Mitsubishi Electric Melsec A Series User Manual Download Page 73

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Model

Rated Input Voltage

(14)

AX82 12/24

VDC

X01

X03

X05

X07

X09

X0B

X0D

X0F

X11

X13

X15

X17

X19

X1B

X1D

X02

X04

X06

X08

X0A

X0C

X0E

X10

X12

X14

X16

X18

X1A

X1C

X1E

Vacant

X1F

COM

Vacant

X00

−

+ −

* The figure above indicates

(the first half 35 points).

The connections for

(the latter half 32 points) are the same

as for

(regard X00 to X1F as X20 to X3F).

, and

are connected internally.

Summary of Contents for Melsec A Series

Page 1: ...MELSEC A Series Programmable Controllers User s Manual Hardware AnN AnA AnUCPU MITSUBISHI ELECTRIC MITSUBISHI ELECTRIC 01 08 2003 IB NA 66542 Version E INDUSTRIAL AUTOMATION ...

Page 2: ...t carried out properly Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user DESIGN PRECAUTIONS DANGER Install a safety circuit external to the PLC that keeps the enti...

Page 3: ... or transistor So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble When overcurrent which exceeds the rating or caused by short circuited load flows in the output module for a long time it may cause smoke or fire To prevent this configure an external safety circuit such as fuse Build a circuit that turns on the external power supply when th...

Page 4: ...evice and PLC CPU When configuring a system do not leave any slots vacant on the base Should there be any vacant slots always use a blank cover A1SG60 or dummy module A1SG62 When the extension base A1S52B A1S55B or A1S58B is used attach the dustproof cover supplied with the product to the module installed in slot 0 If the cover is not attached the module s internal parts may be dispersed when a sh...

Page 5: ...ghtening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module When installing extension cables be sure that the connectors of base unit are installed correctly After installation check them for looseness Poor connections could cause an input or output failure Correctly connect the memory cassette installatio...

Page 6: ...amage Do not connect multiple power supply modules in parallel Doing so could cause overheating fire or damage to the power supply module External connections shall be crimped or pressure welded with the specified tools or correctly soldered Imperfect connections could result in short circuit fires or erroneous operation Tighten the terminal screws with the specified torque If the terminal screws ...

Page 7: ...ndling of battery can cause overheating or cracks which could result in injury and fires Switch all phases of the external power supply off when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock Undertightening of terminal screws can cause a short circuit or malfunction Overtightening of screws can cause damages to the screws and...

Page 8: ...ff before mounting or removing the module If you do not switch off the external power supply it will cause failure or malfunction of the module Do not drop or give an impact to the battery installed in the module Otherwise the battery will be broken possibly causing internal leakage of electrolyte Do not use but dispose of the battery if it has fallen or an impact is given to it Always make sure t...

Page 9: ...e version G Addition Chapter 5 Partial corrections SAFETY PRECAUTIONS 1 1 2 1 1 2 1 2 2 1 3 Chapter 3 4 1 3 4 2 4 3 1 4 3 2 4 3 3 4 5 2 Chapter 6 Aug 2003 IB NA 66542 E Addition Chapter 7 Partial corrections SAFETY PRECAUTIONS Section 6 1 Japanese Manual Version IB NA 68438 H This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mi...

Page 10: ...cifications and handling for the memory cassette power supply module and base unit z z z z A2A A3ACPU User s Manual IB 66544 This manual describes the performance functions handling etc of the A2ACPU S1 and A3ACPU and the specifications and handling of the memory cassette power supply module and base unit z z z z A2U S1 A3U A4UCPU User s Manual IB 66436 This manual describes the performance functi...

Page 11: ...257 This manual describes sequence program instructions used to control the AD57 S1 AD58 CRT LCD controllers with the A2ACPU S1 A3ACPU A2UCPU S1 A3UCPU and A4UCPU z z z z AnACPU AnUCPU Programming Manual PID Control Instructions IB 66258 This manual describes sequence program instructions used to execute PID control with the A2ACPU S1 A3ACPU A2UCPU S1 A3UCPU and A4UCPU z z z z Building Block I O M...

Page 12: ...nstallation 21 3 2 6 Grounding 21 3 2 7 External wiring 21 4 LOADING AND INSTALLATION 22 4 1 Installing Modules 22 4 1 1 Precautions for handling of modules 22 4 1 2 Installation environment 22 4 1 3 Precautions relating to the installation of the base unit 23 4 2 The view of a Fail safe Circuit 26 4 3 Power Supply Connection 30 4 3 1 Performance Specification for Power Supply Modules 30 4 3 2 Par...

Page 13: ... 5 3 2 Input output combined module connections 81 6 ERROR CODES 84 6 1 Error Code List for AnNCPU 84 6 2 Error Code List for AnACPU 94 6 3 Error Code List for AnUCPU 112 7 TRANSPORTATION PRECAUTIONS 134 7 1 Controlled Models 134 7 2 Transport Guidelines 134 ...

Page 14: ...on location Control panel Over voltage category 1 II max Pollution level 2 2 max 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level f...

Page 15: ...ned use of relay symbol type logic symbolic language and MELSAP II SFC 1 Sequence instructions 26 Basic instructions 131 132 Instruction types Application instruction 103 107 110 Processing speed Sequence instruction µ sec step Direct mode 1 0 to 2 3 Refresh mode 1 0 I O points 256 points X Y0 to FF 512 points X Y0 to 1FF 1024 points X Y0 to 3FF 2048 points X Y0 to 7FF Watch dog timer WDT msec 10 ...

Page 16: ... 1 8 to 1 0s TYP 0 2s d at 25 C 8 5 to 0 7s TYP 4 0s d at 55 C Latch power failure compensation range Defaults to L1000 to 2047 Latch range can be set for L B T C D and W relays X0 to FF X0 to 1FF X0 to 3FF X0 to 7FF Remote RUN Pause contact One RUN contact and one PAUSE contact can be set It is not possible Allowable momentary power failure time 20 msec Depends on used power supply module 5 VDC i...

Page 17: ...anguage and MELSAP II SFC Processing speed Sequence instruction A2A S1 0 2 to 0 4 µs STEP A3A 0 15 to 0 3 µs STEP Sequence instruction 25 types Basic application instruction 233 types 235 types Instruction Dedicated instruction 200 types Constant scan program start at specified intervals Can be set between 10 msec and 190 msec in 10 msec increments Set in special register D9020 Memory capacity Max...

Page 18: ...ameter setting M L and S relays 0 to 8191 can be set in latch relay as L0 to L8191 defaults to L1000 to L2047 Set range in parameters Remote RUN PAUSE contact RUN PAUSE contact point can be set by the parameter settings for A2A A2A S1 and A3 within the following range A2A X0 to X1FF A2A S1 X0 to X3FF and A3A X0 to X7FF Operation mode at the time of error I O special function module error Stop Oper...

Page 19: ...3 1 0 A2ACPUR21 1 4 A2ACPU S1 0 4 A2ACPUP21 S1 S4 1 0 A2ACPUR21 S1 1 4 A3ACPU 0 6 A3ACPUP21 S3 1 0 A3ACPUR21 1 6 Differs according to memory cassette Weight kg A2ACPU 0 7 A2ACPUP21 S3 0 9 A2ACPUR21 0 9 A2ACPU S1 0 7 A2ACPUP21 S1 S4 0 9 A2ACPUR21 S1 0 9 A3ACPU 0 7 A3ACPUP21 S3 0 9 A3ACPUR21 1 0 External dimensions mm in 250 H 79 5 W 121 D 9 84 3 13 4 76 ...

