B p Cy8 I kg FsOiVER TRd JNIT 2 OL DOk 3 L C 58 3 1 C 69 3 i9 3 Et TOR ENGINE hTROL UNIT 5 NON TUii iiBO I l6 6 lo I 12 I i___ I 10 c 45 1 1 1 mv c 4g 1 2 OL DOHC TURBO ONLY 1 D 05 0 XJ5 AC UlOll NC ...

Page 197: ...6 C 45 Z _ ___ __ _ 24 D 05 I I I I I I I I 41 t I I i I I I 2 L r 1 I D 06 57 I I I d 10 13 9 2 FUEL PUMP AND GAUGE ASSEMBLY E 33 lplq ij m 15 C 69 h 11215141 _ Islel7lsle ioh l rl 3l 4h6l el 7h4l e cr ENGINE COOLANT TEMPERATURE GAUGE UNIT El OIL E RE UNIT B 22 IEd ...

Page 198: ...CUIT CIRCUIT DIAGRAM J B SUB FUSIBLE LINK IGNIl 6WITt 10A I l A l ZL 62 g c 3 t _ _ ml E 46 r Bii DOOR SWITCH ki iATE SWITCH E 23a rI L 4 D 06 36 58 2 42 F3 e 3 _ ___ __ j3 c 70 jTma q v AWD FWD AB6 I CONTROL UNIT I 1 E 47 p ig I C 58 E 62 A m X35 AC Ul012 NC ...

Page 199: ...T AUTOMATIC SEATBELT J WITH AUTOMATIC SEATBELT 14 C 69 E 01 p7i gj 17 D 05 52 D 06 C 69 WITH AUTOMATIC SEATBELT xl OFF ON T B 21 3 I 13 M T m 15 A T r i2 I64 ALTERNATOR L TERMINAL I m 4 SPEED AUTOMATIC F iB 8lfLE UNIT C 62 I 1 MPI CONTROL UNIT SEATBELT AUTOMATIC g g SEATBELT CONTROL UNIT lft31 E 41 24 C 65 ...

Page 200: ...METERS AND GAUGES Troubleshooting INDICATOR LIGHT CIRCUIT IRClJIT DIAGRAM TURN IGHT SIGNAL HAZARD COMBINAT METER ION r 6 _ 1 iL E B i7 _ m _ _ _ D 05 RHEOSTAT D 01 pmJq 6 C 45 35 AC U1013 NC ...

Page 201: ...S AND GAUGES Troubleshooting J B IGNI GWIT 10A c 54 123 4 1 El 6675 r i1 c 45 pig sq 14 AUTO CRUISE CONTROL UNIT IGHT SUB F LINK s A C 63 YOA COLUMN SWITCH D Kf PASSING SIBLE L 1 I 3 c 47 1 1 J B Tl c 45 1 1 ...

Page 202: ...edures 1 Be sure to chock both rear wheels to prevent the vehicle from moving Secure the stoppers to the floor or take measures to prevent the stoppers from slipping 2 Make sure the parking brake has been set Front wheel sway prevention procedure 1 Attach anchoring bars on the tie down brackets and secure their ends to the anchor plates 2 Make sure the tension on the right and left bars is the sam...

Page 203: ...connect battery conversely to prevent damaging transistor and diode Connect the engine tachometer 4 8L Engine 1 Insert paper clip into the CRC filter connector 3 pole connector 0 5 W cable 2 Connect the engine tachometer to the inserted clip 2 OL DOHC Engine Insert paper clip into the engine revolution speed detection terminal provided in the engine compartment and connect the engine tachometer to...

Page 204: ...k that test light goes on and gauge needle moves 5 If test light goes on but the gauge needle does not move replace engine coolant temperature gauge If test light does not go on and gauge needle does not move check fuse for broken wire or resistance between gauge terminals refer to P 8 208 or break in harness Replace or repair defective part OIL PRESSURE GAUGE SIMPLE TEST NOSHIFB 1 Disconnect the ...

Page 205: ...nt F 21 3 24 3 mm 84 96 in Point E 199 2 202 2 mm 7 84 7 96 in 1 Standard Resistance of Fuel Gauge Unit 1 Check that resistance value between the fuel gauge terminal and ground terminal is at standard value when fuel gauge unit float is at point F highest and point E lowest Standard value Point F 322 IR Point E 11027 R 2 Check that resistance value changes smoothly when float moves slowly between ...

Page 206: ...ge unit from intake manifold Standard Resistance of Engine Coolant Temperature Gauge Unit 1 Immerse unit in 70 C 158 F water to measure resistance Standard value 1042 13 5 R 2 After checking apply the specified sealant around the thread of engine coolant temperature gauge unit and install on the intake manifold Specified sealant MOPAR Part No 4318034 or equiva lent ...

Page 207: ...PTER I Disconnect the speedometer cable at the transaxle end of the cable 2 Pull the speedometer cable slightly toward the vehicle interior release the lock by turning the adaptor to the left or right and then remove the adapter INSPECTION Caution For inspection use a circuit tester which uses a measure ment current of 4mA or less excluding the reed switch inspection REED SWITCH INSPECTION Use cir...

Page 208: ...102 62 B C Approx 102 fl ENGINE COOLANT TEMPERATURE GAUGE CIRCUIT INSPECTION I 1 Remove the IG terminal screw from area A 21 Measure resistance between terminals with circuit tester Standard value A B Approx 130 62 A C Approx 53 61 B C Approx 162 fl OIL PRESSURE GAUGE Measure resistance between terminals with circuit tester Standard value Approx 42 n PRESSURE METER Measure resistance between termi...

Page 209: ...pressure meter Turbo 16Ao616 8 Engine coolant temperature gauge 9 Fuel gauge 10 Oil pressure gauge 11 Speedometer 12 Printed circuit board 13 Meter case NOTE I Reverse the disassembly procedures to reassemble 2 Refer to Service Points of Disassembly SERVICE POINTS OF DISASSEMBLY 3 REMOVAL OF TRIP COUNTER RESET KNOB Holding the trip counter reset knob pull it toward you and the trip counter reset k...

