Mitsubishi MOTORS CARISMA 1996, Service Bulletin

Page: 82 / 232

3. TRANSMISSION
DISASSEMBLY AND REASSEMBLY <F5MR1, F5MR2>
Disassembly steps
!
! !
! Z "
" "
"
0 1. Back-up lamp switch
"
" "
" C !
! !
! !
! !
! V "
" "
"
14. Synchronizer sleeve
0 2. Drain plug
"
" "
" D !
! !
! !
! !
! V "
" "
"
15. Synchronizer spring
0 3. Gasket
"
" "
" D !
! !
! !
! !
! V "
" "
"
16. Synchronizer hub
0 4. Filler plug
"
" "
" D !
! !
! !
! !
! T "
" "
"
17. Synchronizer ring
0 5. Gasket
"
" "
" D !
! !
! !
! !
! T "
" "
"
18. 5th speed gear
"
" "
" A !
! !
! !
! !
! Y "
" "
"
0 6. Bolt
"
" "
" D !
! !
! !
! !
! T "
" "
"
19. Bearing sleeve
"
" "
" A !
! !
! !
! !
! Y "
" "
"
0 7. Rear cover
"
" "
" D !
! !
! !
! !
! T "
" "
"
20. Retaining ring
"
" "
" A !
! !
! !
! !
! Y "
" "
"
0 8. O-ring
"
" "
" E !
! !
! !
! !
! U "
" "
"
21. 5th gear wheel
"
" "
" B !
! !
! !
! !
! W "
" "
"
0 9. Bolt
"
" "
" F !
! !
! !
! !
! S "
" "
"
22. Locating pin
"
" "
" B !
! !
! !
! !
! W "
" "
"
10. Shim
"
" "
" G !
! !
! !
! !
! R "
" "
"
23. Cover plate
"
" "
" B !
! !
! !
! !
! W "
" "
"
11. Lock nut
"
" "
" G !
! !
! !
! !
! R "
" "
"
24. Poppet spring
"
" "
" C !
! !
! !
! !
! X "
" "
"
12. Spring pin
"
" "
" G !
! !
! !
! !
! R "
" "
"
25. Poppet ball
"
" "
" C !
! !
! !
! !
! V "
" "
"
13. 5th speed shift fork
MANUAL TRANSMISSION (E-W) - Transmission
22A-3-1
xxx
43434
<Incorrect>
Lubricate all internal
parts with gear oil
during reassembly.
<Correct>
22 Nm
<Incorrect>
4
   
2.25 Nm
<Correct>
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