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WARNING!
Removing and Replacing Quik-Lok
®
Cords (Fig. 1)
MILWAUKEE'S
exclusive Quik-Lok
®
cords provide instant field replace-
ment or substitution.
1.
To remove the Quik-Lok
®
cord, turn the cord nut 1/4 turn to the left
and pull it out.
2.
To replace the Quik-Lok
®
cord, align the connector keyways and
push the connector in as far as it will go. Turn the cord nut 1/4 turn
to the right to lock.
Installing Side Handle
MILWAUKEE
D-Handle Drills are supplied with a side handle that can be
installed on either side of the tool for right or left handed use. To install
the side handle, attach the side handle to the extension. Thread it into the
socket on the desired side of the tool and tighten it securely. Because of
the high torque of this drill, the side handle must always be used when
operating the drill.
To reduce the risk of injury, always use a side handle when
using this tool. This tool operates with high torque. Always
brace or hold the tool securely.
Be sure that the shank of the bit and the chuck jaws are clean. Dirt
particles may cause the bit to line up improperly. Do not use bits larger
than the maximum recommended capacity of the drill because gear dam-
age or motor overloading may result. For best performance, be sure that
the bits are properly sharpened before use.
Fig. 1
1.
Unplug the tool.
2.
Open the chuck jaws wide enough to insert a bit. Allow the bit to
strike the bottom of the chuck. Center the bit in the chuck jaws and
tighten the jaws by hand to align the bit.
3.
Place the chuck key into each of the three holes in the chuck, turning
it clockwise to tighten the chuck securely.
NOTE:
Never use a wrench or means other than a chuck key to
tighten or loosen the chuck.
4.
To remove the bit, insert the chuck key into one of the holes in the
chuck and turn it counterclockwise.
Removing the Chuck from the Drill (Fig. 3)
1.
To remove the left-hand screw inside the chuck, unplug the tool and
open the chuck jaws. Insert a T-handle hex key into the screw inside
the chuck. Turn the T-handle hex key and remove the screw. Save
the screw for installing your new chuck.
2.
To remove chuck; tighten a large hex key into the chuck. Place the
chuck on a workbench as shown. Strike the hex key with a soft-
headed mallet to loosen the chuck. Remove the chuck by hand.
Fig. 3
WARNING!
To prevent personal injury, always remove the chuck key
from the chuck after each use.
Chuck jaws
Fig. 2
Chuck key
hole
WARNING!
When using the D-handle drill without the right angle drive
unit, do not clamp the ring clamp with attached side handle
to the front of the gear case; use the side handle instead.
Do not use the extension when using the ring clamp.
Ring Clamp, Extension, and Side Handle for Right Angle Drive Unit
For D-handle drill with Right Angle Drive Unit:
A ring clamp, extension, and side handle are supplied with the Right
Angle Drive Unit. When using a right angle drive unit, attach the side
handle to the ring clamp. Do not use the extension when using the ring
clamp. The ring clamp with attached side handle clamps onto the right
angle drive unit and can swivel 360° and locked tight in any position.
For D-handle drill without Right Angle Drive Unit:
When using the D-handle drill without the right angle drive unit, remove
the ring clamp with attached side handle, then remove the side handle
from the ring clamp. Attach the side handle to the extension. The side
handle can be installed on either side of the tool for right or left handed
use. To install the extension with attached side handle, thread it into the
socket on the desired side of the tool (for right or left-handed use) and
tighten securely.
NOTE:
If you have an extra ring clamp with attached side handle and
extension with attached side handle, do not use the extension with
attached side handle when using the right angle drive unit. Remove it
from the tool.
Installing Bits into Keyed Chucks (Fig. 2)
WARNING!
TOOL ASSEMBLY
To reduce the risk of injury, always unplug tool before
attaching or removing accessories or making adjustments.
Use only specifically recommended accessories. Others
may be hazardous.