Page 210: ...will sound four times in synchronism with the flashing of the warning light BRAKE 01 Brake warning for U S A Brake warning for Canada This indicator comes on when the ignition key is in ON position and goes off after the engine has started This indicator comes on when the parking brake is applied or brake fluid level falls less than the specific level ia Low fuel warning This indicator comes on wh...

Page 211: ...t Illuminates for about 20 seconds when the theft alarm system Vehicles with theft alarm can be set and then the illumination stops system A T A T fluid temperature This A T fluid temperature warning light comes on when TEMP warning light automatic transmission fluid temperature becomes abnormally high 68vm68 Anti lock braking system When the ignition switch is set to the ON position the light fla...

Page 212: ...al light CP 32 1156 Stop and tail light CP 3212 2057 Back up light W 27 License plate light CP 3 168 High mounted stop light W 27 or 5 Interior lights Front dome light D o m e l i g h t W 8 Spot light W 8 Foot light W 3 4 Glove compartment light W 3 4 Luggage compartment light W 5 NOTE 1 Vehicles with rear air spoiler 2 The values in parentheses denote SAE trade numbers SERVICE SPECIFICATIONS Item...

Page 213: ...ooting TROUBLESHOOTING HEADLIGHT SUB FUSIBLE IGNIT CIRCUIT DIAGRAM flWIT LINK Vehicles without theft alarm system and daytime running light J B 10A 7 m 2 I HEADL LEFT ION H ACC j 40 3 3 C 72 4 I C 06 a IKX35 AC U0317 NC NOBIHBN ...

Page 214: ... with theft alarm system SUB FUSIBLE IGNI J234 m Q 6878 c 54 63 10A C 48 g c 1234 c3 liEI 5678 2 c P A 28 0 C 68 IGNIT SWITC I __ _ 1OA 1 1 DIODE c 33 I C 72 pFiisaq I COLUMN I C 06 X35 AC U0818 NC Ei CONTROL UNIT II m u 7m11 bd 1 J B t C 52 pj7Emq ...

Page 215: ...dlights and when the passing signal high beam is activated thus indicating that the headlights high beam is illuminated TROUBLESHOOTING HINTS 1 Headlights don t come on 1 But the tail lights do illuminate l Check the headlight relay l Check the multi purpose fuse 2 The tail lights also don t illuminate l Check the lighting switch 2 The low beam at both sides doesn t illuminate l Check the LO conta...

Page 216: ... SYSTEM Troubleshooting Vehicles with daytime running light SUB JAJI jIBLE IGNITION SUB FUSI 10Ab I 5 C 48 2 CATED 3 w C 6 10 5 DIODE c 33 _ 2 6 m CL COLUMN SWITCH BLEiLINKq TAIL LIGH C 72 I 4 C OS m X35 AC U0819 NC ...

Page 217: ...LIGHTING SYSTEM Troubleshooting tP 12 z J t 3 p 3 p IX c 30x 1 EBI 34 I 1 DAYTIME m 2 2 fNJ NG w cu RELAY1 vi RELAY2 i A IGHT IGNITION SWITCI IG2 l 2 A TTENsls RELAY ...

Page 218: ...M Troubleshooting Vehicles with theft alarm and daytime running light IGNITION SUB FUSIBLE LINKQ SWITCH ACC Y 10A F DEDICATED P FUSE HEADLIGHT LEFT SIDE A 28 1 B 2 03 4 OFF ON I is I tL 82 1 F CATED K 35 AC U0820 NC 3 C 72 ...

Page 219: ...ubleshooting 8 219 IGNI SWIT 2 tJ L fGHT i t5LY T IGHT IGNITION SWITCI IG2 I I 2 cb HEAD J B lOA 3 C 52 pzi5izq C 72 12 s kc J f 3 p I I 2 t i I c T8f Ns s RELAY c 14 IN i c DAYTIME y F NG 2 RELAY1 2 e J 7 L J 11 c 19 m m ...

Page 220: ...cator light l This indicator illuminates during use of the high beam of the headlights and when the passing signal high beam is activated thus indicating that the headlights high beam is illuminated TROUBLESHOOTING HINTS 1 Headlights don t come on 1 But the tail lights do illuminate 0 Check the headlight relay 0 Check the multi purpose fuse 2 The tail lights also don t illuminate 0 Check the light...

Page 221: ...ulti purpose fuse lighting switch diode fog light switch fog light relay dimmer switch daytime running light relay I and ground causing the fog light relay contacts to close NOTE indicates vehicles with daytime running light 0 Once the fog light relay contacts have closed current flows through the dedicated fuse fog light relay contacts fog lights and ground causing the fog lights to go on TROUBLE...

Page 222: ...oubleshooting CIRCUIT DIAGRAM Vehicles without daytime running light J B II RHEOSTAT D 01 IGHI WKFFIBLE SUB F LINKl 4 cc _y4 C 52 Y ci r I 1 lk DIODE L c 13 OFF DN OFF N 4 c 2 C 45 m16 J B X35 AC U0822 NC 2 I A 07X IL ONJ OFF ...

Page 223: ...LIGHTING SYSTEM Troubleshooting Vehicles with daytime running light TAIL RELA RHEOSTAT D 01 GHT IBLE KX35 AC U0223 NC ...

Page 224: ...8 224 LIGHTING SYSTEM Troubleshooting IGNITION SWITCHtACC I L I Y f5 C 72 12 I FE DAYTIME RUNNING MB 1 C 38X 1 EE l 34 I 4YFW L2 C 06 m ...

Page 225: ...ting 8 228 POP UP MECHANISM CIRCUIT DIAGRAM TA JEJ r c I J B r 3 LINK LIGHT Y C 48 cl Ei 10A RELAY c 45 4 C 52 A 04X 0 2 8 C 06 SUB FUSIE r t POP UP MOTOR RIGHT I 1 SIDE A 49 18 Iii C 72 13 C 45 16 1 I 254 I 9 I p 5 8 C 51 4 J B ...

Page 226: ...through the pop up motor to ground The pop up motor begins operating to retract the headlight Once the pop up motor has revolved up to its DOWN limit the switch inside the motor switches its contact from the DOWN side to the UP side and the motor stops maintaining the headlight in its retracted position Functions of the Pop up Switch 0 When the pop up switch is set at ON current flows through mult...

Page 227: ...d ON when the lighting switch is set to the TAIL or HEAD position 0 As a result electricity flows via dedicated fuse No to each light and each light illuminates TROUBLESHOOTING HINTS 1 All lights do not illuminate I The headlights also do not illuminate l Check sub fusible link No 0 2 The headlights illuminate 0 Check the tail light relay 0 Check dedicated fuse No 0 NOTE Refer to P 8 220 for infor...

Page 228: ...HEl 42 CIRCUIT DIAGRAM ON IGl SUB r IGN LIGHT RELAY 9wI J B B I 10A I 16 C 50 FOOT LIGHT E OOT kF IGHi I c 31 c 15 DOME z i YT NON TURB TURBO M T I E 44 _ I TIMER CIRCUIT f TJEE GLOVE f tihP RTMENT D 12 DOME LIGHT RELAY 2 1 E 38 1 E 23 iti D 1 f bR z f RTMENT LIGHT LEFT SIDE RIGHT SIDE SWITCH Y Remarks DOOR SWITCH 1 Xl NON TURBO TURBO M T I 1 2 2 TURBO A T ...

Page 229: ... ignition key illumination light 0 When either driver or co driver door is opened the foot lights and ignition key illumination light come on 0 When all doors are closed the dome light relay is activated causing the foot lights and ignition key illumination light to decrease its intensity of light gradually and to go out in about 6 seconds Remarks l If the ignition switch is in the ON position the...

Page 230: ...P LIGHT LIGHT RIGHT SIDE LEFT SIDE E 25 E 26 B I NOSIHDD J i N A T IGNITION SWITCH IG1 Z INHIBITOR SWITCH B 25 9 i 2 I 1 1 2 m m 2 m K up RIGHT 61DE E 25 69 OPERATION l When with the ignition switch at the ON position the shift lever or the selector lever is moved to the R position the backup light switch MIT is switched ON or the inhibitor switch A T is switched to the R position and the backup l...

Page 231: ...tinn TURN SIGNAL LIGHT AND HAZARD LIGHT CIRCUIT CIRCUIT DIAGRAM RELAY BATTERY T r J B J F UI __ _ 3 LJ I 7c E 7 c I ILL D 10 HAZARD SWITCH TURN SIGNAL AND HAZARD FLASHER UNIT C 32 HEOSTAT D 01 1iTrg COLUMN SWITCH KX35 AC UOQIO NC ...

Page 232: ... AND HAZARD FLASHER UNIT f y IGNAL HAZARD SWITCH RHEOSTAT i F 3_ _ D 05 x 0 3 r i 0 z 3 fgliN ql 5 c 50 i c 45 p2lzaq f 56 D 06 FRONT TURN SIGNAL I SIDE A 33 I I 4 J B C 48 REAR f0 NATION LEFT SIDE E 32 IEim 1 K IGNAL RIGHT SIDE A 41 I I I s c 53 pfimy 1 E 19 I I 3 ...

Page 233: ...ult is an overall increase of the resistance for the entire light circuitry resulting is a decrease of the voltage at the Rl part within the flasher unit l As a result of this being detected the lower limit potential set by COM3 is increased with the result that the time required for charging of the capacitor becomes shorter l As a result the ON and OFF cycles of Trl also become shorter and thus t...

Page 234: ... STOP LIGHT CIRCUIT SUB FUSIBLE LINK J B WITH d WITHOUT AUTO CRUISE CONTROL I AUTO CRUISE CONTROL STOP LIGHT SWITCH c 03 I c3 4 E 70 VJ I REAR M NATION z d LEFT IUC l L f m Remark Xindicates vehicles with rear spoiler KS AC UO9lQ NC ...

Page 235: ...ehicle other than driver or substituted weight of approximately 70 kg 150 Ibs placed in driver s position 10 Thoroughly clean headlight lenses COMPENSATING THE AIMERS C 4466 FOR FLOOR SLOPE The floor level offset dial must coincide with the floor slope for accurate aiming Calibration fixtures are included with the aimers 1 Attach one calibration fixture to each aimer Fixtures will easily snap into...

Page 236: ...ews remove headlight trim rings 2 Snap proper adaptor into position on each aimer making full JY contact with aimer mounting flange 3 Position aimers on headlights by pushing piston handle forward engaging rubber suction cup Immediately pull back piston handle until it locks in place NOTE Steel inserts are molded into position on the adaptor to insure accuracy These inserts must be in contact with...

Page 237: ...feet in front of the vehicle The shaded area as shown in the illustration indicates high intensity zone 2 Adjust low beam of headlights to match the low beam pattern of the right and left headfights LUMINOUS INTENSITY MEASUREMENT Measure the luminous intensity of headlights with a photometer in accordance with the instruction manual prepared by the manufacturer of the photometer and make sure that...

Page 238: ...en light bulb with a bare hand dirty glove etc 2 If the glass surface is dirty be sure to clean it with alcohol paint thinner etc and install it after drying it thoroughly L 4 Be sure to attach the cap NOTE Be sure to install the cap securely because if it is not an insecure installation could cause such problems as clouding of the lens or intrusion of moisture to inside the light unit 5 Install t...

Page 239: ...Headlight 5 Headlight hood 4 6 Headlight hood protector 7 Spring 8 Mounting ring 9 Housing IO Connector between link assembly and hinge 11 Front splash shield extension 12 Window washer tank 4 13 Power steering oil reservoir and air conditioner liquid pipe clamp air conditioner equipped models NOTE 14 Boot 11 Reverse the remova procedures to reinstall 1 4 15 Pop up motor and bracket assembly 2 Ref...

Page 240: ...ng the line assembly from the hinge hold the hinge by hand 13 REMOVAL OF POWER STEERING OIL RESERVOIR MOUNTING BOLTS AND AIR CONDITIONER LIQUID PlPE CLAMP Vehicles with air conditioner Remove bolts which mount the power steering oil reservoir and air conditioner liquid pipe clamp NOTE Don t remove the return hose and pressure hose of the power steering oil reservoir Moreover don t incline the oil ...

Page 241: ... the hinge by tightening the hinge mounting bolts in the sequence illustrated 3 After attaching the link assembly to the hinge loosely tighten bolt A Then mount the pop up motor and bracket assembly by tightening the bolts in the sequence illustrated FRONT TURN SIGNAL LIGHT AND FRONT COMBINATION LIGHT NOBIIAC REMOVAL AND INSTALLATION 4 End rubber NOTF Removal steps l 1 Front garnish W 2 Front turn...

Page 242: ...nsert the bosses of the front combination light into the clip areas of the front fender Then mount the front combination light with the mounting screws 2 INSTALLATION OF FRONT TURN SIGNAL LIGHT Insert the bosses of the front turn signal light into the clip area of the combination light and the mounting hole on the body side Then mount the front turn signal light with the mounting screws Removal a ...

Page 243: ...ning the nuts in the sequence illustrated 4 6 HIGH MOUNTED STOP LIGHT REMOVAL AND INSTALLATION Vehicles without rear air spoiler Removal steps 1 Clip 2 High mounted stop light cover 3 High mounted stop light lens and bracket 4 Gasket I 16Ao616 i Vehicles with rear air spoiler Removal steps I High mounted stop light unit 2 Liftgate trim 3 Wiring harness connector 4 Socket NOTE 1 Reverse the removal...

Page 244: ...inal 4 grounded Power is supplied l 3 terminals l 3 terminals Continuity No continuity Power is not supplied 2 4 terminals Continuity PASSING CONTROL RELAY 1 Remove the cowl side trim left side Refer to GROUP 23 Trims 2 House the headlights 3 Remove the subfusible link No 4 Refer to P 8 9 s 4 Remove the boot on the rear area of the pop up motor and turn the manual knob of the pop up motor approx 1...

Page 245: ...rminals to which battery voltage is applied DOME LIGHT RELAY 1 Remove the quarter trim left side Refer to GROUP 23 Trims 2 Remove the dome light relay 3 Connect the battery and the test light to the dome light relay as shown in the figure 4 Check that the test light comes on when connected as shown by the solid line Then check that the test light dims out for approx 6 seconds when the 4th terminal...

Page 246: ... not supplied l 3 terminals Continuity 1 3 terminals No continuity 2 4 terminals Continuity POP UP SWITCH FOG LIGHT SWITCH AND RHEOSTAT REMOVAL AND INSTALLATION I NOBINAI 1 Removal steps 1 Cover A 2 Cluster panel A 3 Switch holder 4 Pop up switch 5 Fog light switch 6 Rheostat NOTE Reverse the removal procedures to reinstall MA1052 INSPECTION POP UP SWITCH Operate the switch to check for continuity...

Page 247: ...NOTE O O indicates that there is continuity between the terminals RHEOSTAT 1 Connect the battery and a test bulb 4OW as shown in the figure 2 The function of the rheostat is normal if the intensity of illumination changes smoothly without flashing or flickering when the rheostat is operated N081aAG l8AO000 16A0794 SERVICE POINTS OF REMOVAL 1 REMOVAL OF CLUSTER PANEL 6 Refer to GROUP 23 Instrument ...

Page 248: ...ers and washer switch Rated load Wiper switch A LO HI INT Washer switch A Intermittent v o l u m e mA Intermittent wiper switch Operation mode Intermittent interval set Auto cruise control switch Rated load A SET RESUME Voltage drop V Horn switch Rated load A Pop up switch Rated load A Specifications 0 22 kO 05 0 2 or less 6 6kO 5 0 2 or less 10 7kO 8 9 8kO 7 20 5 1 5 0 2 or less 4 0 22f O O5 Max ...

Page 249: ... 10 Column switch 4 8 16A0760 NOTE 1 Reverse the removal procedures to reinstall 2 l Refer to Service Points of Removal SERVICE POINTS OF REMOVAL 1 REMOVAL OF HORN PAD P STEERING WHEEL Refer to GROUP 1 g steering Wheel and Shaft 1 Remove the knee protector and the lower column cover 2 Disconnect the column switch connector and check the continuity between the terminals for each switch ...

Page 250: ...ht 0 0 0 0 NOTE O O indicates that there is continuity between the terminals DIMMER PASSING SWITCH Operate the switch and check the continuity between the terminals Dimmer switch Passing switch NOTE 1 O O indicates that there is continuity between the terminals 2 Pl represents the passing operation when the dimmer switch I S in the Low position and P2 represents the operation when it is in the Hig...

Page 251: ...tor type Pump type Power consumption A Time of continuous use sec With washer fluid Empty operation Nozzle jet pressure kPa psi Tank capacity lit qts Rear window washer motor and pump Motor type Pump type Power consumption A Time of continuous use sec With washer fluid Empty operation Nozzle jet pressure kPa psi Tank capacity lit qts 1 Specifications Ferrite magnet type Third brush system Dynamic ...

Page 252: ...ted in column switch Intermittent interval min max sec Variable interval intermittent wiper Approx 3 12 Delay time in washer moving sec 0 4 0 9 Rear Intermittent interval sec 822 SERVICE SPECIFICATIONS NOBKC TORQUE SPECIFICATIONS Items Windshield wiper arm locking nut Windshield wiper pivot shaft installing nuts Windshield wiper installing bolt Rear wiper arm locking nut Rear wiper motor bracket i...

Page 253: ...TING NOIKHBJ iZ WINDSHIELD WIPER AND WASHER NKIJIT DIAGRAM I III 1 IMN SW 1 TPH IGNITION SWITCH ACCJ c 54 1134 m 5873 15A __ m w INTERMITTENT WIPER RELAY I OFF ON VARIABLE INTERMITTENT ml i EBCONTROL I I WIPER SWITCH A A X35 AC U1307 NC WIPER MOTOR A 09 ...