Page 20: ...tion 25 Basic application instruction 233 235 Inst ru ction types Dedicated instruction 204 Constant scan program start at specified intervals Can be set between 10 msec and 190 msec in 10 msec increments Set in special register D9020 Memory capacity Capacity of installed memory cassette Max 448 kbytes Capacity of installed memory cassette Max 1024 kbytes Main sequence program Max 14k steps Max 30...

Page 21: ... failure Latch power failure compensation range Defaults to L1000 to L2047 Latch range can be set for L B T C D and W relays Set range in parameters Remote RUN PAUSE contact One RUN contact and one PAUSE contact can be set within the range from X0 to X1FFF Set in parameters Step RUN Can execute or stop sequence program operation Interrupt processing Interrupt program can be run in response to a si...

Page 22: ...icable in the EMC directive Failure to comply with these instructions could lead to impaired EMC performance of the equipment and as such Mitsubishi Electric Corporation can accept no liability for such actions 3 1 1 EMC standards When the PLC is installed following the directions given in this manual its EMC performance is compliant to the following standards and levels as required by the EMC dir...

Page 23: ...ation 1kHz 1 QP Quasi peak value Mean Average value 2 The PLC is an open type device device installed to another device and must be installed in a conductive control box The tests for the corresponding items were performed while the PLC was installed to inside the control box 3 1 2 Installation inside the control cabinet Since the PLC is an open type device device incorporated into another device ...

Page 24: ...est and shortest wire possible The wire length must be 30cm 11 18in or shorter The LG and FG terminals function is to pass the noise generated in the PC system to the ground so an impedance that is as low as possible must be ensured As the wires are used to relieve the noise the wire itself carries a large noise content and thus short wiring means that the wire is prevented from acting as an anten...

Page 25: ...on module provide a noise immunity level of equivalent to that stated in IEC801 4 2 k V when a shielded cable is used If a shielded cable is not used or if the shield earthing treatment is not suitable even when used See Section 9 1 2 4 the noise immunity level is less than 2 kV Note prEN50082 2 specifies the noise resistance level based on the signal wire application Signals involved in process c...

Page 26: ... Paint mask Clamp fitting a Peal the cable insulation off and expose the shield section b Sandwich the exposed shield section with the and earth to the control cabinet over a wide area Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impedance will increase and the shield will be ineffective Shielded ...

Page 27: ... B2 B5 always mount a ferrite core in addition to items 1 and 2 above Use of the TDK ZCAT3035 ferrite core is recommended 4 Positioning Modules a When wiring with a 2m 6 6ft or less cable Ground the shield section of the external wiring cable with the cable clamp Ground the shield at the closest location to the AD75 external wiring connector Wire the external wiring cable to the drive unit and ext...

Page 28: ... Ferrite core External wiring cable 2m to 10m 6 56 ft to 32 81 ft Cable clamp c Ferrite core and cable clamp types and required quantities 1 Cable clamp Type AD75CK Mitsubishi Electric 2 Ferrite core Type ZCAT3035 1330 TDK ferrite core 3 Required quantity Required Qty Cable lenght Prepared part 1 axis 2 axis 2 axis Within 2m 6 6ft AD75CK 1 1 1 AD75CK 1 1 1 2m 6 6ft to 10m 32 8ft ZCAT3035 133 0 1 2...

Page 29: ...ting of a ferrite core is not necessary except for some particular models described in Section 9 1 3 2 3 However if further attenution of noise is necessary mounting of a ferrite core on cables which radiate noise is recommended When a ferrite core is mounted mount the ferrite core just before the point where the cable goes outside of the cabinet The ferrite will not be effective if the mounting p...

Page 30: ...3 11 Manufacturer SCHAFFNER SCHAFFNER TDK Rated current 3A 6A 3A Rated voltage 250V The precautions required when installing a noise filter are described below 1 Do not bundle the wires on the input side and output side of the noise filter When bundled the output side noise will be induced into the input side wires from which the noise was filtered Filter Induction Output side device side Input si...

Page 31: ...lied for MELSEC A The standard applied for MELSEC A is EN61010 1 safety of devices used in measurement rooms control rooms or laboratories For the modules which operate with the rated voltage of 50VAC 75VDC or above we have developed new models that conform to the above standard For the modules which operate with the rated voltage under 50VAC 75VDC the conventional models can be used because they ...

Page 32: ...r supply The insulation specification of the power module was designed assuming installation category II Be sure to use the installation category II power supply to the PC The installation category indicates the durability level against surge voltage generated by lighening strike Category I has the lowest durability category IV has the highest durability Category III Category II Category I Categor...

Page 33: ...of features lower the insulation withstand voltage resulting in insulation destruction The insulation in our PLC is designed to cope with the pollution level 2 so use in an environment with pollustion level 2 or below Pollution level 1 An environment where the air is dry and conductive dust does not exist Pollution level 2 An environment where conductive dust does not usually exist but occasional ...

Page 34: ...ed Be sure to ground the protective grounding for the safety reasons Protective grounding Maintains the safety of the PC and improves the noise resistance Functional grounding Improves the noise resistance 3 2 7 External wiring 1 24VDC external power supply For special modules that require a 24 V DC I O module or external power supply use a model whose 24 V DC circuit is intensively insulated from...

Page 35: ... it 4 Tighten the module mounting unnecessary in normal operating condition and terminal block screws as indicated below Screw Tightening Torque Nx x x xcm Module mounting screws M4 screw optional 78 to 118 Terminal block screws 98 to 137 5 To install a module push it firmly into the base unit so that the latch engages properly To remove a module press the latch to disengage it from the base unit ...

Page 36: ...the base unit The following precautions must be observed when installing a PC to an operation panel or other bases considering fully the operability maintainability and resistance to the environment 1 Unit mounting position To ensure proper ventilation and make module replacement easy provide a clearance of 80mm 3 15in or more between the top of the unit and any surrounding structure or equipment ...

Page 37: ...on of the optical fiber cable or coaxial cable taking the minimum bending radius of the cable into consideration Conduit 50mm 1 97 in or less Main base unit Extension base unit 80mm 3 15 in or more 2 1 3 Serial installation Represents the ceiling of panel wiring conduit or component 80mm 3 15 in or more 1 These dimensions vary depending on the length of the extension cable as follows AC06B cable 4...

Page 38: ... mounting the base unit in proximity to vibration sources such as large magnetic contactors and no fuse circuit breakers mount these on a separate panel or at a distance 6 In order to avoid the effects of radiated noise and heat provide the clearances indicated below between the PC and devices that generate noise or heat contactors and relays Required clearance in front of 100mm or more 3 94inch R...

Page 39: ...For example if the power to the PC is turned ON after turning ON the external power supply used for the process control with the DC output module the DC output module may make an erroneous output for an instant There is a possibility of abnormal operation if the external power supply is abnormal or a programmable controller fault occurs To prevent the abnormal operation of the whole system machine...

Page 40: ...uipment and over voltage protection equipment x The PC CPUs self diagnostic functions such as the watchdog timer error detect problems In addition all output will be turned on when there are problems that the PC CPU cannot detect such as in the I O controller Build a fail safe circuit exterior to the PC that will make sure the equipment operates safely at such times See Section 4 2 of this user s ...

Page 41: ... MC1 N0 M10 XM RA2 Ym Yn Output unit MC1 MC2 MC1 MC2 L RA1 MC MC MC RA1 Program Start switch MC Stop switch Input unit Output unit Ym Yn MC MC L RA1 MC2 MC1 MC1 MC2 RA1 MC RA2 Output module Voltage relay recommended Output unit Stop switch At emergency stops At stops on reaching a limit Input unit XM The procedures used to switch on the power supply are indicated below AC system 1 Switch the power...

Page 42: ...ents build a fail safe circuit outside the PC The following gives an example of a fail safe circuit Internal program M9032 T1 ON delay timer 1 sec T2 OFF delay timer 1 sec L L MC T2 T1 24 VDC Y00 Y01 Y0F 24V 0V Y00 Y00 External load 0 5 sec 0 5 sec CPU module Output unit 1 MC 1 Since Y00 alternates between ON and OFF at 0 5 second intervals use a contactless output module in the above example this...

Page 43: ...urrent 20 A within 8 ms 100 A within 1 ms 20 A within 8 ms 5 VDC 8 A 5 A 8 A 2 A 8 A Rated output current 24 VDC 0 8 A 1 5 A 1 2 A 5 VDC 8 8 A or higher 5 5 A or higher 8 5 A or higher 2 2 A or higher 8 5 A or higher 1 Overcurrent protection 24 VDC 1 2 A or higher 2 3 A or higher 1 7 A or higher 5 VDC 5 5 to 6 5 V 5 5 to 6 5 V 5 5 to 6 5 V 5 5 to 6 5 V 5 5 to 6 5 V 2 Overvoltage protection 24 VDC ...

Page 44: ...S3A V1 25 4 V1 25 YS 4A V2 S4 V2 YS4A Applicable tightening torque N x cm 118 69 118 External dimensions mm inch 250 H 55 W 121 D 9 8 2 1 4 7 250 H 37 5 W 121 D 9 8 1 5 4 7 250 H 55 W 121 D 9 8 2 1 4 7 Weight kg 0 98 0 94 0 8 0 94 0 75 0 8 Allowable momentary power interruption time 3 Less than 20ms Less than 1ms Less than 20ms Less than 20ms at 100 VDC REMARK The A66P module has the number of occ...

Page 45: ...A or higher 5 5 A or higher Overcurrent protection 1 24 VDC 1 2 A or higher 5 VDC 5 5 to 6 5 V Overvoltage protection 2 24 VDC Efficiency 65 or higher Withstanding voltage 2830 VAC Noise durability Noise voltage IEC801 4 2kV 1500 V p p Insulation resistance 10 M or higher measured with a 500 VDC insulation resistance tester Power indicator Power LED display Terminal screw size M4 0 7 6 Applicable ...

Page 46: ...tion device shuts off the 5 VDC ladder and stops the system if an excessive voltage in the range 5 5 to 6 5V is applied to this ladder When this device is activated the power supply module LED is switched off If this happens switch the input power OFF then back ON to restart the system If the system is not booted and the LED remains off the power supply module must be changed 3 Allowable momentary...

Page 47: ...Cover for protection of terminal block Remove during wiring Re install after wiring Module fixing screw mounting hole Allows the module to be secured with a screw in addition to the module fixing hook For M4 screw Terminal details Power input terminals Power input terminals to which AC power of 100 VAC or 200 VAC Applied voltage select terminals Terminals for selecting applied voltage Use 100 VAC ...

Page 48: ...o be secured with a screw in addition to the module fixing hook For M4 screw Terminal details Power input terminals Power input terminals to which AC power of 100 VAC or 200 VAC Applied voltage select terminals Terminals for selecting applied voltage Use 100 VAC or 200 VAC as described below When 100 VAC is input connect together the SHORT AC100V terminals with the jumper provided When 200 VAC is ...

Page 49: ...Terminal block For details see below Located under the terminal cover Terminal cover Cover for protection of terminal block Remove during wiring Re install after wiring Module fixing screw mounting hole Allows the module to be secured with a screw in addition to the module fixing hook For M4 screw Terminal details Power input terminals Power input terminals for A63P 24 VDC A67P 100 VDC The power f...

Page 50: ... Power input terminals to which AC power of 100 VAC or 200 VAC Applied voltage select terminals Terminals for selecting applied voltage Use 100 VAC or 200 VAC as described below When 100 VAC is input connect together the SHORT AC100V terminals with the jumper provided When 200 VAC is input connect together the SHORT AC200V terminals with the jumper provided LG terminal Grounding of power filter Ha...

Page 51: ...it with the terminal screw Fit the jumper in the direction shown in the figure at right The figure at right shows an example when the supply line voltage is 100 VAC POINT If the setting differs from the supply line voltage the following occurs do not mis set Supply Line Voltage 100VAC 200VAC Setting to 100VAC jumper fitted as indicated at 2 The power supply module is damaged The CPU is not damaged...

Page 52: ...ange only to each of the corresponding modules and equipment 2 Do not supply 24VDC power from more than one power supply modules in parallel to one I O module If they are connected in parallel the power supply modules may fail If the 24VDC output capacity is insufficient for one power supply module supply 24VDC from the external 24VDC power supply as shown below I O module 24 VDC 24 VDC Power supp...

Page 53: ...he wires if possible 5 As a measure against surges caused by lightning insert a lightning surge absorber as shown below AC E1 E2 Lightning surge absorber PC I O device POINTS 1 Provide separate grounding for the lightning surge absorber E1 and the PC E2 2 Select a lightning surge absorber whose maximum allowable circuit voltage is higher than the circuit voltage at the maximum power supply voltage...

Page 54: ...U Extension base unit A58B I O I O 24 VDC OUTPUT 24 GDC FG LG SHORT 200 VAC SHORT 100 VAC 100 200 VAC SHORT 100 VAC 100 200 VAC SHORT 200 VAC LG FG Extension base A68B A61P I O FG 100 110 VAC Fuse AC DC 24 VDC 24 VDC Connect to the 24 VDC terminals of an I O module that requires 24 VDC internally 5 VDC line 5 VDC line 100 110 VAC Grounding line Ground ...

Page 55: ...t be grounded If they are not grounded the operations will be easily influenced by noise Be aware not to touch the LG terminal since it has potential of half the input voltage 4 4 Precaution when Connecting the Uninterruptive Power Supply UPS Be sure of the following items when connecting the ACPU system to the uninterruptive power supply abbreviated as UPS hereafter Use a UPS which employs the co...

Page 56: ...the names of each part of the CPU 4 5 1 Part identification of AnNCPU AnACPU and AnUCPU 5 1 2 3 4 5 6 7 8 9 10 11 A B C D E F 5 8 6 7 9 12 11 13 8 14 7 9 12 11 A1NCPU Detail of A1NCPU terminals A2NCPU S1 A2ACPU S1 A2UCPU S1 A3NCPU A3ACPU A3U A4UCPU ...

Page 57: ...ltage switching terminal It is possible to use either a 100VAC or 200VAC power supply When 100VAC is used short circuit the SHORT 100VAC terminals with the shorting strip supplied When 200VAC is used short circuit the SHORT 200VAC terminals C LG terminal Used to ground power filter Has potential half the input voltage D FG terminal The grounding terminal connected to the shielding pattern on the p...

Page 58: ...ng executed OFF When the key switch is turned to STOP PAUSE or STEP RUN and the sequence program is not being executed Flashing When an error has been detected by the self diagnosis function operation will continue if the error detected has been specified in the parameter settings When the key switch is set to the LATCH CLEAR position the LED flashes rapidly for about two seconds 6 ERROR LED ON In...

Page 59: ...itch Setting Input X Output Y D9014 OFF ON Factory setting Direct mode Direct mode 0 OFF ON Refresh mode Direct mode 1 OFF ON Refresh mode Refresh mode 3 POINTS 1 Perform switch setting while the power is switched OFF 2 After the switches have been set the CPU checks the status of the switches at power on or at reset Note that if the direct mode is set for input and the refresh mode for output the...

Page 60: ...Fitted with a cover when not in use 12 Memory cassette loading connector Used to connect the memory cassette to the CPU 13 LED Display Capable of displaying up to 16 alphanumeric characters Displays self diagnosis error comments and the F number comments of annunciators in accordance with OUT F and SET F 14 LED display reset switch Used to clear the LED display and display the next display data if...

Page 61: ...nNCPUP21 R21 and AnACPUP21 R21 that relate to the data link function For the names of other parts such as the RUN STOP key switch refer to Section 4 5 1 18 19 18 19 16 16 15 17 15 17 A1NCPUP21 S3 A1NCPUR21 A2NCPU S1 P21 S4 A3NCPUP21 S3 A2ACPU S1 P21 S4 A3ACPUP21 S3 A2NCPU S1 R21 A3NCPUR21 A2ACPU S1 R21 A3ACPUR21 ...

Page 62: ...iving line or goes OFF when the reverse loop is used for it UNDER Comes ON when a send data error occurs CPU R W Comes ON during communications with the PC CPU F LOOP Comes ON when a forward loop receive data error occurs Not used always OFF Not used always OFF R LOOP Comes ON when a reverse loop receive data error occurs 10 1 20 2 40 Indicate the figures at the ten s digit of the station numbers ...

Page 63: ...system 4 Reverse loop test mode Used to perform a line check on the optical fiber cables or coaxial cables in the reverse loop for loopback when an error occurs throughout the entire data link system 5 Station to sta tion test mode master station 6 Station to sta tion test mode slave station Used to check the line between two stations The line is checked with the station with the smaller station n...

Page 64: ...les Connect the cables as illustrated below Front OUT R RD IN F RD OUT F SD IN R SD OUT R RD IN F RD OUT F SD IN R SD OUT R RD IN F RD OUT F SD IN R SD OUT R RD Receive loop reverse IN R SD Reverse loop send OUT F SD Forward loop send IN F RD Forward loop receive R SD F RD F SD R RD IN OUT Master station Equipment No 1 Equipment No 2 IN R SD To be connected to the OUT R RD connector of the previou...

Page 65: ... AX20 16 points 100 AX21 AX21EU AC input 32 points 200VAC 10mA 160VAC or higher 70VAC or lower 60 AX40 16 points 100 AX41 AX41 S1 32 points 4 10mA 60 AX42 1 DC input sink type 64 points 12 24 VDC 3 7mA 9 5VDC or higher 6VDC or lower 60 3 AX50 DC input sink type AX50 S1 DC input sink source type 48VDC 4mA 34VDC or higher 10VDC or lower AX60 DC input sink type AX60 S1 DC input sink source type 16 po...

Page 66: ...6 points common 0 055A 16 points 15msec or less 25msec or less 38 terminal block connector 32 points common 0 11A 32 points 20 terminal block connector 0 055A 16 points 38 terminal block connector 8 points common 0 11A 32 points 40 pin connector 2 32 points common 0 12A 64 point 10msec or less 10msec or less 10msec or less 20msec or less 20 terminal block connector 8 points common 0 055A 16 points...

Page 67: ...higher 6VDC or lower AX81 S1 DC input sink source type 12 24 VDC 2 5 5mA 5 6VDC or higher 2 4VDC or lower AX81 S2 48 60 VDC 3 4mA 31VDC or higher 10VDC or lower AX81 S3 DC input source type 32 points 24VDC 4 10mA 9 5VDC or higher 6VDC or lower 60 At normal input 21VDC or higher 6VDC or lower When disconnection detected AX81B DC input sink source type 32 points 24VDC 7mA 1VDC or higher 6VDC or lowe...

Page 68: ...or less 37 pin D subconnector 2 0 12A 64 points 25msec or less 20msec or less 20msec or less 10msec or less 10msec or less 38 terminal block connector 32 points common 0 11A 32 points The following specifications apply to all modules Isolation method Photocoupler Input indication LEDs 1 The ON OFF status of the first or latter half is indicated by the LEDs in accordance with the setting of the sel...

Page 69: ...7 20 19 22 21 24 23 26 25 28 27 30 29 32 31 34 33 36 35 38 37 COM X0D X1F 9 and 18 are connected internally 9 and 18 and 27 and 36 are connected internally Model Rated Input Voltage Model Rated Input Voltage AX40 12 24 VDC 4 AX41 12 24 VDC 3 AX50 48 VDC 1 2 3 X01 4 X02 5 X03 6 X04 7 X05 8 X06 9 X07 10 11 X08 12 X09 13 X0A 14 X0B 15 X0C 16 X0D 17 X0E 18 X0F 19 20 Vacant Vacant X00 2 X03 X05 X07 X08...

Page 70: ...ant Vacant COM COM B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 A11 A20 A19 A18 A17 A16 A15 A14 A13 A12 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 Vacant Vacant Vacant Vacant The figure above indicates F the first half 32 points The connections for L the latter half 32 points are the same as for F regard X00 to X1F as X20 to X3F B1 and B2 are connected internally ...

Page 71: ...put Voltage 8 AX60 S1 100 110 125 VDC 9 AX70 5 12 24 VDC 1 2 3 X01 4 X02 5 X03 6 X04 7 X05 8 X06 9 X07 10 COM1 11 X08 12 X09 13 X0A 14 X0B 15 X0C 16 X0D 17 X0E 18 X0F 19 COM2 20 X00 12 24 VDC 5 VDC 12 24 VDC Sensor source Open collector sink TTL 5 VDC LS TTL C MOS buffer sink open collector sink Vacant Vacant 1 2 3 X01 4 X02 5 X03 6 X04 7 X05 8 X06 9 X07 10 COM1 11 X08 12 X09 13 X0A 14 X0B 15 X0C ...

Page 72: ...OS 1 2 3 X01 4 X02 5 X03 6 X04 7 X05 8 X06 9 X07 10 11 X08 12 X09 13 X0A 14 X0B 15 X0C 16 X0D 17 X0E 18 X0F 19 20 Vacant Vacant X00 0V 0V 12 24 VDC 12 24 VDC Model Rated Input Voltage Model Rated Input Voltage AX81 13 AX81B 24 VDC AX81 S1 12 24 VDC AX81 S2 48 60 VDC 12 AX81 S3 12 24 VDC 2 X03 X05 X07 X08 X0A X0C X0E COM X11 X13 X15 X17 X18 X1A X1C X1E Vacant X02 X04 X06 COM X09 X0B X0F X10 X12 X14...

