background image

21

BOILER WATER SPECIFICATIONS

GENERAL MAINTENANCE

According to TS EN 12953-10 Boilers

Feeding and Boiler Water Quality standard, boiler water and feeding water specifications should 

be as follows.

With a view to prevent damages that might occur due to rusting in heating installation, heating 

water in drinking water quality should be used, chemical additives and/or aggressive waters in 

terms of corrosion should not be used. Within water content to be filled in boiler and installation, 

there should not be residue, wastes and unwanted solid particles. This sediment and dirt are 

extremely harmful to the circulating pump. If you suspect that water is not clear, make sure to 

install a filter before filling water.

Hardness of water to be used installation and boiler must be between (0-50) French hardness.

Limy water used in the system forms a layer of lime and mud in time on tube plate of boiler. This 

lime and mud layer prevents water circulation and heat transfer, and deforms the boiler.

In this case, your device shall be out of warranty.

Heating boilers must undergo a general maintenance at least once a year. In general maintenance, 
check the following considerations.

•   Monitor operations of boiler fittings (thermostat, thermometer, hydrometer, manometer) all the 

time, do the necessary controls, replace it if necessary. By putting thin mineral oil in thermometer 
hives, healthier heat transfer must be ensured.

•  Check sealing of all connections in the installation. Eliminate any leaks and reinforce seals of 

valves if necessary.

•  Sealing elements of boiler front large cover and front and rear smoke chest should be checked 

continuously, if any leaks exist; clamping elements and bolts should be tightened in balance, 
if leaks are not cut off, seal, cord should be changed or our authorized services must be 
contacted. Bolts and nuts of clamping elements must have lubricated with grease.

•  At the end of heating season, clean your boiler completely as in periodic cleaning.
•  Achieve protection against oxidation by applying transformer oil or thin mineral oil on boiler 

heating surfaces after cleaning.

•  Water in boiler and installation should not be emptied if not required. At the end of season, 

negative influence of corrosive elements on metal surfaces such as oxygen in water should be 
eliminated by adding chemical additive to water in the system.

•  Compare heating indicators with a calibrated thermometer. Check whether safety elements, 

round safety pipes and safety valves work correctly.

Summary of Contents for TLG 100

Page 1: ...Heating Boiler User Guide...

Page 2: ...www facebook com ekinendustriyel www youtube com ekinendustriyel www linkedin com company ekinendustriyel www soundcloud com ekinendustriyel www twitter com ekinendustriyel www spotify com ekin endus...

Page 3: ...stioning of the status quo and our desire to outperform ourselves New Generation Engineering With our engineering approach that focuses on the process not the problem we do not just specialize in a pr...

Page 4: ...te Valves Actuators Check Valves and Strainers Thermoplastic Valves Boilers Steam Generators Solar Collectors Chillers Cooling Towers Gasketed Plate Heat Exchangers Brazed Heat Exchangers Shell Tube H...

Page 5: ...1 Precautions 3 Product General Specifications 7 Shipping And Installation 13 First Run And Considerations Before First Run 20 Boiler Water Specifications 21 General Maintenance 21 Detection And Fixi...

Page 6: ...te of the period for such repairs Device repair duration shall not exceed 20 business days This duration shall start from the date of notification to the service station and in the event of the absenc...

Page 7: ...outside the scope of warranty In case of wrong connection while installing electricity connection of the device any related failures shall be outside the scope of warranty Failure to comply with techn...

Page 8: ...r problems originated from boilers installed in living quarters In installations with closed expansion tank make sure to use automatic safety valve suitable for boiler operating pressure Our company c...

Page 9: ...e explosion of the boiler In this case please check the circulation pump working immediately close burner and wait for cooling in natural way then contact to authorized service To prevent any accident...

Page 10: ...er does not work again related burner authorized service must be called If you feel or smell gas or if there is a gas leak Stay calm Extinguish any burning fires Open doors and windows Close valves of...

Page 11: ...nical support we remind you to prepare the following information for providing better service to you Located on the aluminum sheet label on the device 1 Year of manufacture and serial number of the de...

Page 12: ...1 2 1 2 1 2 1 2 Back Pressure mbar 1 2 1 3 1 5 2 2 2 3 2 5 Standard Operating Pressure bar 4 4 4 4 4 4 Ekin End striyel MG series gas fueled heating boilers are manufactured with three pass Known as...

Page 13: ...1 2 1 2 1 1 1 Back Pressure mbar 2 8 3 3 8 5 2 5 2 5 7 Standard Operating Pressure bar 4 4 4 4 4 4 TLG TECHNICAL SPECIFICATIONS Model TLG 600 TLG 700 TLG 800 TLG 900 TLG 1000 TLG 1250 Capacity kcal h...