Page 254: ...p position Washer wiper operation l When the washer switch is turned ON the intermittent wiper relay contacts close causing wipers to cycle two to three times TROUBLESHOOTING HINTS 1 Wipers do not operate 1 Washer is not operative either l Check multi purpose fuse No l Check ground 2 Low speed or high speed wiper operation only is inoperative l Check wiper switch 3 Wipers do not stop l Check wiper...

Page 255: ...ooting REAR WIPER AND WASHER CIRCUIT DIAGRAM HT IGNITION SWITCHtACC TAILLIGI 3 I L 8 7 c 53 c 45 REAR WASHER SWITCH ILL 4 DY5 6 I 7 m 2 i u E 17 f mq J B i m c I L RELAY I 1 REAR WIPER ITI SHER D 06 RHEOSTAT D 01 p7Tzy q KX35 AC U1308 NC ...

Page 256: ...ch to the stop positions 4 Intermittent wiper operation is inoperative lntdrmittent wiper operation i Check terminal voltage of the rear intermittent 0 When the rear wiper switch is placed in the INT wiper relay energized position with the ignition switch in ACC or ON Refer to P 8 260 for information concerning position the rear intermittent wiper relay is the installation position of the intermit...

Page 257: ...e removal procedures to reinstall 21 Refer to Service Points of Removal 3 4 Refer to 6ervice Points of Installation 8 I d732 SERVICE POINTS OF REMOVAL 6 REMOVAL OF WIPER MOTOR Loosen the wiper motor assembly mounting bolts and then remove the wiper motor assembly Disconnect the linkage and the motor assembly and then remove the linkage Caution Because the installation angle of the crank arm and th...

Page 258: ...e illustration and inspect motor operation at HIGH speed Operation of Wiper Motor at STOP Position 1 Run the wiper motor at LOW speed disconnect the battery and stop the motor 2 Reconnect the battery as shown in the illustration and confirm that after the motor starts turning at LOW speed it stops at the automatic stop position WIPER SWITCH 1 Remove the knee protector and column cover R e f e r t ...

Page 259: ... wiper arm to the pivot shaft of the wiper linkage so that the stop position of the wipe blid is scitih ihat thd dimension at the ends of the wiper blades and at the end of the front deck garnish is the dimension A indicated in the figure Standard value dimension A 25 mm 1 0 in NQBKKAH steps 1 Washer nozzle 2 Washer tube 3 Front splash shield extension 4 Washer tank 5 Washer motor 16A0854 NOTE I R...

Page 260: ...e that the washer motor runs and water injected NOOKKAI 16AO643 Removal steps 1 Cover l a 2 Wiper blade l a 3 Wiper arm l 4 Liftgate trim 5 Rear wiper grommet Vehicles with rear air spoiler 6 Rear wiper motor assembly l a 7 Grommet 8 Intermittent wiper relay NOTE 1 Reverse the removal procedures to reinstall 2 l Refer to Service Points of Removal 3 l Refer to Service Points of Installation SERVICE...

Page 261: ...on and confirm that after the motor starts turning it stops at the automatic stop position INTERMllTENT WIPER RELAY FOR REAR WIPER 1 Remove the quarter trim Refer to GROUP 23 Trims 2 Keeping the intermittent wiper relay connected to the connector of the wiring harness operate the wiper and check the voltage at terminal 2 When the rear wiper stops ov When the rear wiper activates 12V SERVICE POHUTS...

Page 262: ... Washer vehicle nozzle Joint assembly zlof Washer tank side joint Lift i I gate INSPECTION WASHER MOTOR 1 With the washer motor installed to the washer tank fill the washer tank with water 2 Connect battery and cables to terminals respectively to see that the washer motor runs and water is injected SERVICE POINTS OF INSTALLATION 4 INSTALLATION OF JOINT ASSEMBLY 3 NOZZLE ASSEMBLY 1 Attach the joint...

Page 263: ...SHER SWITCH NOWDAD REMOVAL AND INSTALLATION Refer to P 8 247 I INSPECTION Operate the switch to check for continuity between terminals 1 16A0792 lEPOl73 Wiper switch INT 0 0 Illumination Washer switch Washer light NOTE O O indicates that there is continuity between the terminals ...

Page 264: ...age V Power consumption A Sound level dB low sound high sound Fundamental frequency Hz low sound high sound Specifications Flat type 11 5 15 3 0 100 l 12 100 l 12 370 415 TROUBbESHOOTlNG NOBLHAE CIRCUIT DIAGRAM Vehicles without theft alarm system IGNITION SWITCH AC0 LEFT SIDE HORN SWITCH Vehicles with theft alarm system 31CE ...

Page 265: ... Check the multi purpose fuse NOTE 1 For vehicles equipped with the theft alarm system refer to P 8 300 2 For theft alarm horn relay location refer to P 8 266 HORN REMOVAL AND INSTALLATION NOBUAK Removal steps 4 1 Front garnish l a 2 Front turn signal light 3 Horn Low sound 4 Horn High sound 5 Front bumper 6 Fog light bracket e l 7 Horn protector 2 16AO626 7 NOTE I 1 Reverse the removal procedures...

Page 266: ...installation bolt and then remove the horn protector SERVICE POINTS OF INSTALLATION 7 INSTALLATION OF HORN PROTECTOR I Install the horn protector 2 Tighten the horn protector installation bolt until its head twists off 2 INSTALLATION OF FRONT TURN SIGNAL LIGHT Refer to P 8 241 RELAY INSPECTION THEFT ALARM HORN RELAY 1 Take out the theft alarm horn relay from relay block 2 Connect battery to termin...

Page 267: ...LIGHTER SPECIFICATIONS GENERAL SPECIFICATIONS NOEME items Specifications Max input W 120 T Reset time second Within 18 OC F 180 250 k356 482 Thermal fuse fusion temperature TROUBLESHOOTING CIRCUIT DIAGRAM D 14 ASHTRAY ILLUMlNATlON LIGHT d r RHEOSTAT D 01 m KWJ AC Ul408 NC ...

Page 268: ...plug and check for a worn edge on the element spot connection and for shreds of tobacco or other material on the element 0 Using an ohmmeter check the continuity of the element CAUTIONS FOR USE OF THE CIGARETTE LIGHT ER SOCKET AS AUXILIARY POWER SOURCE 1 When using a plug in type of accessory do not use anything with a load of more than 12ow 2 It is recommended that only the lighter be inserted in...

Page 269: ...AUDIO SYSTEM Specifications Q I AUDIO SYSTEM _ _ sr i i SPECIFICATIONS TORQUE SPECIFICATIONS Items Nm ftlbs Whip antenna mast 5 6 3 6 4 3 ...

Page 270: ...f i _ I I 1 1 RADIO OR RADIO WITH TAPE PLAYER I t L ________________________________ F2 m 2i ggb RHEOSTAT D 01 a I Xx36 AC U1407 NC NOSNHAO 4 c u OPERATION 0 When the radio power switch is turned on with l Battery voltage is always supplied for use of the the ignition switch at ACC or ON current memory and other functions in the radio flows through fuse No 4 radio and ground causing the radio to o...

Page 271: ...R I LEFT SIDE LEFT SIDE RIGHT SIDE RIGHT SIDE LEFT SIDE RIGHT SIDE k DOOR SPEAKER FRONT SPEAKER DOOR SPEAKER REAR SPEAKER Remark The c o n n e c t o r i n d i c a t e d by t h e 1 s y m b o l i s aPPlicable t o v e h i c l e s with ABS _ _ ...

Page 272: ... is noise but no reception for both AM and FM 4 No sound from AM or no sound from FM 5 Insufficient sensitivity 6 Distortion on AM or on both AM and FM 7 Distortion on FM only 8 Too few automatic select stations 9 Insufficient memory preset stations are erased 1 Cassette tape will not be accepted 2 No sound 3 No sound from one speaker 4 Sound quality is poor or sound is weak 5 Cassette tape will n...

Page 273: ...rease high tones to reduce noise 3 Extend antenna fully 3 Name and frequency of stations affected by noise No I Inspect the vehicle s noise suppressor No OK I 4 If due to vehicle noise It may not be possible to prevent noise if the signal is weak 4 If due to external noise In almost all cases prevention on the receiver side is impossible Weak signals especially are susceptible to interference I If...

Page 274: ...buildings the area of good reception is approx 20 25 km 1 Z 16 miles for stereo reception and 30 40 km 19 25 miles for monaural reception 2 The signal becomes weak when an area of shadow from the transmitting antenna places where there are obstructions such as mountains or buildings between the antenna and the car FM Broadcast Good Reception Areas and noise will appear This is called first fading ...

Page 275: ...ring the day may high pitched sound This sound is generated not experience interference in a general worsening of only by sound signals but by electrical waves as reception conditions The weaker station is more well Does the noise occur even when the lights are turned off I No Is the antenna plug properly connected to the radio I Correctly connect the antenna strong signal without fullv extending ...

Page 276: ...tlons such as the following present when noise was received i l Lightning was flashing A motorcycle was passing 0 A vehicle passed close by but It appeared to be a vehicle generating a particularly large amount of noise Yes Passed close by some other source of electrical noise Continue to check for static whe Noise prevention on the radio side is difficult detected check for the conditions listed ...

Page 277: ...body of the where the problem is not on the body part of front hood bumpers eliminated by a single response the vehicle exhaust pipe and to one area are common due to muffler suspension several body parts being etc imperfectly grounded Caution 1 Connecting a high tension cable to the noise filter may destroy the noise fitter and should never be done 2 Check that there is no external noise Since fa...

Page 278: ...8 278 AUDIO SYSTEM Troubleshooting 2 OL DOHC Engine NOISE SUPPRESSOR LOCATION NOISE SUPPRESSOR LOCATION Engine compartment Engine compartment 1 8L Engine 1 8L Engine 1 16A0913 ...

Page 279: ... prevent vibration tires etc occurs because of separation from the l ground causing a buzzing noise Since no mea sures can be taken on the radio side steps should be taken to discharge the static electricity of the vehicle body Is the radro correctly grounded No Is the mountrng screw tightened securely Tighten the screw securely Yes Is the antenna correctly grounded If noise appears when the anten...

Page 280: ...adio chassrs correctly grounded Is the mounting screw tightened securely IYes Is the antenna correctly grounded If notse appears when the antenna is moved this means the qround is not securely connected No Tighten the screw securely No b If rust is present of the antenna ground screw clean and trghten the ground securely Yes Repair or replace radio About multipath noise and fading noise Because th...

Page 281: ...er I B l 1 No sound Is the key switch of the vehicle in the correct position ACC or ON Perform the correct operation Is the radio switched ON IYes No Perform the correct operation I Is the volume control adjusted properly Perform the correct operation I Yes With electronic volume control press a few seconds in the up direction to check Is there sound when a cassette tape is inserted No Yes Repair ...

Page 282: ...e l proper connection of relay connec tors Repair or replace speaker 9P connector 2P WA0665 Crackle crackle Tester Q range xl WA0666 Conductance check method 1 1 Remove 9P and 5P connectors from radio 2 Insert test probe into connector terminal Concerning speaker connector refer to P 8 270 Check result Determination Normal Malfunction Malfunction Resistance 4 Near 0 Test needle 9 doesn t move Cond...

Page 283: ...ble malfunction B 4 1 No sound from AM or no sound from FM Refer to B 3 I B 5 1 Insufficient sensitivity I Is the check being conducted under special electrical field conditions No Example in an underground garage or inside a building Yes Is proper performance obtained when the is the antenna fully extended Yes Extend the antenna fully I No Is the problem limited to the reception of a specific rad...

Page 284: ...na input Constant No 4 Are the speaker cords in contact with the cone paper Yes Remove cords away from cone paper 1No Remove the speakers and check for torn cone paper or foreign objects I Yes Repair or replace speakers INo 4 Check for deformation with speaker installed Yes ri Install speaker securely No 1 Repair or replace radio 1 1 B 7 1 Distortion on FM only I Does the distortion persist when t...

Page 285: ...equipment Ensure proper connection Does the equipment work properly if the I 1 No Antenna or feeder cable malfunction _ 1 B 9 1 Insufficient memory preset stations are erased I Are any of the fuses rn the vehtcle blown No Remove the connector on the rear of the radio and check for a blown fuse Yes Is the connector on the rear of the radio properly connected Ensure proper connection 1 Yes Is connec...

Page 286: ...e is tightly wound Also tape of C l 20 or greater length often get caught in the mechanism and should not be used 1 Repair or replace cassette player 1 1 C Z 1 No sound even after a tape has been inserted I Check the position of the ignition switch ensuring that it is at ACC or ON Try again after correcting Yes 4 Is the unit power switch ON I No Try again after correcting I Is the volume switch in...

Page 287: ...2 connector I 1 C 4 1 Sound quality is poor or sound is weak I Does the player play properly when another tape is inserted Yes CJK I l Ensure that the tape label is not loose that the tape No itself is not deformed and that the tape is tightly wound l Tapes of C l 20 or greater length often get caught in the mechanism and should not be used Does the player play properly when the tape player head i...

Page 288: ...matic search button depress properly No Button improperly operated I I Yes Does the player play OK if the tapex2 is changed Tape used is bad N I l When the time between songs on a tape is less than three seconds or when there is a three second period in the middle of a song in which the volume level is extremely low the automatic search function may not work properly 2 Ensure that the tape label i...

Page 289: ...led to the vehicle Ensure cassette player installation I Yes1 Repair or replace cassette player I 1 e 9 1 Tape aets cauaht in mechanism When the tape is caught in the mechanism the case may not eject When this occurs do not try to force the tape out as this may damage the tape player mechanism Take the cassette to a service dealer for repair Does the player play OK if the taper2 is changed Tape us...

Page 290: ... Is the recorded face of the CD dirty l Does dew exit on the recorded face of the CD Yes Does it operate properly if CD is properly inserted or if CD is reolaced with Yes If the CD is already loaded doesn t the shutter open to allow insertion when another CD is inserted l z If the key switch is not at ACC or ON the CD stops at depth of 15 mm below the panel surface even when it is inserted and it ...

Page 291: ...protection circuit sometimes operates to display WAIT No No The combined radio cassette must operate properly 1 D 3 CD sound skips 1 Sound sometimes skips during parking Is CD face scratched or dirty B Clean Repair or replace CD player Replace CD 2 Sound sometimes skips during driving Stop vehicle and check it Check it by using a proper CD which is free of scratch dirt or other abnormality Does so...

Page 292: ...ON Yes Securely connect the The player may be damaged Therefore D 6 No sound from one speaker I Is CD player securely connected to the combined radio set Yes b Securely connect them 4 Does it play properly if another CD player is combined No Yes Repair or replace CD player I Repair or replace the combined radio set I ...

Page 293: ...r Radio and tape player with CD player 3 Radio bracket a 4 Amplifier NOTE 1 Reverse the removal procedures to reinstall 2 l Refer to Service Points of Removal SERVICE POINTS OF REMOVAL 1 REMOVAL OF RADIO PANEL Use a plastic trim tool to pry the lower part of the radio panel and remove it from the floor console 4 REMOVAL OF AMPLIFIER Remove the side cover of the console box and remove the amplifier...

Page 294: ...er NOTE Reverse the removal procedures to reinstall 16A0917 Door speaker REMOVAL AND INSTALLATION Removal steps l 1 Door trim 2 Door speaker 3 Speaker cover 1 NOTE 1 Reverse the removal procedures to reinstall 2 Refer to Service Points of Removal NOBNUAD SERVICE POINTS OF REMOVAL 1 REMOVAL OF DOOR TRIM Refer to GROUP 23 Trims ...

Page 295: ...INTS OF REMOVAL 1 REMOVAL OF QUARTER TRIM Refer to GROUP 23 Trims ANTENNA ASSEMBLY REMOVAL AND INSTALLATION 2 NO5NPAJ 5 6 Nm 3 6 4 3 ft lbs Removal steps 1 Luggage compartment side trim 2 Ring nut 3 Antenna mast 4 Feeder wire connection 5 Antenna base NOTE 1 Reverse the removal procedures to reinstall 2 e Refer to Service Points of Removal WA1215 SERVICE POINTS OF REMOVAL 1 REMOVAL OF LUGGAGE COMP...

Page 296: ...t Seat Rear I Seat and Floor Console Refer to GROUP 23 Seat ant Floor Console 1 0 Removal of the Quarter Trim ant Luggage Compartment Side Trim Refer to GROUP 23 Trims Post instsllstion Operation 0 Installation of the Front Seat Rear Seat and Floor Console Refer to GROUP 23 Seat and Floor Console 1 Reverse the removal procedures to reinstall 0 Installation of the Quarter Trim and Luggage Compartme...

Page 297: ...indicating that the defogger is in operation 0 The defogger timer keeps the defogger relay remaining energized for 11 minutes after the defogger switch has been turned ON If the defogger switch is pushed a second time during this 11 min period timer is cancelled and the defogger is turned off TROUBLESHOOTING HINTS 1 Defogger is inoperative I Indicator does not come on either 0 Check multi purpose ...

Page 298: ... is indicated at A there is a break in the positive terminals from A Detect where the voltage changes suddenly 12V with the same method described THE PRINTED HEATER LINES REPAIR REQUIRED MATERIALS l Thinner l Lead free gasoline l Tape 0 Fine brush l Conductive paint I 1 Clean disconnected area with lead free gasoline Tape along both sides of heater element 2 Mix conductive paint thoroughly Thin th...

Page 299: ...lied l 2 terminals No continuity 3 4 terminals Continuity NOBPMA DEFOGGER TIMER INSPECTION 1 Remove the knee protector Refer to P 8 249 2 Remove the defogger timer from indoor relay box 3 Connect the battery and the test light to the timer as shown in the figure 4 Check to be sure that the test light illuminates for approximately eleven seconds when battery voltage is applied to terminal 3 for a f...

Page 300: ...ter to the diagnosis connector 2 Check to be sure that voltage should be output with the ignition key OFF door switch ON door opening and the following switch ON 0 Key reminder switch 0 Hood switch l Door switch l Door lock actuator switch 0 Door and liftgate key cylinder switch 0 Liftgate switch r Tester output Voltmeter Rectangular wave g j qis output If there is no output of a voltage pattern a...

Page 301: ... Trouble symptom Cause Check method There is no alarm when as an Damaged or disconnected If input dhecks P 8 300 alarm test a door is opened wiring of door switch all indicate a malfunction without using the key doors input circuit check by using check The arming and disarming are chart P 8 305 normal and the alarm is Malfunction of the door activated when the liftgate or switch hood is opened Mal...

Page 302: ...d The system is not deactivated when during an alarm test in which the alarm is intentionally activated the door or liftgate is unlocked by using the key The system also cannot be disarmed Damaged or disconnected Check by using check Repair the harness wiring of horn relay chart P 8 310 Replace the horn power supply circuit or Replace the sub fusible horn activation circuit link Malfunction of the...

Page 303: ...ground 11 ground At all times Continuity NOTE Vehicles for Canada 16I1199 2 KEY REMINDER SWITCH INPUT CIRCUIT Description of operation SUB FUSIBLE LINK The key reminder switch is switched OFF and HIGH level signals are sent to the ECU when the key is inserted into the ignition key cylinder when the key is removed the key reminder switch is switched ON and LOW level signals are sent to the ECU ECU ...

Page 304: ...nals are sent to the ECU ECU terminal voltage Connection condition of the ECU connector ECU terminal No Signal Condition Terminal voltage 0 Open ov Hood switch Hood Closed 5V Measurement is not possible by using a voltmeter but is possible by using an oscilloscope Checking the hood switch circuit Disconnect the connector of the ECU and check at the wiring harness side ECU Connected terminal to mea...

Page 305: ... ECU terminal voltage Connection condition of the ECU ECU terminal No Signal I Condition Te ezinnl 0 Driver door switch Driver door Open OV Closed 5V Passenger door switch Passen Open OV w door Closed 5V Measurement is not possible by using a voltmeter but is possible by using an oscilloscope Checking the door switch circuit Disconnect the connector of the ECUnnd check at the wiring harness side 1...

Page 306: ...h driver door Door lock actuator switch Pa per Condition Terminal voltage Door lock LtE 5V actuator switch Unlock ON o v Lock Door lock OFF 5V actuator switch unlk o v Measurement is not possible by using a voltmeter but is possible by using an oscilloscope Checking the door lock switch circuit Disconnect the connector of the ECU and check at the wiring harness side ermrnal to measured Measurement...

Page 307: ...nal voltage Door key Not 5v 0 Door key cylinder unlock cylinder rotate switch iDrrey Rotate o v Door key 69 Door key Not 5v cylinder unlock cylinder rotate switch my y Rotate o v Liftgatea lock Lock 0 5V Liftgate Unlock o v Checking the door key cylinder and liftgate unlock switch circuit Checking individual part Door key cylinder unlock switch Refer to GROUP 23 Door Handle and Latch Liftgate unlo...

Page 308: ... the ECU ECU terminal voltage Connection condition of the ECU connector Measurement is not possible by using a voltmeter but is possible by using an oscilloscope Checking the liftgate switch circuit Disconnect the connector of the ECU and Check at the wiring harness side ECU Connected terminal to measured Measurement co on Check conditions Standard No pan Liftgate Closed No 0 Resistance ground Lif...

Page 309: ...ai he or disconnected D 06 connector terminal voltage GB Ground ECU terminal voltage System voltage IiSystem voltage or short circuit ov Damaged or disconnected wiring of iURlTY light bpd ce the ov Harness damaged Repair the or disconnected harness Harness damaged F rairai he or disconnected or short circuit BATTERY I I J B lE loA THEFT ECU HORN 16A1207 Description of operation Power voltage is al...

Page 310: ...l voltage 3 Ground ov Malfunction of the theft alarm horn relay i4 f1 1 25 G HORN LEFT SIDE A 29 I A ECU 10 ml Horn terminal voltage I Ground System voltage ov Harness damaged or disconnected Horn terminal voltage 1 Ground Horn sounds OV Horn WI Malfunction of the horn Batten voltage Damaged or disconnected wiring of ground circuit 1 1 HEADLIGHT POWER SUPPLY CIRCUIT Description of operation Power ...

Page 311: ...t relay to activate the headlight Checking the headlight activation circuit Disconnect the connector of the ECU then short circuit terminal No 9 R line and activate the headlight relay I Judgement 2 Headlight ov terminal voltage 3 Ground 3 Headlight Dimmer The terminal switch head voltage light Low Hi isn t turned 1 Ground System OV on voltage P Ground OV l Elz 1 Cause Malfunction of the headlight...

Page 312: ...ay SWITCH I I Judgement TCheck object Normal Mal functior Headlight relay terminal voltage 1 Ground System voltage Headlight terminal voltage 3 Ground System voltage ov Headlight terminal voltage 1 Ground Dimmer switch Low Hi System OV voltage The head light isn t turned c I 2 Ground OV System voltage Continuity between dimmer SW connector No 2 and DRL relay 1 connector OQ 1 Steo Remedy Cause Malf...

Page 313: ... to be supplied to the starter magnet switch Checking the starter relay activation circuit Disconnect the connector of the ECU depress fully the clutch Pedal and activate the starter relay Step Check object B Cause Remedy 1 Starter relay Malfunction of the Check the terminal voltage 3 Ground starter relay 2 1 Starter motor terminal I Ground Starter motor connector B 28 Separation 3 Continuity Of l...

Page 314: ...witch Checking the theft alarm starter relay activation circuit Discon nect the connector of the ECU and set the inhibitor switch to the N or P range step Judgement 1 Check object Cause Remedy 1 Theft alarm starter relay terminal System OV Malfunction of the Check the voltage theft alarm starter theft alarm voltage starter 3 Ground relay relay 2 Starter motor terminal System OV 1 Ground voltage Ha...

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