Page 73: ...4 X16 X18 X1A X1C X1E Vacant 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 28 10 29 11 30 12 31 13 32 14 33 15 34 16 35 17 36 18 37 19 X1F COM COM COM Vacant X00 The figure above indicates F the first half 35 points The connections for L the latter half 32 points are the same as for F regard X00 to X1F as X20 to X3F 17 18 and 36 are connected internally ...

Page 74: ...9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 X0D X1F X01 X00 9 and 18 and 27 and 36 are connected internally Model Rated Input Voltage 16 AX31 S1 24 VDC 2 X03 X05 X07 X08 X0A X0C X0E COM X11 X13 X15 X17 X18 X1A X1C X1E Vacant 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 COM 1 X02 X04 X06 COM X09 X0B X0F X10 X12 X14 X16 COM X19 X1B X1D Vacant 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 X...

Page 75: ...t All points independent 16A all points AY11E AY11EEU 16 points 8A AY13 AY13E AY13EEU 32 points 5A AY15EU Contact output 24 points 240VAC 24VAC 2A 8A 10msec or less 12msec or less AY20EU 0 6A 1 9A AY22 16 points 2A 3 3A AY23 Triac output 32 points 100 to 200 VAC 0 6A 2 4A 4 1 05A 1msec or less 0 5Hz 1msec or less AY40 Transistor output sink type 0 1A 0 8A AY40A Transistor output all points indepen...

Page 76: ... points 20 terminal block connector Varistor 8A 0 15A None 38 terminal block connector 8 points common None 8A None 0 29A 0 23A 32 points 38 terminal block connector 4 points common CR absorber 3 2A Display 0 4A 16 points 20 terminal block connector CR absorber varistor 7A 6 Display 10 0 305A 16 points 38 terminal block connector Absorber 3 2A 6 0 59A 32 points 20 terminal block connector 8 points...

Page 77: ...2 24VDC 0 3A 2A AY60 Transistor output sink type 2A 5A AY60E 24VDC 12 48V 2 12 24 VDC 2A 48VDC 0 8A 3A 2msec or less 2msec or less resistive load 12VDC 2A 9 6A AY60EP Transistor output source type 12 24VDC 24VDC 0 8A 3 8A 0 5msec or less 1 5msec or less AY60S Transistor output sink type 16 points 24 48VDC 12V 3 2A 6 4A 1msec or less 3msec or less resistive load AY70 16 points 0 016A 0 128A AY71 32...

Page 78: ...ilt in Zener diode None None 0 5A 64 points 20 terminal block connector 8 points common 2A 6 Display 10 0 065A 0 115A 16 points Varistor None None 0 05A 0 023A 38 terminal block connector 16 points common Transistor Built in Zener diode 1A 8 Display 10 0 1A 0 31A 32 points Varistor 3 2A 9 0 065A 5A 9 Display 0 065A Surge absorbing diode None 0 11A 0 115A Varistor 5A 9 0 003A 0 075A 16 points 20 te...

Page 79: ...ec of less 2msec of less resistive load AY80EP Transistor output source type 16 points 12 24VDC 0 8A 3 84A 0 5msec or less 1 5msec or less AY81 0 5A 4A 2msec of less 2msec of less resistive load 12VDC 0 8A 7 68A AY81EP 32 points 24VDC 0 4A 3 84A 12VDC 0 1A 1 92A 1 AY82EP Transistor output source type 64 points 12 24VDC 24VDC 0 04A 0 758A 0 5msec or less 1 5msec or less ...

Page 80: ...ng of the selector switch on the front panel of the module FH setting First half X00 to X1F LH setting Latter half X20 to X3F 2 When 12 48 VDC is used as the load power supply a separate 24 VDC power supply must be used as an external power supply 3 When 12 VDC is used as the load power supply a separate 24 48 VDC power supply must be used as an external power supply 4 When the module is installed...

Page 81: ... 15 17 19 21 23 25 27 29 31 33 35 37 L L L L L L L L L L L L L L L 24 VDC L 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F Vacant Y00 Y00 Vacant Vacant 0V 100 to 240VAC 24VDC The external load power supply section is as shown below External load power supply External load power supply External load power supply External load power s...

Page 82: ...L L L L L L 24 VDC External load power supply 100 to 240VAC 24VDC The external load power supply section is as shown below External load power supply External load power supply External load power supply Y0E 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 L L L L L L L L L L L 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Y02 Y04 Y06 Y09 Y0B Y0D Y0F Y10 Y12 Y14 Y16 Y03 Y05 Y07 Y08 Y0A Y...

Page 83: ...00 VAC Vacant Vacant Model Rated Input Voltage Model Rated Input Voltage 7 AY23 100 240 VAC AY40 AY40P 8 AY50 12 24 VDC 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 L L L L L L L L L L L L L L 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Y02 Y04 Y06 COM1 Y09 Y0B Y0D Y0F Y10 Y12 Y14 Y16 COM3 Y19 Y1B Y03 Y05 Y07 Y08 Y0A Y0C Y0E COM2 Y11 Y13 Y15 Y17 Y18 Y1A Y1C Y01 Y00 L L Y1D Y1E Y1F ...

Page 84: ... 16 18 20 22 24 26 28 30 32 34 36 38 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F Y00 Y00 1 12 24 VDC 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 L L L L L L L L L L L L L L 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Y02 Y04 Y06 Y08 Y0A Y0C Y0E Y10 Y12 Y14 Y16 Y18 Y1A Y1C Y03 Y05 Y07 Y09 Y0B Y0D Y0F Y11 Y13 Y15 Y17 Y19 Y1B Y1D Y01 L L Y1E Y1F L L L L L L L L L L L L ...

Page 85: ...connections for L the latter half 32 points are the same as for F regard Y00 to Y1F as Y20 to Y3F B1 and B2 and A1 and A2 are connected internally L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 Y00 Y10 Y01 Y11 Y02 Y12 Y03 Y13 Y04 Y14 Y05 Y15...

Page 86: ... VDC 12 48 VDC When load voltage is 12 48 VDC When load voltage is 24 VDC When 12 48 VDC is used as the load power supply a separate 24 VDC power supply must be used as an external power supply Model Rated Input Voltage Model Rated Input Voltage 15 AY60E 24 12 48 VDC 16 AY60EP 12 24 VDC 24 VDC 12 48 VDC 2 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F 3 4 5 6 7 8 9 10 11 12 13 14 15 1...

Page 87: ...0E Y0F 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 Y00 L L L L L L L L 0V 0V 5 12 VDC 5 12 VDC TTL CMOS logic Model Rated Input Voltage Model Rated Input Voltage 19 AY71 5 12 VDC AY80 20 AY80EP 12 24 VDC Vacant 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 Y03 Y05 Y07 Y09 Y0B Y0D Y0F Y11 Y13 Y15 Y17 Y19 Y1B Y1D Y01 Y1F L L L L L L L L Vacant 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 ...

Page 88: ...L L L L L L Vacant Vacant 1 Y00 12 24 VDC 12 24 VDC 0V 0V L L L L L L L L L L L L L L L L Y03 Y05 Y07 Y09 Y0B Y0D Y0F Y11 Y13 Y15 Y17 Y19 Y1B Y1D Y1F L L L L L L L L L L L L L L L L Y02 Y04 Y06 Y08 Y0A Y0C Y0E Y10 Y12 Y14 Y16 Y18 Y1A Y1C Y1E 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 20 Y01 Y00 COM 0V COM COM The figure above indicates F t...

Page 89: ...cant 5 12 VDC 0V 5 12 VDC 0V 5 12 VDC The figure above indicates F the first half 32 points The connections for L the latter half 32 points are the same as for F regard Y00 to Y1F as Y20 to Y3F B1 and B2 and A1 and A2 are connected internally B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 Y00 Y10 Y01 Y11...

Page 90: ...77 MEMO ...

Page 91: ...scan 64 points 1 7VDC or higher 3VDC or lower AH42 DC input sink type 32 points Photocoupler insulation 12 24VDC 3 7mA 9 5VDC or higher 6VDC or lower Max Load Current Input Response Time Model Output Type No of Points Module Rated Load Voltage Per Point Per Common OFF to ON ON to OFF A42XY Dynamic scan 64 points 50mA 16msec or less 16msec or less AH42 Transistor output sink type 32 points 12 24VDC...

Page 92: ...sion Fuse Ratting Error Display Current Internal Current Consumption Number of Occupied I O Points 32 pin connector None 0 18A 0 11A 64 points 1 40 pin connector 2 32 points common Clamp diode None None 0 04A 0 245A 64 points 2 1 The same numbers are allocated to both input and output points The number of occupied I O points is 64 2 The first half 32 points are allocated to input and the latter ha...

Page 93: ...X1F X18 X21 X22 X23 X24 X25 X26 X27 X20 X29 X2A X2B X2C X2D X2E X2F X28 X31 X32 X33 X34 X35 X36 X37 X30 X39 X3A X3B X3C X3D X3E X3F X38 Input terminals Pin No Internal control circuit RR R 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7B 7A 8A 8B XD0 XD1 XD2 XD3 XD4 XD5 XD6 XD7 XSCN0 XSCN1 XSCN2 XSCN3 XSCN4 XSCN5 XSCN6 XSCN7 12 24 VDC 12 24 GDC 12 24 VDC Internal scan at 1 8th duty Internal control circuit ...

Page 94: ...Y18 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y20 Y29 Y2A Y2B Y2C Y2D Y2E Y2F Y28 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y30 Y39 Y3A Y3B Y3C Y3D Y3E Y3F Y38 Output terminals Pin No Internal control circuit R R 1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7B 7A 8A 8B YD0 YD1 YD2 YD3 YD4 YD5 YD6 YD7 YSCN0 YSCN1 YSCN2 YSCN3 YSCN4 YSCN5 YSCN6 YSCN7 12 24 VDC 12 24 GDC 12 24 VDC Internal scan at 1 8th duty 9A 9B 10A 10B 11A 11B 12A 12B...

Page 95: ...1A12 1A11 1A10 1A9 1A8 1A7 1A6 1A5 1A4 1A3 1A2 1A1 Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y38 Y39 Y3A Y3B Y3C Y3D Y3E Y3F Vacant Vacant COM COM Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F Vacant Vacant 12 24 VDC 12 24 VDC 2B20 2B19 2B18 2B17 2B16 2B15 2B14 2B13 2B12 2B11 2B10 2B9 2B8 2B7 2B6 2B5 2B4 2B3 2B2 2B1 2A20 2A19 2A18 2A17 2A16 2A15 2A14 2A13 2A12 2A11 2A10 2A9 2A8 2A7 2A6 2A5...

Page 96: ...y cassette which cannot be decoded has been loaded 2 Since the memory contents have changed for some reason instruction code which cannot be decoded has been included 1 Read the error step by use of a peripheral equipment and correct the program at that step 2 In the case of EP ROM or memory cassette rewrite the contents or replace with an EP ROM or memory cassette which stores correct contents PA...

Page 97: ... the execution of instruction 13 Stop 1 There is no jump destination or multiple destinations specified by the CJ SCJ CALL CALLP or JMP instruction 2 There is a CHG instruction and no setting of subprogram 3 Although there is no CALL instruction the RET instruction exists in the program and has been executed 4 The CJ SCJ CALL CALL P or JMP instruction has been executed with its jump destination lo...

Page 98: ...in a FOR to NEXT loop causing the processing to exit the loop 7 Processing exited subroutine by the JMP instruction before execution of the RET instruction 8 Processing jumped into a step in a FOR to NEXT loop or into a subroutine by the JMP instruction 9 The STOP instruction is given in an interrupt program a subroutine program or in a FOR to NEXT loop Read the error step by use of peripheral equ...

Page 99: ... number of contact points in the CHK instruction circuit block exceeds 150 4 There is no CJ P circuit block before the CHK instruction circuit block 5 The device number of D1 of the CHK D1 D2 instruction is different from that of the contact point before the CJ P instruction 6 Pointer P254 is not given to the head of the CHK instruction circuit block CHK D1 D2 P254 Check the program in the CHK ins...

Page 100: ...r the IRET instruction 3 Check if there is IRET instruction in other than the interrupt program and delete the IRET instruction CASSETTE ERROR Checked at power on An AnN only 16 Stop The memory cassette is not loaded Turn off the power insert the memory cassette and turn on the power again Parameters and or sequence programs are not correctly written to the mounted memory cassette 1 Correctly writ...

Page 101: ...o instantaneous power failure which occurred during scan 1 Calculate and check the scan time of user program and reduce the scan time using the CJ instruction or the like 2 Monitor the content of special register D9005 by use of peripheral equipment When the content is other than 0 line voltage is insufficient When the content is other than 0 the power voltage is unstable SUB CPU ERROR Checked con...

Page 102: ...pheral equipment to monitor the registers and check for the module with 1 and make replacement 2 When the present unit arrangement is OK perform reset with the reset switch A fuse is blown in an output module 1 Check the fuse blown indicator LED of output module and change the fuse of module of which LED is on 2 Among special registers D9100 to D9107 the bit corresponding to the unit of fuse break...

Page 103: ... module and check the defective module consult Mitsubishi representative SP UNIT LAY ERROR 44 Stop 1 Three or more computer link units are loaded with respect to one CPU module A1SCPU24 R2 is also counted as one unit 2 Two or more data link modules are loaded 3 Two or more interrupt units are loaded 4 A special function module is assigned in place of an I O module or vice versa at I O assignment o...

Page 104: ...eripheral devices are different from the link parameter contents for some reason Or link parameters are not written 2 The setting of the total number of slave stations is 0 1 Write parameters again and make check 2 Check setting of station numbers 3 When the error is displayed again it is hardware error Therefore consult Mitsubishi representative OPERATIO N ERROR Checked during execution of instru...

Page 105: ...ue to noise 3 Hardware error of CPU module 1 Because the INT instruction cannot be used in the microcomputer program remove it 2 Take measures against noises 3 Replace the CPU module BATTERY ERROR Checked at power on 70 Contin ue 1 The battery voltage has dropped to below the specified value 2 The lead connector of the battery is not connected 1 Replace battery 2 Connect the lead connector if RAM ...

Page 106: ...ogram of the step 2 Check the ROM if it contains instruction codes which cannot be decoded If it does replace it witha correct ROM 102 Index qualification is specified for a 32 bit constant 103 Device specified by a dedicated instruction is not correct 104 An dedicated instruction has incorrect program structure 105 An dedicated instruction has incorrect command name INSTRCT CODE ERR Checked when ...

Page 107: ...dex qualification is specified at the label number of the pointer P provided to the head of destination of the CJ SCJ CALL CALLP JMP LEDA B FCALL and LEDA B BREAK instructions or at the label number of the interrupt pointer I provided to the head of an interrupt program INSTRCT CODE ERR Checked when STOP RUN or at execution of instruction 10 108 STOP Errors other than 101 to 107 mentioned above Re...

Page 108: ...ad parameters in the CPU memory check the contents make necessary corrections and write them again to the memory 113 Latch range set by parameters or setting of M L or S is incorrect 114 Sum check error 115 Either of settings of the remote RUN PAUSE contact point by parameters operation mode at occurrence of error annunciator indication mode or STOP RUN indication mode is incorrect 116 The MNET MI...

Page 109: ...eters Write the END instruction at the end of the sub program 131 The same device number is used at two or more steps for the pointers P and interrupt pointers I used as labels to be specified at the head of jump destination Eliminate the same pointer numbers provided at the head of jump destination CAN T EXECUTE P Checked at execution of instruction 13 132 STOP Label of the pointer P specified in...

Page 110: ...was not given 2 The NEXT LEDA B BREAK instructions were included in the program and executed though the FOR instruction was not given 3 Nesting level of the CALL CALLP and FOR instructions is 6 levels or deeper and the 6th level was executed 4 There is no RET or NEXT instruction at execution of the CALL or FOR instruction 1 Read the error step using a peripheral device check contents and correct p...

Page 111: ...LEDA B IXEND instructions 1 Read the error step using a peripheral device check contents and correct program of the step 2 Reduce the number of sets of LEDA B IX and LEDA B IXEND instructions to 32 or less 141 Instructions including NOP other than LDX LDIX ANDX and ANIX are included in the CHK instruction circuit block 142 Multiple CHK instructions are given 143 The number of contact points in the...

Page 112: ...on is used in the check pattern circuit CHK FORMAT ERR Checked at STOP PAU SE RUN 14 148 STOP 1 Multiple check pattern circuits of the LEDA CHK LEDA CHKEND instructions are given 2 There are 7 or more check condition circuits in the LEDA CHK LEDA CHKEND instructions 3 The check condition circuits in the LEDA CHK LEDA CHKEND instructions are written without using X and Y contact instructions or com...

Page 113: ...hich corresponds to the module is given in the program Upon occurrence of error the problem pointer I number is stored at D9011 Monitor special register D9011 using a peripheral device and check if the interrupt program that corresponds to the stored data is provided or if two or more interrupt pointers I of the same number are given Make necessary corrections CASSETT E ERROR 16 STOP Memory casset...

Page 114: ...ince this is CPU hardware error consult Mitsubishi representative WDT ERROR Checked at execution of END processing 22 STOP Scan time is longer than the WDT time 1 Scan time of the user s program has been extended due to certain conditions 2 Scan time has been extended due to momentary power failure occurred during scanning 1 Calculate and check the scan time of user program and reduce the scan tim...

Page 115: ... is CPU hardware error consult Mitsubishi representative MAIN CPU DOWN 26 STOP The main CPU is malfunctioning or faulty Since this is CPU hardware error consult Mitsubishi representative UNIT VERIFY ERR Checked continuousl y 31 Stop or Continu e set by parame ter Current I O module information is different from that recognized when the power was turned on 1 The I O module including special functio...

Page 116: ...cial registers D9100 to D9107 using a peripheral device and replace the fuse of the output module of which corresponding data bit is 1 401 Due to the error of the control bus which connects to special function modules the FROM TO instruction cannot be executed CONTROL BUS ERR 40 402 STOP If parameter I O assignment is being executed special function modules are not accessible at initial communicat...

Page 117: ...al function module that caused error is stored at D9011 Since it is hardware error of the special function module to which an access was made consult Mitsubishi representative LINK UNIT ERROR 42 STOP 1 Either data link module is loaded to the master station 2 There are 2 link modules which are set to the master station station 0 1 Remove data link module from the master station 2 Reduce the number...

Page 118: ...odule loaded Reduce the special function modules except the interrupt module which can execute interrupt start to 8 or less 443 There are 2 or more data link modules loaded Reduce the data link modules to 1 or less 444 There are 7 or more modules such as a computer link module loaded to one CPU module Reduce the computer link modules to 6 or less 445 There are 2 or more interrupt modules loaded Re...

Page 119: ... 29 AJ71PT32 S3 in extension mode x 125 SP UNIT LAY ERR 44 447 STOP Total 1344 461 Module specified by the FROM TO instruction is not a special function module Read the error step using a peripheral device and check and correct contents of the FROM TO instruction of the step SP UNIT ERROR Checked at execution of the FROM TO instruction or the dedicated instructions for special function modules 46 ...

Page 120: ... If the same error indication is given again it is hardware failure Consult Mitsubishi representative 501 1 When file registers R are used operation is executed outside of specified ranges of device numbers and block numbers of file registers R 2 File registers are used in the program without setting capacity of file registers 502 Combination of the devices specified by instruction is incorrect 50...

Page 121: ... and check and correct program of the step OPERATI ON ERROR Checked at execution of instruction 50 507 Stop or Continu e set by parame ter 1 When the AD57 S1 or AD58 was executing instructions in divided processing mode other instructions were executed to either of them 2 When an AD57 S1 or AD58 was executing instructions in divided processing mode other instructions were executed in divided mode ...

Page 122: ...DCONT instruction was executed without executing the PIDINIT instruction The PID57 instruction was executed without executing the PIDINIT or PIDCONT instruction 1 Read the error step using a peripheral device and correct the program meeting loaded conditions of remote terminal modules 2 Provide interlock using M9081 communication request registration areas BUSY signal or D9081 number of vacant are...

Page 123: ...Hardware failure MAIN CPU DOWN 60 602 STOP 1 Failure in the power module CPU module main base unit or expansion cable is detected 1 Replace the power module CPU module main base unit or expansion cable BATTERY ERROR Checked at power on 70 Continu e 1 Battery voltage has lowered below specified level 2 Battery lead connector is not connected 1 Replace battery 2 If a RAM memory or power failure comp...

Page 124: ... the error step using a peripheral device and correct the program of the step 2 Check the ROM if it contains instruction codes which cannot be decoded If it does replace it with a correct ROM 102 Index qualification is specified for a 32 bit constant 103 Device specified by a dedicated instruction is not correct 104 An dedicated instruction has incorrect program structure 105 An dedicated instruct...

Page 125: ...ndex qualification is specified at the label number of the pointer P provided to the head of destination of the CJ SCJ CALL CALLP JMP LEDA B FCALL and LEDA B BREAK instructions or at the label number of the interrupt pointer I provided to the head of an interrupt program INSTRCT CODE ERR Checked when STOP RUN or at execution of instruction 10 108 STOP Errors other than 101 to 107 mentioned above R...

Page 126: ... file registers exceeds capacity of the memory cassette 113 Latch range set by parameters or setting of M L or S is incorrect 114 Sum check error 115 Either of settings of the remote RUN PAUSE contact point by parameters operation mode at occurrence of error annunciator indication mode or STOP RUN indication mode is incorrect 116 The MNET MINI automatic refresh setting by parameters is incorrect 1...

Page 127: ... parameters 123 1 When subprogram 2 is set by a parameter there is no END FEND instruction in subprogram 2 2 When subprogram 2 is set by a parameter subprogram 2 has not been written from a peripheral device MISSING END INS Checked at STOP RUN 12 124 STOP 1 When subprogram 3 is set by a parameter there is no END FEND instruction in subprogram 3 2 When subprogram 3 is set by a parameter subprogram ...

Page 128: ...bel of the pointer P specified in the CJ SCJ CALL CALLP JMP LEDA B FCALL or LEDA B BREAK instruction is not provided before the END instruction Read the error step using a peripheral device check contents and insert a jump destination pointer P 133 1 The RET instruction was included in the program and executed though the CALL instruction was not given 2 The NEXT LEDA B BREAK instructions were incl...

Page 129: ...uce the number of nesting levels of the CALL CALLP and FOR instructions to 5 or less 134 The CHG instruction was included in the program and executed though no sub program was provided Read the error step using a peripheral device and delete the CHG instruction circuit block CAN T EXECUTE P Checked at execution of instruction 13 135 STOP 1 LEDA B IX and LEDA B IXEND instructions are not paired 2 T...

Page 130: ...s 150 144 The LEDA CHK instructions are not paired with the LEDA CHKEND instructions or 2 or more pairs of them are given 145 Format of the block shown below which is provided before the CHK instruction circuit block is not as specified CJ P P254 146 Device number of D1 in the CHK D1 D2 instruction is different from that of the contact point before the CJ P instruction CHK FORMAT ERR Checked at ST...

Page 131: ...instructions are given 2 There are 7 or more check condition circuits in the LEDA CHK LEDA CHKEND instructions 3 The check condition circuits in the LEDA CHK LEDA CHKEND instr uctions are written without using X and Y contact instructions or compare instructions 4 The check pattern circuits of the LEDA CHK LEDA CHKEND instr uctions are written with 257 or more steps Check the program of the CHK in...

Page 132: ...hich corresponds to the module is given in the program Upon occurrence of error the problem pointer I number is stored at D9011 Monitor special register D9011 using a peripheral device and check if the interrupt program that corresponds to the stored data is provided or if two or more interrupt pointers I of the same number are given Make necessary corrections CASSETT E ERROR 16 STOP Memory casset...

Page 133: ...at execution of the END instruction 21 215 STOP In the END processing check the hardware in the CPU does not operate correctly Since this is CPU hardware error consult Mitsubishi representative WDT ERROR Checked at execution of END processing 22 STOP Scan time is longer than the WDT time 1 Scan time of the user s program has been extended due to certain conditions 2 Scan time has been extended due...

Page 134: ... is CPU hardware error consult Mitsubishi representative MAIN CPU DOWN 26 STOP The main CPU is malfunctioning or faulty Since this is CPU hardware error consult Mitsubishi representative UNIT VERIFY ERR Checked continuousl y 31 Stop or Continu e set by parame ter Current I O module information is different from that recognized when the power was turned on 1 The I O module including special functio...

Page 135: ...er supply for output load is turned OFF or is not connected 1 Check the FUSE BLOWN indicator LED on the output module and replace the fuse 2 Read detailed error code using a peripheral device and replace the fuse of the output module which corresponds to the data I O head number Or monitor special registers D9100 to D9107 using a peripheral device and replace the fuse of the output module of which...

Page 136: ...d error is stored at D9011 Since it is a hardware error of special function module CPU module or base module replace and check defective module s Consult Mitsubishi representative for defective modules 411 Though an access was made to a special function module at execution of the FROM TO instruction no response is received SP UNIT DOWN 41 412 STOP If parameter I O assignment is being executed no r...

Page 137: ...ule For defective modules consult Mitsubishi representative 441 A special function module is assigned as an I O module or vice versa in the I O assignment using parameters from the peripheral device Execute I O assignment again using parameters from the peripheral device according to the loading status of special function modules 442 There are 9 or more special function modules except the interrup...

Page 138: ...d station modules The number of modules of I O assignment registration number of loaded modules per one CPU module for the special function modules which can use dedicated instructions is larger than the specified limit Total of the number of computers shown below is larger than 1344 Reduce the number of loaded special function modules AD59 5 AD57 S1 AD58 8 AJ71C24 S3 S6 S8 10 AJ71UC24 10 AJ71C21 ...

Page 139: ...ial function modules 46 462 Stop or Continu e set by parame ter 1 Module specified by the dedicated instruction for special function module is not a special function module or not a corresponding special function module 2 A command was issued to a CC Link module with function version under B 3 A CC Link dedicated command was issued to a CC Link module for which the network parameters have not been...

Page 140: ...by the CPU Alternatively no link parameters have been written 2 The total number of slave stations is set at 0 1 Write the parameters again and check 2 Check the station number settings 3 Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representative explaining the nature of the problem LINK PARA ERROR 47 470 Continu e When using MELSECNET 10 1 The content...

Page 141: ...ed range of transfer source devices or transfer destination devices for the inter network transfer parameters spans two or more networks 3 The specified range of transfer source devices or transfer destination devices for the inter network transfer parameters is not used by the network Write the network parameters again and check LINK PARA ERROR 47 472 Continu e When using MELSECNET 10 The content...

Page 142: ...e setting for the total number of stations is 0 LINK PARA ERROR 47 474 Continu e When using MELSECNET 10 1 The contents of the network parameters for the second link unit written from a peripheral device differ from the actual network system 2 The link parameters for the second link unit have not been written 3 The setting for the total number of stations is 0 1 Write the parameters again and chec...

Page 143: ...ers for the fourth link unit written from a peripheral device differ from the actual network system 2 The link parameters for the fourth link unit have not been written 3 The setting for the total number of stations is 0 1 Write the parameters again and check 2 Check the station number settings 3 Persistent error occurrence may indicate a hardware fault Consult your nearest Mitsubishi representati...

Page 144: ...ion of the devices specified by instruction is incorrect 503 Stored data or constant of specified device is not in the usable range 504 Set number of data to be handled is out of the usable range OPERATI ON ERROR Checked at execution of instruction 50 505 Stop or Continu e set by parame ter 1 Station number specified by the LEDA B LRDP LEDA B LWTP LRDP LWTP instructions is not a local station 2 He...

Page 145: ...n AD57 S1 or AD58 was executing instructions in divided processing mode other instructions were executed in divided mode to another AD57 S1 or AD58 Read the error step using a peripheral device and provide interlock with special relay M9066 or modify program structure so that when the AD57 S1 or AD58 is executing instructions in divided processing mode other instructions may not be executed to eit...

Page 146: ...D57 instruction was executed without executing the PIDINIT or PIDCONT instruction 4 The number of CC Link dedicated command executed in one scan exceeded 10 1 Read the error step using a peripheral device and correct the program meeting loaded conditions of remote terminal modules 2 Provide interlock using M9081 communication request registration areas BUSY signal or D9081 number of vacant areas i...

Page 147: ...nnector is not connected 1 Replace battery 2 If a RAM memory or power failure compensation function is used connect the lead connector 7 TRANSPORTATION PRECAUTIONS When transporting lithium batteries make sure to treat them based on the transport regulations 7 1 Controlled Models The battery for AnNCPU AnACPU and AnUCPU is classified as follows Product Name Model Product supply status Classificati...

Page 148: ...alles Barcelona Spain Tel 34 93 565 3131 France Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 South Africa Circuit Breaker Industries LTD Tripswitch Drive Elandsfontein Gauteng South Africa Tel 27 11 928 2000 Hong Kong Ryoden Automation Ltd 10th Floor Manulife Tower 169 Electric Road North Point HongKong Tel 852 2887 8870 Chi...

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