Page 14: ...2 5 Back Pressure bar 4 4 4 4 4 TLG TECHNICAL SPECIFICATIONS Model TLG 1500 TLG 1750 TLG 2000 TLG 2500 TLG 3000 TLG 3500 Capacity kcal h 1 500 000 1 750 000 2 000 000 2 500 000 3 000 000 3 500 000 kW...

Page 15: ...se mbar 3 3 3 2 8 2 5 3 Back Pressure bar 4 4 4 4 4 TWG TECHNICAL SPECIFICATIONS Model TWG 450 TWG 500 TWG 600 TWG 700 TWG 800 TWG 1000 Capacity kcal h 450 000 500 000 600 000 700 000 800 000 1 000 00...

Page 16: ...2289 Height L mm 2720 2920 3515 3915 3915 4219 Length L1 mm 2194 2394 2994 3394 3394 3698 Foot record E mm 500 500 500 500 500 500 Chimney Diameter H2 mm 1460 1460 1585 1585 1643 1670 Chimney Height...

Page 17: ...635 2687 Height L mm 5245 5251 5345 5747 6721 Length L1 mm 4724 4730 4826 5226 6200 Foot record E mm 500 500 500 600 600 Chimney Diameter H2 mm 1776 1884 1884 1966 2014 Chimney Height F DN 200 200 200...

Page 18: ...panies From the point of safety of you and your environment never install the device in daily life sections kitchen bathroom hallway etc open spaces and balconies places where explosive and easily fla...

Page 19: ...elbow is required it is crucial to use round and wide angle elbows and not to use more than two elbows Steel chimney connection must be manufactured and assembled in a way to disassemble from boiler...

Page 20: ...PIPING FEEDING WATER OUTLET DISCHARGE VALVE CUT OFF VALVE TEMPERATURE PROBE DISCHARGING PIPE DIRT SEPERATOR AIR RELIEF COCK SAFETY VALVE CIRCULATION PUMP CHECKVALVE THREE WAY VALVE MANOMETER THERMOME...

Page 21: ...ry Fed Operation Time Mod 1 20 35 mA Mod 2 8 10 mA Available Battery Type 5 hours Rechargeable Battery Rechargeable Battery NiMh 9V Battery Charging Method Constant Current and Constant Voltage Batter...

Page 22: ...g down when there is temperature difference between boiler water temperature and adjusted thermostat temperature as much as burner first stage difference temperature the burner is activated at first l...

Page 23: ...ry After adjusting system with stages above adjust thermostat temperature with up arrow button When you turn off the device with device On Off button the system will start to work in this configuratio...

Page 24: ...ch burner second stage adjustment menu press Selectbutton five times and you will see the following screen 2 Hold the up arrow button the indicator will display off on screenwhen you select 98 3 Wait...

Page 25: ...pass valve Air must be taken from air intake valves and air relief cocks in the installation Circulation pump should not be run during air intake Ekin End striyel is not responsible for the burner on...

Page 26: ...ck the following considerations Monitor operations of boiler fittings thermostat thermometer hydrometer manometer all the time do the necessary controls replace it if necessary By putting thin mineral...

Page 27: ...external temperature is 12 C and lower When external air temperature is between 12 15 C heating system should be operated in limited mode If external air temperature is 15 C and higher heater should...

Page 28: ...e missing water It is required to use with appropriate safety valve Closed expansion tanks can only be used in liquid and gas fueled heating systems provided automatic control mechanical combustion Fu...

Page 29: ...mbly Scheme 1 Gas filter 2 Test nipple 3 Push tap and manometer 4 Compensator 5 Global gas valve 6 Gas entry line 7 Mutliblock gas valve Filter Regulator Minimum gas processor Safety gas valve operati...

Page 30: ...laced with an appropriate pump Make your burner checked by authorized service Water accumulation or leakage in smoke chest Condensation of water vapor in flue gas Failure in operating boiler in low te...

Page 31: ...there is AC energy input to the system Temperature warning is flashing on the screen Overheating in boiler Boiler temperature increases over 95 degrees Lower the temperature The burner cannot be activ...

Page 32: ...27 CERTIFICATES...

Page 33: ......

Page 34: ...ICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERVICE SERV...

Page 35: ......

Page 36: ...4EK N Dudullu Organize Sanayi B lgesi Des Sanayi Sitesi 107 Sk B14 Blok No 2 mraniye stanbul Turkey Phone 90 216 232 2412 Fax 90 216 660 13 08 info ekinendustriyel com www ekinendustriyel com Is tma S...

Reviews: