Milnor 68036M5K Installation And Service Download Page 3

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Table of Contents

MPI6836MAE/16362A

Page

Description

Document

Limited Standard Warranty

BMP720097/2008272A

How to Get the Necessary Repair Components

BIUUUD19/20081231

Trademarks of Pellerin Milnor Corporation

BIUUUD14/20140821

1. Safety

Safety—Tilting Washer-Extractors

BIUUUS27OT/20051111

How To Use the Red Safety Support(s) for Maintenance

BIUUUS06H4/20160823

Safety Stands

BMP150055/2016046A

Safety Light Screen Components & Installation

BMP150061/2016046A

Understanding Tag Guidelines

BIUUUI02MK/20160713

Fastener Torque Requirements

BIUUUM04/20080506

Safety Placard Use and Placement 48040M7K, 68036M5K,
72046M5K

BMP150027/2016046A

Guards and Covers

BMP150029/2015443A

2. Installation

48040F_, 48040H_, & 68036H_ Washer Extractor Installation

BIIFLI01AC/20140321

About the Forces Transmitted by Milnor® Washer-extractors

BIWUUI02/20001108

Shipping Brackets

BMP150056/2016046A

Service Connections

BIIFUI01FG/20130129

3. Drive

Drive Chart 68036M5K

BMP150030/2015155A

Drive Chart 72046M5K

BMP150035/2015155A

Motor Mount 48040M7M

BMP150036/2015386A

Motor Mount 72046M5K

BMP150037/2015155A

Jackshaft 72046M5K

BMP150049/2015155A

Cylinder Installation 68036F5N, H5N, H5K, M5K, 72046M5K

BIIFGM08/2015334A

Bearing Housing Components and Installation: 68036F5N,
H5N, M5K, 72046M5K

BIIFGM07/2015335A

Air Injection Components

BIIFLM09/20090428

Disc Brake Maintenance

BIEUUM01/2012266A

Disc Brake

BMP120026/2015435A

Air Cylinder Components and Installation

BIIFLM11/2015176A

4. Frame and Tilt

Frame Pivots and Tilt Stops

BMP150038/2015386A

100

Suspension: Marshmellow Springs & Shocks

BMP150048/2015443A

103

5. Hydraulic Assemblies

104

Hydraulic Tank 48040M7K, 68036M5K, 72046M5K

BMP150039/2015155A

106

Hydraulic Tilt Valves & Fittings

BMP150041/2015435A

Summary of Contents for 68036M5K

Page 1: ...mber ECN MPI6836MAE 2016362A Publishing System TPAS2 Access date 08 29 2016 Document ECNs Latest Installation and Service 68036M5K 72046M5K PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...ut the Forces Transmitted by Milnor Washer extractors BIWUUI02 20001108 47 Shipping Brackets BMP150056 2016046A 49 Service Connections BIIFUI01FG 20130129 53 3 Drive 54 Drive Chart 68036M5K BMP150030 2015155A 55 Drive Chart 72046M5K BMP150035 2015155A 57 Motor Mount 48040M7M BMP150036 2015386A 60 Motor Mount 72046M5K BMP150037 2015155A 62 Jackshaft 72046M5K BMP150049 2015155A 65 Cylinder Installat...

Page 4: ... BMP120048 2015155A 155 Drain Valve Body with Two Valves BIIFGM27 20100721 158 Bonnet Assembly BIIFGM28 20100722 161 9 Chemical 162 Soap Chute BMP150052 2016064A 164 Eight Port Peristaltic Supply Manifold BMP150053 2015292A 167 10 Control and Sensing Assemblies 168 Switch Panel Pivot Arm BMP150050 2015435A 170 Tilt Limit Switches BMP150046 2015392A 171 Excursion Switch BMP150047 2015155A 172 Tempe...

Page 5: ...is warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ANY...

Page 6: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 7: ...rporation These words are trademarks of Pellerin Milnor Corporation Table 1 Trademarks AutoSpot E P Plus Linear Costa Master MilTouch Ram Command CBW ExactXtract Linear Costo MilTouch EX RecircONE Drynet Gear Guardian Mentor Miltrac RinSave E P Express GreenTurn Mildata MultiTrac SmoothCoil E P OneTouch GreenFlex Milnor PBW Staph Guard Hydro cushion MilMetrix PulseFlow End of BIUUUD14 3 ...

Page 8: ......

Page 9: ...Safety 1 5 ...

Page 10: ...cted to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in suc...

Page 11: ...ided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Miln...

Page 12: ...ed door The moving door can strike you or crush or pinch your limbs if caught between the door and machine Some doors move automatically Keep yourself and others clear of movement areas and paths Keep both hands on the controls while operating Do not operate the machine with malfunctioning two hand manual controls WARNING 5 Crush Hazards Tilting machines only The machine can crush your body or lim...

Page 13: ...e with a malfunctioning door interlock Open pocket machines only Keep yourself and others clear of cylinder and goods during jogging operation Do not operate the machine with malfunctioning two hand manual controls WARNING 9 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological ...

Page 14: ...ll or injure personnel further damage or destroy the machine damage property and or void the warranty Do not operate a damaged or malfunctioning machine Request authorized service WARNING 17 Explosion Hazards Cylinder A damaged cylinder can rip apart during extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfun...

Page 15: ...t tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 22 Crush Hazards Tilting machines only The machine housing will crush your body or limbs if it descends or falls while you are under it Housing can descend with power off or on Manual operation of tilting valves overrides...

Page 16: ... when the machine is in the wash position If the machine has an automatic loading elbow dryel it is provided with a safety bar that can be inserted when the dryel is up Use the safety support s whenever the maintenance to be performed requires you to place any part of your body in or near the path of the vertically moving portion of the machine When not in use stow the safety supports as explained...

Page 17: ... the machine unless the safety supports are deployed and power is locked out tagged out Do not attempt to rest the safety stands on the floor by tilting the machine back under power Maintain the safety support s in good condition Where a pair of safety supports is provided always use both safety supports When not in use stow these safety components in the location provided on the machine 2 How to ...

Page 18: ...he third retaining pin into the hole that prevents the stand from rotating 5 Repeat these steps for the other safety stand Do not attempt to rest the safety stands on the floor by tilting the machine 2 3 Deploy the Dryel Safety Bar if Appropriate If the machine uses a dryel for automated loading use the safety bar for any mainteance that requires the dryel to be up After you put the dryel in the u...

Page 19: ...036M5K 7246M5K Safety stands released and locked in place Extend legs and install pins and cotter pins Both sides Remove pins and drop legs Both sides 1 1 2 2 3 4 3 4 3 4 3 4 Figure 1 Safety Stands 68036M5K 72046M5K BMP150055 2016046A Safety Stands 48040M7K 68036M5K 72044M5K 5 6 7 5 6 7 15 ...

Page 20: ... Safety Stands 48040M7K Safety Stands Safety Stands Stored Remove pins and drop legs both sides Install pins and cotter pins both sides BMP150055 2016046A 48040M7K 68036M5K 72044M5K 8 9 5 6 7 3 4 3 4 5 6 7 Safety stands down and locked in place 16 ...

Page 21: ...5 2016046A Safety Stands 48040M7K 68036M5K 72044M5K ASSEMBLIES A GSB68002 6836M5K SHIPPING SAFETY BRACKETS INSTL 68036M5K B GSB72001 7246M5K SHIPPING SAFETY BRACKETS INSTL 72046M5K C GSB68002 6836M5K SHIPPING SAFETY BRACKETS INSTL 48040M7K COMPONENTS AB 1 W2 25098 7246M5K KICKSTAND OUTER WLMT AB 2 02 25098A 7246M5K KICKSTAND INNER all 3 17A057 CLEVIS PIN 3 4 X6 5 all 4 15H062 3 4 COTTERPIN REMOVAB...

Page 22: ... 1 3 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 6 1 1 1 1 5 2 2 3 3 4 Figure 1 Replacement parts BMP150061 2016046A Safety Light Screen Components Installation 48040M7K 68036M5K 72046M5K 2 2 18 ...

Page 23: ...within the midpoint of the sensor s defined area The upper and lower limits of the defined area are dimensioned in the light screen instruction manual supplied with parts Midpoint Receiver Emitter Mirror Mirror Mirror Alignment Mounting hardware not supplied Pole leveling bolts 4 places supplied Base leveling bolts 4 places supplied Post level supplied Leveling 1 Figure 2 Safety Light Screen Insta...

Page 24: ...TS all 1 09RPE018LBG STND FOR SENDER RECEIVER MIRROR all 2 09RPE018LBF CORNER MIRROR BRACKETS all 3 09RPE018LBE CORNER MIRROR FOR SAFETY BEAM all 4 09RPE018LBA LITE BEAM EMITTER RECEIVER 600MM BANNER all 5 09RPE018LBB LITE BEAM CORDSET 15 3 METER all 6 09H025V71 BEACON ROTARY 8 5 DIA AMBER all 7 09RPE018LBC LITE BEAM MUTING RELAY MODULE NOT SHOWN all 8 09RPE018LBD LITE BEAM SAFETY RATING 24VDC POW...

Page 25: ... information may apply to models in addition to those listed above It applies to paper tags It does not apply to the vinyl or metal safety placards which must remain permanently affixed to the machine and replaced if no longer readable Paper tags on the machine provide installation guidelines and precautions The tags can be tie on or adhesive You can remove tie on tags and white adhesive tags afte...

Page 26: ... not jack here do not step here whichever applies B2TAG94079 Rig for crane lifting either 3 point or 4 point depending on the number of lifting eyes provided using a steep angle on the chains closer to vertical than horizontal B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and e...

Page 27: ...raints to be removed or components to be installed Do not start the machine until these actions are completed B2T2002013 Do not start the machine until shipping restraints are removed This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display...

Page 28: ...STM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners 1...

Page 29: ... 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 1...

Page 30: ...2 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 49...

Page 31: ...22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values fo...

Page 32: ...ions of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975 1...

Page 33: ...3 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a cleani...

Page 34: ...compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound here...

Page 35: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 31 ...

Page 36: ... 68036M5K 72046M5K 20 90 50 Notes 1 Replace placard immediately if removed or unreadable 2 Approximate locations of placards are shown Mounting holes are provided on the machine Use 8 self tapping screws 30 30 REAR VIEW FRONT VIEW RIGHT VIEW LEFT VIEW 40 On steam pipe if equipped 20 20 60 10 10 32 ...

Page 37: ... parts list to the illustration Parts List Safety Placard Use and Placement COMPONENTS all 10 01 10583A NPLT 64 72 W E WARN FRT TCATA all 20 01 10630A NPLT TILT CRUSH HAZARD TCATA all 30 01 10377A NPLT ELEC HAZARD LG TCATA all 40 01 10685A NPLT BURN HAZARD WARN TCATA all 50 01 10648A NPLT GEAR HAZARD TCATA all 60 01 10699A NPLT SERV HZRD PLYEST TCATA all 90 01 10761X NPLT M K SAFETY STANDS PELLERI...

Page 38: ...PELLERIN MILNOR CORPORATION Page 1 5 PELLERIN MILNOR CORPORATION Figure 1 Installed view 1 2 3 6836M5K shown BMP150029 2015443A Guards and Covers 48040M7K 68036M5K 72046M5K 34 ...

Page 39: ...RIN MILNOR CORPORATION Figure 2 Drive covers 7246M5K Drive Covers 6836M5K Drive Covers Brake cover not shown 4 4 5 Jackshaft motor cover Brake cover 6 26 27 28 26 27 28 26 27 28 BMP150029 2015443A Guards and Covers 48040M7K 68036M5K 72046M5K 35 ...

Page 40: ...d See Detail A 7246M5K shown 7 8 See Detail B Detail A Pivot shaft Detail B Pivot shaft Detail C Belt Guard Bolts 4 places Locking 9 10 10 9 12 11 16 17 18 13 23 24 25 Locking Bolts 27 28 29 Typical 19 20 21 22 See Detail C BMP150029 2015443A Guards and Covers 48040M7K 68036M5K 72046M5K 36 ...

Page 41: ...D CYLINDER GUARDS 68036M5K B GGS72003 7246M5K HYD CYINLDER GUARDS 72046M5K C GGS48012 4840M7K HYD CYLINDER GUARDS 48040M7K COMPONENTS A 1 W2 22693 6836M5K SIDEPANEL WLMT RT B 1 W2 25014 7246M5K SIDEPANEL WLMT RT C 1 W2 24044 4840M7K SIDEPANEL WLMT RT A 2 W2 22693A 6836M5K SIDEPANEL WLMT LT B 2 W2 25014A 7246M5K SIDEPANEL WLMT LT C 2 W2 24044A 4840M7K SIDEPANEL WLMT LT all 3 02 22692 6836M5K TILT F...

Page 42: ...BRACKET all 9 X2 22700 6836M5K BELT COVER PIVOT SHAFT all 10 17B012 EXTRETRING IND 1000 50 ST ZD Z A 11 02 22775 6836M5K TRUCK BUMPER BRKT B 11 02 25107 7246M5K TRUCK BUMPER BRKT all 12 60B075 DFW56 33PMSP RUBB CONN all 13 02 22676 6836M5K BELT COVER LOCK BRKT all 14 02 25121A 7246M5K BELTGUARD UPPER FILLER AB 15 AGS75001L COVER GEARTRAIN LH C 15 02 21968A EXTENDED COVER CHAIN COUPLING 4840F TORQU...

Page 43: ...Installation 2 39 ...

Page 44: ... 2 Locate the lift points as shown in Figure 1 3 Attach chains as shown in Figure 2 Figure 1 Where To Lift Figure 2 Rigger liable for damages CAUTION 1 Machine damage hazard Improper placement of pickup chains can cause direct or indirect damage to machine Use a 4 point pickup as shown in Figure 2 Use long pickup chains to prevent racking and or twisting machine frame 2 Moving the Machine into Pla...

Page 45: ...other support components must have sufficient strength and rigidity with due consideration for the natural or resonant frequency thereof to withstand the fully loaded weight of the machine including the wet goods and any repeated sinusoidal rotating forces generated during its operation Determining the suitability of floors foundations and other supporting structures normally requires analysis by ...

Page 46: ...clearance between base pads and existing foundation floor Voids must not exist 3 Tighten anchor bolts evenly using only one quarter turn on each bolt before moving to the next one While tightening frequently skip from front to back and right to left to insure uniform tension After tightening all bolts check each bolt at least twice during the first week of operation 5 Before Running Machine CAUTIO...

Page 47: ...hold down weldment Cone can weldment as shipped locking the shell and mid frame together Cup weldment when setup for operation Figure 5 Shims stored under the mid frame 6 Before Tilting Machine WARNING 5 Crush Sever hazard Tilting mechanisms can crush or sever parts of your body caught in them 43 ...

Page 48: ...ALWAYS visually inspect the tilt wheels to be sure they are all fully seated in their cradles before each manual tilt up Pneumatic valve manual operation must be done by trained competent maintenance personnel who thoroughly understand the system and all the consequences of manual operations ALWAYS understand beforehand all the consequences of manually operating pneumatic valves NEVER permit opera...

Page 49: ...ty to safely withstand our published forces without transmitting undue vibration If the subsoil has subsided or if the floor slab itself has insufficient strength and rigidity a deeper foundation poured as to become monolithic with the floor slab may be required Support pilings may even be required if the subsoil itself is springy i e if its resonant frequency is near the operating speed of the ma...

Page 50: ...r structural engineer must be engaged for this purpose Figure 1 How Rotating Forces Act on the Foundation Typical Machine Legend A Direction of force B Load C Rotation Frequency RPM 60 Figure 1 above is intended to depict both on grade and above grade installations and is equally applicable to flexibly mounted washer extractors as well as to rigid models installed either directly on a floor slab o...

Page 51: ...re not shown Shell to Tilt Frame 4 places Page 1 2 PELLERIN MILNOR CORPORATION Section A A BMP150056 2016046A Shipping Brackets Tilt Frame to Base 2 places 11 12 13 6 places per stand 2 4 4 4 places 5 14 15 16 8 places 7 8 6 8 9 1 2 3 7 8 9 10 A A 48040M7K 68036M5K 72046M5K 47 ...

Page 52: ...SHIPPING B 2 02 22834 SHELL HOLD DOWN SPACER SHIPPING A 3 02 24153 4840M7K SHELL HOLD DOWN SHELF 48040 ONLY A 4 02 24050 4840M7K LOCK DOWN FRAME BRKT B 4 02 22710 6836M5K LOCK DOWN FRAME BRKT C 4 02 25120 7246M5K LOCK DOWN FRAME BRKT all 5 W2 22811 6836M5K SHIPPING TIE DOWN POINT WLMT all 6 17R031A19A THRD ROD 1 8 X 19 GR8 ZNPL all 7 15U390P FLATWASHER USS STD 1 ZNC P all 8 15G250 HXNUT 1 8UNC2B S...

Page 53: ... If available use hot water for the supply injector connection Hot water supply must be 10 PSI minimum 0 70 kilogram centimeter and must not contain steam After making the connection set the pressure regulator for a maximum of 28 PSI 1 96 kilograms centimeter when there is no water flow 4 If valve is accidentally piped to the wrong water line merely interchange the air tube if valve is air operate...

Page 54: ...u All electrical connections must be made by a competent electrician 1 Connections must be made by a competent electrician 2 See the fuse and wire sizing information in the schematic manual and on the machine nameplate 3 Stinger leg if any must be connected to terminal L3 never to terminals L1 or L2 4 Only use BUSSMAN FUSETRON FRN up to 250V FRS up to 600V or similar lag fuses The nameplate fuse s...

Page 55: ...s should be corrected prior to commissioning your machines Figure 1 Rotation Direction during Drain and Extract 2 3 Electric Power Connections The customer must furnish a remotely mounted switch with lag type fuses circuit breakers and wiring between the electrical service box and the junction box on the machine The sizes of these fuses and wires along with the motor fuses supplied with the machin...

Page 56: ......

Page 57: ...Drive 3 53 ...

Page 58: ...onents belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Drive Chart COMPONENTS all 1 X2 04428A MACH PULLEY FAB 8 GROOVE all 2 X2 21923 PLATE PULLEY PULL UP 4840F all 3 15K232A HEXCAPSCR 3 4 10X2 GR8 ZINC all 4 15U321H FLTWASH 3 4 HARD ASTM F436 all 5 56050B8SK VPUL 8G5 0B TYPE SK MASKA 8B54 WT 14LBS all 6 56Q2CSK 2 1 8 BUS...

Page 59: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150035 2015155A Drive Chart 7246M5K 1 2 3 4 5 6 7 8 55 ...

Page 60: ...COMPONENTS all 1 X2 25071 7246M5K PULLEY FAB 10 GROOVE all 2 X2 21923 PLATE PULLEY PULL UP 4840F all 3 15K232A HEXCAPSCR 3 4 10X2 GR8 ZINC all 4 15U321H FLTWASH 3 4 HARD ASTM F436 all 5 56VB1800XB5 VBAND 5RBX1800 all 6 56Q2RE 2 7 8 BUSH VPUL QD TYPE E all 7 560840S10E VPUL 10G5V8 4PD 8 50D E QD all 8 15E239 3 4 X 3 4 X 5 00 KEY all 9 561130S8F VPUL 8G5V11 30 QD TYPE F all 10 56Q2RF 2 7 8 BUSH VPUL...

Page 61: ...TION PELLERIN MILNOR CORPORATION BMP150036 2015386A Motor Mount 48040M5K 6836M5K 1 1 2 2 4 5 5 6 7 4 5 5 6 7 8 9 10 9 11 10 15 16 17 18 2 places 4 Places 8 Places 2 Places 3 3 6 7 12 4 Places 6 7 12 4 Places 13 14 Figure 1 68036M5K 57 ...

Page 62: ...1 02 11311B MTR BASE PIVOT CLAMP 4226QHE all 2 X2 11311P PAINT JACKBOLT CLAMP 6836F all 3 C2 11311C CAST JACKBOLT CLAMP 6836F all 4 15K227B HEXCAPSC 5 8 11X5 5 GR8 ZINC all 5 17W030 SPHERICAL WASHER SET 5 8 M F all 6 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 7 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 8 17R031A13A THRD ROD 1 8 X 13 GR8 ZNPL all 9 15G250 HXNUT 1 8UNC2B SAE ZNC GR2 all 10 15U393 FLTWAS...

Page 63: ...igned to components relate the parts list to the illustration Parts List Motor Mount PELLERIN MILNOR CORPORATION Page 3 3 all 13 03 17130 4840M EXTRACTOR MOTOR PLATE A 14 W3 17142 BRAKE TEFC MOTOR TORQARM 4840M B 14 02 21859C BRAKE TORQUE ARM 4840 CAST all 15 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 all 16 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 17 15U490 FLTWASH 1 1 2X17 32X1 4 ZINC all 18 15G230 H...

Page 64: ...P150037 2015155A Motor Mount 7246M5K 3 1 1 3 2 1 1 2 4 5 6 6 5 7 7 8 10 11 10 9 Typical 2 places Typical 2 places Typical 8 places Typical 4 places Typical 4 places Typical 6 places Torque arm rear bolt 17 20 19 6 17 6 19 6 19 6 13 16 15 25 26 21 22 23 24 17 20 19 6 60 ...

Page 65: ...5 8 11UNC2B SAE ZINC GR2 all 7 17W030 SPHERICAL WASHER SET 5 8 M F all 8 15K227D HEXCAPSCR 5 8 11X6 GR8 ZINC all 9 17R031A13A THRD ROD 1 8 X 13 GR8 ZNPL all 10 15G250 HXNUT 1 8UNC2B SAE ZNC GR2 all 11 17W060 SPHERICALWASHER SET 1 M F all 12 15U393 FLTWASH 1 HARD ASTM F436 all 13 W3 17142 BRAKE TEFC MOTOR TORQARM 4840M all 14 W2 25070 7246M5K JACKSHAFT WLMT all 15 02 25078 7246M5K MOTOR MOUNT PLATE...

Page 66: ...ORPORATION Detail B Detail A 19 19 18 17 21 16 16 35 20 20 22 22 As required 21 Uses 2 Figure 1 Jackshaft Installation BMP150049 2015155A Jackshaft 72046M5K See Detail B See Detail A 00B 16 24 25 26 24 25 26 27 28 27 28 Bolt front and back 4226SR2 shown 62 ...

Page 67: ... 3 BMP150049 2015155A Jackshaft 72046M5K PELLERIN MILNOR CORPORATION 13 14 13 14 Section B B 15 6 23 11 9 7 4 8 1 5 9 10 23 15 6 3 2 3 2 Section A A 12 23 B A A B Insert all 1 2 fasteners hand tight Then torque in the sequence shown front and back 63 ...

Page 68: ...BEARING HOUSE COVER all 7 X2 15702A RETAINER SPHRCL BRNG all 8 X2 19378 BRGHSG SUP TIMKENS MACHINED all 9 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 10 15K030 HEXCAPSCR 1 4 20UNC2X1 2 GR5 Z all 11 15K041 HXCAPSCR 1 4 2OUNC2AX1 GR 5 ZI all 12 15K193 SOKCAPSCR 1 2 13X2 75GR8 HK all 13 51A001 ADAPTER 1 8 PT BRASS all 14 5SL0CBEC NPTELB 90DEG STRT 1 8 BRASS125 all 15 02 25085 7246M5K JACKSHAFT GREASE SLI...

Page 69: ...n the shell front and the shell side sheet B Detailed view Bottom connection between the shell front and the shell side sheet C Detailed view Connection between the shell rear and the bearing housing Top D Detailed view Connection between the shell rear and the bearing housing Bottom E Shell front F Cylinder G Shell rear H Shell J Cylinder and Bearing Installation See the document BIIFGM07 K This ...

Page 70: ...on between the shell front and the shell side sheet B Detailed view Bottom connection between the shell front and the shell side sheet Figure 3 Shell rear Bearing housing Detailed views Legend C Detailed view Connection between the shell rear and the bearing housing Top D Detailed view Connection between the shell rear and the bearing housing Bottom L 2 instances M 8 instances 66 ...

Page 71: ... MILNOR CORPORATION Figure 4 Shell Top view Legend N Shell P There are four plugs in the shell There are two on each side of the shell For maintenance replace the plugs with the bolts that hold the cylinder 67 ...

Page 72: ...45A Shell front all 2 ACA6836LDS Cylinder all 3 W2 04430A Shell all 4 GBM6836E Bearing housing all 5 W3 65338A Piece part all 6 02 04449A Gasket 73 1 2X1 16 all 7 02 04449B Gasket 73 1 2X1 8 all 8 15B211 Bolt 3 4 10X3 5 all 9 15K235CA Bolt 3 4 10X4 all 10 15U492 Washer Flat 1 15 32X13 16X 125 all 11 15U340 Washer 3 4 all 12 15G240 Nut 3 4 all 13 15U494 Washer Clipped 812X1 5X 135 all 14 15K309 Bol...

Page 73: ...tallation 68036F5N 68036H5N 68036H5K 68036M5K 72046M5K Figure 1 Cylinder and Bearing Installation Cross Section Legend AA Cross Section Cylinder and Bearing Installation AB Cross Section Detail view of the bearing housing front AC Cross Section Detail view of the bearing housing rear AD Detailed view Seal sleeve F Refer to the document BIIFGM08 69 ...

Page 74: ...view Legend A Apply primer and adhesive to all bolts AD Detailed view Seal sleeve B Cylinder D Shell rear G Grease inlet for the front bearing J Grease outlet for the front bearing K 5 instances L not shown M 4 instances N 8 instances Q 12 instances R Torque to 375 10 Ft Lbs S 20 instances T Torque to 8 5 Ft Lbs or 96 5 In Lbs U Apply silicone to the hub side of the gasket 70 ...

Page 75: ...earing housing rear Detailed view Legend A Apply primer and adhesive to all bolts E Pulley H Grease inlet for the rear bearing J Grease outlet for the rear bearing K instances 5 L not shown M instances 4 P instances 10 V Grease outlet for the rear bearing 71 ...

Page 76: ... Components and Installation 68036F5N 68036H5N 68036H5K 68036M5K 72046M5K PELLERIN MILNOR CORPORATION Figure 4 Seal sleeve Detailed view Legend A Apply primer and adhesive to all bolts N instances 8 P instances 10 72 ...

Page 77: ...Additional Views Legend F Refer to the document BIIFGM08 Figure 6 Bearing housing Additional Views Legend DD Detailed view Grease inlet for the seals EE Detailed view Grease outlet for the seals FF Detailed view Compressed air inlet for the outer seal 73 ...

Page 78: ...housing all 2 X2 04391 Shaft all 3 X2 04392 Seal holder Front all 4 X2 04395 Seal holder Rear all 5 02 04393 Grease shield Front all 6 02 04394 Grease shield Rear all 7 02 04396 Seal holder B 8 24S114 Seal 4 5X5 5X 50 E 8 24S114V Seal 4 5X5 5X 50 Viton B 9 24S130 Seal 7 0X8 0X 625 E 9 24S130V Seal 7 0X8 0X 625 Viton all 10 56AHN26 Bearing locknut all 11 56AHW26 Bearing Washer Lock all 12 56AHN34 B...

Page 79: ... 0X1 4 Viton all 38 X3 60088 Plate all 39 15K031A Bolt 1 4 20X1 2 188 all 40 X3 60087 Seal holder Front all 41 03 60087A Gasket all 42 15K106E Bolt 3 8 16NCX1 1 2 SS all 43 15U260 Washer Lock 3 8 SS18 8 all 44 X3 60084A Seal sleeve all 47 24S130LR Water ring 7X8X 313 all 48 03 60106 Water ring B 49 24S146 Seal 7 0X8 0X 437 E 49 24S146V Seal 7 0X8 0X 437 Viton all 50 20C003A Adhesive Black 1OZ LOC ...

Page 80: ...01 Applic IFL Air Injection Components Figure 1 Air Injection Components Detailed views Legend A Compressed air to the bearing seal coil B Bearing seal coil C Compressed air to the pressure regulator D Compressed air from the bearing seal coil E Compressed air to the bearing F Compressed air to the bearing pressure switch 76 ...

Page 81: ...In Item Part Number Description Nomenclature Comments Assemblies A AIR58003 Assembly Air injection Components all 1 96J019G Filter Regulator 1 4 0 60PSI all 2 30N095 Pressure Gauge 1 8 0 15PSI all 3 51V015 Pipe Fitting Tee 1 4 Brass all 4 5N0ECLSBE2 Pipe 1 4 Close threads only Brass all 5 53A031B Hydraulic fitting Elbow 90 degrees 1 4 1 8 all 6 53A059A Hydraulic fitting Tube fitting nut 1 4 all 7 ...

Page 82: ...just the connection between the brake cylinder and the air cylinder For the first four types of maintenance you must remove air from bleed the hydraulic circuit Section 6 tells how to operate the disk brakes You can use it in some of the types of maintenance in this procedure WARNING 2 Risk of injury or death A machine in operation without safety guards is dangerous You must be an approved mainten...

Page 83: ... Hydraulic reservoir 5 Rotor disk 6 Hydraulic inlet 7 Valves to drain fluid and bleed the brake 8 Hydraulic cylinder 9 Bolts to attach the caliper Figure 2 item 1 1 The Inspection of the Brake Note 1 The brakes shown in this document can look different from your equipment Note 2 Do this inspection when the maintenance schedule tells it is necessary Do this inspection after you replace friction pad...

Page 84: ...caliper halves in their positions on the brake assembly Tighten the mounting bolts to 30 foot pounds 41 Newton meters 6 Bleed the hydraulic systems as told in Section 4 4 7 Supply electrical power to the machine 1 4 Examine the condition of all of the brake system 1 Make sure that brake mounting components are tightly installed 2 Make sure that fittings are tight Make sure that there are no leaks ...

Page 85: ...liper halves in their positions on the brake assembly Tighten the mounting bolts to 30 foot pounds 41 Newton meters 8 Bleed the brake See Section 4 How to Change Hydraulic Fluid and Remove Bleed Air from the Brake Circuit 9 Supply electrical power to the machine 81 ...

Page 86: ...ted on one caliper a plug item 8 on the other 10 The hole in the spacer 11 Washer 12 One of the four valves to bleed the fluid 13 Nut 14 The pad thickness must be more than than 1 16 inches 2 mm above item 3 Fittings for the Hydraulic Inlet Look at the pad thickness above the top of the screw Tip Hydraulic fluid flows from one caliper to the other caliper Fluid flows through the connection O rings...

Page 87: ... the Brake Circuit 4 1 Risks and Precautions WARNING 3 Risk of injury Machine power must be on for these procedures Stay away from operating mechanisms CAUTION 4 Risk of injury and damage This procedure releases pressurized brake fluid Keep brake fluid out of your eyes and mouth Wear eye protection Follow procedures carefully to prevent damage to the face of the disk or the pistons CAUTION 5 Risk ...

Page 88: ... instructions If you use the tools as shown in Figure 4 follow the instructions in Section 4 3 and Section 4 4 Figure 3 Pumps Used to Remove Hydraulic Fluid Quickly Alternative Pumps for Suction of Hydraulic Fluid Legend 1 A manual suction pump 2 The Vacula suction pump uses compressed air and holds used hydraulic fluid 84 ...

Page 89: ...e valve on the caliper Figure 1 item 7 3 Open the valve 4 Add new fluid to flush out the lines 5 Apply release the brake See Section 6 approximately 5 to 15 times This will flush the used fluid out of the lines 6 Close the valve Note 4 These steps will cause air to go into the line 4 4 Add new hydraulic fluid and remove bleed air from the brake circuit Note 5 This procedure uses pressure in the hy...

Page 90: ...n the container when you push the air and fluid out through the tube f Close the valve g Release the brake h Continue the steps b through g until no more air comes out of the line 6 Add fluid to the top of the reservoir Replace the cap 7 Operate the brake many times Make sure that it operates correctly 5 How to Adjust the Connection between the Brake Cylinder and the Air Cylinder If you removed th...

Page 91: ... After travel adjustment the brake released See Section 6 2 C Brake applied NEW pads See Section 6 1 D Brake applied OLD pads E This will occur if you apply the brake with the hydraulic line removed TN Rod travel new pads TO Rod travel very worn pads TT Full travel with the hydraulic line removed M1 First mark at the view slot the brake released M2a Second mark one possible position the brake appl...

Page 92: ...cal stop before the brake engages fully This condition is shown in Figure 6 E dimension TT 6 Operation of Brake Systems Look at the electrical schematics of your machine to find how your brake is controlled Some machines release the brake when you close the door Some machines have a control relay to release or apply the brake 6 1 How to Apply the Brake for Machines with a Break Release Output 1 Tu...

Page 93: ...7 0 kg cm cm 2 Tubing for air that applies the second brake 10 12 PSI 0 7 0 84 kg cm cm On divided cylinder machines two pair of air tubes connect to different ends of the air cylinder When the cylinder turns air pressure at Figure 7 item 1 compresses the spring and releases the brake When you operate the stop control air pressure at 1 is removed Then the spring in the air cylinder applies the bra...

Page 94: ...PELLERIN MILNOR CORPORATION Page 1 3 2 3 4 5 6 33 7 8 26 15 16 17 18 24 12 13 14 1 10 6836H5N Shown Disc Brake M9V4840_ M7V4836_ 68036F_ 68036H5_ 48040M7K 68036M5K 72046M5K BMP120026 2015435A 90 ...

Page 95: ... 27 30 31 32 28 29 20 2 per kit 20F 20B 20C 20D 20E 20A Caliper Repair Kit A double caliper is shown The repair kit is used for single calipers also 10 26 M9V4840_ M7V4836_ 68036F_ 68036H5_ 48040M7K 68036M5K 72046M5K Disc Brake BMP120026 2015435A 91 ...

Page 96: ...2 04458 BRAKE ROTOR HUB 6836E D 9 X2 21867 MACH CALIPER DISK HUB 4840F ABC 10 X2 04459 BRAKE ROTOR 6836E D 10 X2 21866 MACH CALIPER DISK 4840F all 12 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC all 13 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 14 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 15 15K151 HXCAPSCR 1 2 13UNC24X1 25 GR5 all 16 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 17 15U490 FLTWASH 1 1 2X17 32X1 4 Z...

Page 97: ...ows the correct shape and the incorrect shape of the piston cup Tighten the locknut only until you can turn the piston cup and the washer on the stem with some resistance If you tighten the locknut too much this will cause the incorrect shape This can stop air cylinder movement Figure 1 Compare Piston Cup Shapes Correct shape Incorrect shape Legend A Lock nut B Piston cup Correct shape C Piston cu...

Page 98: ...ed 0 5 521 0 636 X 1 5 all 6 27B34010SS Spacer Rolled 0 5 0 51 0 625 0 062 all 7 02 02194 Piston cup Air cylinder 2 3 8 all 8 02 18651 Washer Flat 3 8 1 63 X 0 14 all 9 15G220 Nut Nylon insert lock 8 24 all 10 60C106 O Ring 011 5 16 1 16 Buna N 70 all 11 02 02105B Washer Piston cup Brass 2 38 all 12 02 02085 Washer Back up Piston cup 2 OD all 13 06 20702E Cylinder head Stem side all 14 02 02101 Cy...

Page 99: ...Frame and Tilt 4 95 ...

Page 100: ...ction B B Figure 1 Frame Pivots BMP150038 2015386A Frame Pivots and Tilt Stops 48040M7K 68036M5K 72046M5K A C C C C A 8 shims 2 per 7 9 1 2 3 places 13 B B View A A Frame Pivots left right Base frame Tilt frame Pivot shaft 5 6 2 1 2 places 13 14 15 16 4 places 14 15 16 17 13 68036M5K Shown 96 ...

Page 101: ...0038 2015386A Frame Pivots and Tilt Stops Tilt Stops 72046M5K left right View C C Tilt stops 68036M5K 4 places Center back tilt stop 12 11 10 22 23 24 25 22 23 24 25 18 19 20 21 26 11 12 12 11 10 22 23 24 25 22 23 24 25 18 19 20 21 12 48040M7K 68036M5K 72046M5K 97 ...

Page 102: ...iew E E 48040M7K 2 places 12 27 11 11 26 12 22 23 24 25 22 23 24 25 18 19 20 21 18 19 20 21 Page 3 4 Figure 3 Tilt Stops BMP150038 2015386A Frame Pivots and Tilt Stops D D E E 48040M7K 68036M5K 72046M5K 48040M7K Shown Tilt Frame Rear Stops 12 22 23 24 25 98 ...

Page 103: ...5K TILT FRAME SHAFT SUPPT WLMT all 8 02 22659B 6836M5K TILT FRAME SHAFT SUPPT 16GA SHIM all 9 54M025 HYDFIT 1 8 90 ALEMITE 1613 B AB 10 02 22680 MD6836M5K TILT FRAME REAR STOP BRKT all 11 02 22680A 6836M5K TILT STOP DOUBLER all 12 02 22734 6836M5K TILT FRAME REAR STOP RESTPAD all 13 15K232B HEXCAPSCR 3 4 10X1 1 2 GR8 ZINC all 14 15U321H FLTWASH 3 4 HARD ASTM F436 all 15 15U340 LOCKWASH MEDIUM 3 4 ...

Page 104: ...Shell Tilt frame PELLERIN MILNOR CORPORATION A A Section A A Marshmellow Springs 4 places Figure 1 Marshmellow Springs BMP150048 2015443A Suspension Marshmellow Springs Shocks 48040M7K 68036M5K 72046M5K Marsh mellow spring 1 4 3 2 B B 100 ...

Page 105: ...USPENSION SHOCK INSTALL 68036M5K 72046M5K B GSS48002 4840M7K SUSPENSION SHOCK INSTALL 48040M7K COMPONENTS AB 1 60B144 MM SPRG 8X3 5X12 W22 358 0228 C 1 60B140 MM SPRG 6 5X3X8 F W223580186 AB 2 02 22801 6836M5K MARSHMELLOW COVER MOUNT C 2 02 24065 4840M7K MARSHMELLOW COVER MOUNT AB 3 02 22802 6836M5K MARSHMELLOW COVER C 3 02 24066 4840M7K MARSHMELLOW COVER all 4 12P015B TRW BLK NYL PUSH FAST AB 5 6...

Page 106: ...numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Suspension Marshmellow Springs Shocks PELLERIN MILNOR CORPORATION Page 3 3 C 6 05 20190 MTG SPACER SHOCK ABSORBER72T all 7 15K235CA HXCAPSCR 3 4 10X4 GR8 ZINC all 8 15U393 FLTWASH 1 HARD ASTM F436 all 9 15G244B HEXFLGSER L N 3 4 10 C H ZINC C 10 05 20187C SPACER SHOCK ABSORBER BMP150048 2015443A Suspensio...

Page 107: ...Hydraulic Assemblies 5 103 ...

Page 108: ...Figure 1 Hydraulic tank Page 1 2 BMP150039 2015155A 48040M7K 68036M5K 72046M5K PELLERIN MILNOR CORPORATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 21 23 4 Hydraulic Tank 104 ...

Page 109: ...27E7111 SUCT STRAINER EZYFLO S 15 100 all 7 27E7201 FILLER BREATH FILT LHA ABB 40N all 8 27E7301 SIGHTGAUGE FLUID STAUFF SNA 2T all 9 52ZJ0PS002 ELBOW MALE ORFS NPT 12 16 CLO S all 10 5N1ECLSF42 NPT NIP 1 25XCLS TBE BLKSTLS40 all 11 5SL1EFFA0P NPTELB 90DEG 1 25X3 4BLKMAL150 all 12 52ZC0PS001 TUBEFITSTR3 4 12 FLO S all 13 96D084 BALL VALVE BRZ 1 BONOMI 171N all 14 5SP1ACESC NPT PLUG 1 SQ CORED BLK ...

Page 110: ... 4 Hydraulic Tilt Valves Fittings 2 3 12 4 7 8 9 5 5 10 16 35 31 6 Tilt Lines 13 14 15 Door or Dryell Lines 1 11 17 6 6 6 6 18 18 Tilt Block 13 14 19 20 BMP150041 2015435A To from pump To from left cylinder To from right cylinder 30 2 48040M7K 68036M5K 72046M5K 106 ...

Page 111: ...Fittings BMP150041 2015435A 21 22 19 20 19 20 18 18 23 26 25 24 18 27 28 29 Typical Right and Left Tilt Cylinders 17 Tilt block Door Dryell block 17 Door Dryell Block 17 6 15 Figure 2 Junction blocks and counterbalance valves See Door or Dryell Load Options 48040M7K 68036M5K 72046M5K 107 ...

Page 112: ...L GAGE 0 1500PSI BAR LF25 1 1500 4L all 10 52EY0KR003 COUP STR5 8MORX1 2FPS all 11 60EH40C16A HYD HOSE 1 2 2 X FORSW 16 all 12 96RH714E71 CONTROL VALVE HYTOS RPE3 063Y11 23050E5 A 13 60EH40C50B HYD HOSE 1 2 2 X FORSW 50 B 13 60EH40C58A HYD HOSE 1 2 2 X FORSW 58 C 13 60EH40C38B HYD HOSE 1 2 2 X FORSW 38 A 14 60EH40C53K HYD HOSE 1 2 2 X FORSW 53 1 2 B 14 60EH40C61K HYD HOSE 1 2 2 X FORSW 61 1 2 C 14...

Page 113: ...the illustration Parts List Hydraulic Tilt Valves Fittings PELLERIN MILNOR CORPORATION Page 4 4 All 25 52ZJ00S016 TUBEFIT90ELBOW 1 2X3 4 8 12 C5OLO S all 26 52ZC0PS002 TUBEFITSTRSWIVEL 3 4 12 F65OL S all 27 27E5521 HOSECLAMP HALVES 1 2 PARK H3205PP all 28 27E5522 CLAMP COVER PL 1 2 PARKER CP 3 all 29 15P062 1 4 14X4 HEX WASHER HEAD TEK SCREW ZINC all 30 52ZC00S005 TUBEFIT 3 4 X5 8 12 10F50L0S all ...

Page 114: ... to the illustration Parts List Hydraulic Cylinder Mounting ASSEMBLIES A GHC68004 6836M5K HYDRAULICS INSTALL 68036M5K B GHC72001 7246M5K HYDRAULICS INSTALL 72046M5K C GHC48004 4840M7K HYDRAULICS INSTALL 48040M7K COMPONENTS AB 1 27E164035A HYDRAULIC CYL 4 BORE X 35 STROKE BLACK C 1 27E163C31A HYDRAULIC CYL 3 25 BORE X 31 STROKE AB 2 15G277 HEXJAMNUT 1 7 8 12UNF GR5 ZINC C 2 15G264A HEXJAMNUT 1 1 4 ...

Page 115: ... to the illustration Parts List Hydraulic Cylinder PELLERIN MILNOR CORPORATION Page 2 2 AB 6 54A704 BALLBUSHING 1 3 8 NO SEALS SKF GEZ 106 ES C 6 54A702 SPHERICAL PLAIN BRG BALL BUSHING 1 RBC B16 L NO SEALS AB 7 17A129 CLEVIS PIN 1 3 8 X 6 ZN PLATE C 7 17A130 CLEVIS PIN 1 X 6 ZN PLATE all 8 15H060 STDCOTTERPIN 3 16X2 ZINCPL AB 9 17A128 CLEVIS PIN 1 3 8 X 5 ZN PLATE C 9 17A102 CLEVIS PIN 1 X4 DRILL...

Page 116: ......

Page 117: ...Door Assemblies 6 113 ...

Page 118: ...ILNOR CORPORATION Page 1 4 BMP150043 2015155A Door Installation Components 1 2 3 A 4 5 6 7 8 3 Places 9 34 35 36 37 33 B 10 A Door locked switch Interlock switch B Second door switch 38 A A 68036M5K 72046M5K 114 ...

Page 119: ...68036M5K 72046M5K 13 14 23 24 25 21 22 D 15 16 17 18 19 20 12 C 26 39 37 41 8 Places 11 46 B Second door switch C Door open latch See BIIFGM19 D Door full open switch 35 36 37 3125 375 Cylinder Knife edge Shellfront Gap clearance Section A A 42 39 37 41 43 44 45 B 47 27 17 19 48 7 8 115 ...

Page 120: ...IUM 1 4 SS18 8 all 6 15K173A HXCAPSCR 1 2 13UNC2AX1 75 GR5 all 7 15U300 LOKWASHER REGULAR 1 2 ZINC PLT all 8 15U490 FLTWASH 1 1 2X17 32X1 4 ZINC all 9 W3 60775 WLMT LATCH STRIK 40 DR LG all 10 W3 60778B 6836M5K STRKR CVR 40 DOOR CENTER CUT all 11 W2 22714 6836M5K OPEN DOOR LATCH BUMPER WLMT all 12 SA 15 028 DOOR LATCH ASSY DIVCYLS all 13 60E004TE 1 4 OD X 170 ID NYL BLK TUBING all 14 53A031B BODY ...

Page 121: ...EG ROLLER SILVER all 34 03 60782A SECOND DR SWTCH BKT HVY HNGE all 35 15K084S HXCAPSCR 3 8 16NCX5 8 SS18 8 all 36 15U245 FLTWASH 3 8 STD COMM 18 8 SS all 37 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 38 W3 65338F 6836M5K UNLOAD TRAY WLMT all 39 15K112 HXCAPSCR 3 8 16X1 1 2 SS18 8 all 41 15U491 FLTWASH 1 439OD 394ID 120TH188 all 42 Y5 75860 MACH KNIFE EDGE 48 DOOR 6836 all 43 03 60864 1 8 GASKET KNIFE...

Page 122: ...BMP120050 2015155A 68036H5N 68036H5K 68036M5K 72046M5K PELLERIN MILNOR CORPORATION 19 18 G G H H GG 21 23 14 22 HH 21 25 26 27 24 21 48 Door Components Hydraulic 6836H5K Shown Door lines 37 32 6836H5K Shown 118 ...

Page 123: ...ATION 48 Door Hydraulic Components Page 2 5 A 9 10 12 11 6 7 2 3 4 1 33 8 20 4 35 34 21 13 5 15 16 17 14 36 29 30 6836H5K Shown BMP120050 2015155A 31 32 Inner shellfront 6836H5K Shown 68036H5N 68036H5K 68036M5K 72046M5K 119 ...

Page 124: ...36M5K Shown 32 33 36 40 13 14 15 16 17 32 Page 3 5 48 Door Hydraulic Components PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION 6836M5K Shown 37 41 Control valve Door lines 32 BMP120050 2015155A 42 68036H5N 68036H5K 68036M5K 72046M5K 120 ...

Page 125: ...ING P1 all 10 54N095 SPURGR 8P80T20PA 1 5F YCS8P80 all 11 56Q1EP1 1 1 4 BUSH VPUL BROWNING P1 all 12 15E210 SQMACHKEY 1 4X2 NOTAPER NOHEAD all 13 54A718 FLGBRG 1 1 4 HC FB150X1 1 4S all 14 54M021 GRSFIT 1 8PIPE X 1 4STR 1607 B all 15 15K088 HEXCAPSCR 3 8 16NCX7 8 GR 5 ZI all 16 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 17 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 18 AGS75001L COVER GEARTRAIN LH all 19 1...

Page 126: ...FIT 1 4 STR 4 4 FLO S A 34 60EH21C08S ASSY HYD HOSE 1 4 X8 SHORT A 35 60EH21C10L ASSY HYD HOSE 1 4 X10 LONG All 36 52AY0KR004 HEXPTPEBUSH 1 2MX1 4F 0102 8 4 A 37 96RH714E71 CONTROL VALVE HYTOS RPE3 063Y11 23050E5 B 37 96RH706E71 VLVPARKER 220V50 240V60 7GPM B 38 02 22805 6836M5K DOOR HYD HOSE HOLDER B 39 12P11PSB SNAPBUSH 1 3 4X1 375HEYCO 2300 B 40 52ZJ00S017 ELBOW 45 1 2 STREET 1 2 CD45 S B 41 96...

Page 127: ...PELLERIN MILNOR CORPORATION Page 1 5 BMP120047 2015155A 48 Door 68036H5N 68036H5K 68036M5K 72046M5K C B 10 11 AA 10 11 20 19 9 9 31 71 A A 60 60 4 Places 4 Places 61 62 62 61 63 64 123 ...

Page 128: ...CORPORATION 47 3 4 6 7 8 D 3 4 6 7 8 10 11 21 22 23 24 20 A A 37 66 12 14 15 16 13 33 34 35 36 31 10 11 17 39 38 19 40 41 42 31 65 67 68 69 69 70 72 73 65 74 75 48 Door BMP120047 2015155A 68036H5N 68036H5K 68036M5K 72046M5K 124 ...

Page 129: ...LERIN MILNOR CORPORATION Page 3 5 48 49 40 51 52 27 11 43 44 26 18 25 7 8 3 6 2 4 5 1 B 46 54 55 45 56 57 52 59 53 47 43 44 C See BIIFGM19 48 Door BMP120047 2015155A 68036H5N 68036H5K 68036M5K 72046M5K 125 ...

Page 130: ... 16UNC2AX1 GR5 ZINC all 11 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 12 60E004TE 1 4 OD X 170 ID NYL BLK TUBING all 13 53A031B BODY EL90MALE 25X1 8 269C 42B all 14 53A059A NUT 1 4 BR HOLYOKE AND 61A 4 all 15 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 all 16 53A501 TUBE INSERT 163 OD 63PT 4 40 all 17 51V015 TEE 1 4 FGDBRASS 101T7 444 all 18 12P1AGSB SNAPBUSH 3 8 MH X 1 4 T 1 8 all 19 03 60886 BRKT EXAUST VAL...

Page 131: ...ATWASH SPECIAL DOOR 52 72 all 52 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 53 03 60856 GASKET GLASS 48 DOOR 42 06DIA all 54 27B2400K0L SPACER ROLL 43ID 562L 03T SS all 55 X3 60857 MACH 48 DR GLSS MNT RING LG all 56 15G200 HXCPNUT 3 8 16 UNC2A 5 8X1 2 all 57 15K106B BUTSOKCAPSCR 3 8 16NCX1 3 8 SS all 59 24G030N ROLLED WASH 379ID NYLTITE 37W all 60 03 60867 VERT CHANNEL 48 DOOR all 61 03 60868 LFT MNT...

Page 132: ...he Item column The components for your machine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 Retainer ring all 2 02 15297 Striker all 3 02 15298 Cylinder all 4 02 15836 Spring all 5 15...

Page 133: ...DRYEL Loading 7 129 ...

Page 134: ...draulic components for Dryell loading Dryell Hydraulic Lines Block Hydraulic Tilt Cylinders right left 13 5 13 11 12 Right Cylinder 9 10 Left Cylinder View B B counter balance valves fittings 2 5 5 4 8 3 3 B B 11 12 right 9 10 left 1 6 4 4 14 15 15 Dryell Sub plate and Cartridges Door Dryell block 7 130 ...

Page 135: ...HYD HOSE 1 2 2 X FORSW 130 all 11 60EH40C206 HYD HOSE 1 2 2 X FORSW 206 all 12 60EH40C201 HYD HOSE 1 2 2 X FORSW 201 all 13 52ZC0PS008 TUBEFITSTR 8 1 2F50F S all 14 96DH487A BODY SUN SANDWICH BODIES GBY all 15 96DH487B CARTRIDGE SUN NCCB LCN BMP150045 2015155A Item Part Number Description Comments Used In Find the correct assembly first then find the needed components The item letters A B C etc as...

Page 136: ...M5K Figure 1 Components and folding doors Folding Doors See BMP150032 Unload tray 7 Loadchute Bottom Frame 12 Dryell Air Seal 4 5 Upper Latch Receptacle Lower Latch Receptacle 2 3 Lifting Frame 10 11 39 18 Typical 4 places 27 27 53 54 54 51 52 51 52 51 52 28 4 places 35 34 typical 132 ...

Page 137: ...015155A DRYELL Loading 6836M5K 7246M5K Pivot Shaft 1 095 11 26 29 31 32 C D C D 49 50 9 650 660 8 10 8 8 places 470 Cylinder Mounting right left View A A Dryell main pivot shaft and flange bearings View B B yoke pin and ball bushing 4 places 27 28 4 places 38 22 66 40 6 22 21 21 30 B B 32 38 33 A A Shellfront 133 ...

Page 138: ...8 59 60 61 62 63 64 4 5 6 14 E E 42 41 020 43 2 3 020 41 BMP150031 2015155A DRYELL Loading 6836M5K 7246M5K Figure 3 Air seal and latches 8 9 View D D Dryell chute photoeye emitter View C C Dryell chute photoeye receiver 20 19 44 45 46 47 48 PELLERIN MILNOR CORPORATION 134 ...

Page 139: ...EAR MNT all 19 02 22545 6836M5K DRYEL BUCKET FRAME BRKT RT all 20 02 22545A 6836M5K DRYEL BUCKET FRAME BRKT LT all 21 X2 22626 6836M5K DRYEL HYDCYL TRUNION MOUNT all 23 60B100 AIRMT S116B 1CONV F W01 358 7564 all 24 04 20850C MK2 SLIDE PAD COSHA all 25 04 20850S SHIM SLIDE PAD COSHA all 26 03 60851 GASKET 48 DOOR EPDM all 27 27C216A AIR CYL 2 BORE X 10 STROKE W CUSHIONS all 28 54AA00KFRE FEM ROD E...

Page 140: ...ll 44 09RPE006B PHOTOEYE RECEIVER 24 120V AC all 45 09RPE007C P E PWR BLK NO OUT 240V IN all 46 09RPE006B2 PHOTOEYE ON OFF LOGICMOD LM3 all 47 09RPE006A PHOTOEYE EMITTER 24 120V AC all 48 09RPE007C1 P E PWR BLK 240V OUT 240V IN all 49 06 20739 EXTRUSION GLASS PROXSW all 50 06 20739A GLASS 3 06 DIA PROXSW all 51 09RPS18CAU PRXSW QK CONN 18M NO AC UNSHLD all 52 09RPTAC095 CONN 90 FEM 3 PIN AC 3A 5M ...

Page 141: ...7 7 8 8 9 12 16 17 12 16 17 12 16 17 12 16 17 9 14 15 16 17 19 20 21 Folding Door Hardware 13 15 16 17 5 11 16 17 18 19 20 Figure 1 Door Installation Page 1 3 BMP150032 2015155A DRYELL Folding Door 6836M5K 7246M5K 137 ...

Page 142: ... Assembly Page 2 3 BMP150032 2015155A DRYELL Folding Door 6836M5K 7246M5K PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION Frontmost door 4 places 10 19 20 21 View A A Bottom View 2 2 3 3 3 3 4 5 5 4 2 9 138 ...

Page 143: ... all 14 15K043 HXCAPSCR 1 4 20X1 5 GR5 ZINC all 15 15U188 FLTWASH 1 4 STD COMM SS18 8 all 16 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 all 17 15G170 HEXNUT 1 4 20UNC2 SS18 8 all 18 15K083V BUTSOKCAPSCR 3 8 16X3 4 SS18 8 all 19 15U260 LOCKWASHER MEDIUM 3 8 SS18 8 all 20 15G206 HEXNUT 3 8 16 UNC2 SS 18 8 all 21 15K086 HXCAPSCR 3 8 16NCX3 4 SS18 8 Page x x Page 3 3 BMP150032 2015155A DRYELL Folding Door 68...

Page 144: ......

Page 145: ...Water and Steam 8 141 ...

Page 146: ...1 1 2 4 5 4 5 4 5 3 4 5 2 2 2 2 Figure 1 Water valves installed Page 1 6 BMP150033 2015292A Water 6836M5K 7246M5K PELLERIN MILNOR CORPORATION 6 7 8 9 7 7 10 11 12 40 41 9 7 40 41 142 ...

Page 147: ...PORATION BMP150033 2015292A Water 6836M5K 7246M5K Figure 2 Water valve assembly 13 14 15 16 17 8 7 6 20 6 15 9 18 6 20 6 7 19 18 8 6 20 13 8 15 8 15 8 8 17 30 35 31 35 32 35 34 33 38 This port is for Dryell flush This port is for third water See Detail A 143 ...

Page 148: ... CORPORATION PELLERIN MILNOR CORPORATION 24 35 34 36 35 30 37 21 22 22 22 23 27 29 22 28 22 29 25 26 39 This port is for auto balancing valves Detail A BMP150033 2015292A Water 6836M5K 7246M5K Figure 3 Water valve assembly 144 ...

Page 149: ... 4 6 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150033 2015292A Water 6836M5K 7246M5K Figure 4 Water for flushing optional Dryell 49 52 51 51 49 35 34 24 32 35 42 44 45 46 47 43 48 49 50 145 ...

Page 150: ...AG42 NPT NIP 2X4 TBE GALSTL SK40 all 9 5N2ACLSG42 NPT NIP 2XCLS TBE GALSTL SK40 all 10 5N2A37KG42 NPT NIP 2X37 5 TBE GALSTL SK40 all 10 5N2A58AG42 NPT NIP 2X58 TBE GALSTL SK40 all 11 5SL2ANFK NPTELB 45DEG 2 GALMAL 150 all 12 51E098B KINGREDNIP2 5 IDX2 NPT STC3025 all 13 5SCC2ANF NPT COUP 2 GALMAL 150 all 14 5N2A06AG42 NPT NIP 2X6 TBE GALSTL SK40 all 15 5S2ANFA0P1 NPT TEE 2X2X3 4 GALMAL 150 all 16 ...

Page 151: ...ELB 90DEG 3 4 GALMAL 150 all 35 5N0PCLSG42 NPT NIP 3 4XCLS TBE GALSTL S40 all 36 96J031D 3 4 PRESSREG SET 28 FEMXUN all 37 5SX0PNF NPT CROSS 3 4 GALMAL 150 all 38 60E086C023 ASSY 3 4 X23 LG ENDS all 39 5SL0EBEC NPTELB 90DEG STRT 1 4 BRASS125 all 40 60E301 HOSE 2 5 WATER CORRUGATED V50 all 41 27A082 HOSECLAMP 2 5625 3 5CADSC HS48 all 42 5SL1ANFA0P NPTELB 90DEG 1X3 4 GALMAL 150 all 43 51X031 UNIONST...

Page 152: ...N MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150051 2015292A Balancing Valves 7246M5K Figure 1 Balancing Valves 3 6 5 2 1 1 6 7 8 9 10 Typical 3 Places 1 2 17 18 19 20 21 22 21 22 Rib 1 Rib 2 Rib 3 3 3 4 4 5 148 ...

Page 153: ...TALL 7246M5K COMPONENTS all 1 60E086C296 WATERHOSE 3 4 X296 LG ENDS all 2 51X019 UNIONSTRADT 3 4 0107 12 12 all 3 5S0PNFA NPT TEE 3 4 GALMAL 150 all 4 5N0P04AG42 NPT NIP 3 4X4 TBE GALSTL SK40 all 5 5SL0PNFA NPTELB 90DEG 3 4 GALMAL 150 all 6 5N0PCLSG42 NPT NIP 3 4XCLS TBE GALSTL S40 all 7 96P056B71 3 4 NC 230V50 60 BURKERT 5281 all 8 60E086E27A HOSE ASSY 3 4 X27 LG 1 2X3 4 all 9 5SCC0KBE NPT COUP 1...

Page 154: ...cing Valves PELLERIN MILNOR CORPORATION Page 3 3 all 14 5SB1E0PSFO NPTHEXBUSH 1 25X3 4 304SS 150 all 15 03 48062A COLLET RETAINER BAL NOZZLE all 16 03 48063A NUT BAL NOZZLE COLLET RTNR all 17 W2 25112 7246M5K AUTOBALANCE INLET all 18 02 25113 7246M5K AUTOBALANCE INLET GASKET all 19 02 25114 7246M5K AUTOBALANCE ACCESS COVER all 20 02 25115 7246M5K AUTOBALANCE ACCESS COVER GASKET all 21 15K095C HXCA...

Page 155: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150034 2015155A Steam 6836M5K 7246M5K 4 1 2 3 5 6 6 7 8 9 9 10 11 12 13 14 15 16 7 8 9 17 151 ...

Page 156: ...ENTS all 1 51T060 Y STRAINER 1 1 4 CAST IRON all 2 5SP0PHFSS NPT PLUG 3 4 SQ SOLID STL ZINC all 3 5N1E12AF42 NPT NIP 1 25X12 TBE BLKSTL SK4 all 4 96D0011E 1 25 NPTBRZ N C STEAMVALANGBD all 5 52ZX00S005 TUBEFITMALCN1 25 20 FTX B all 6 02 22540A 1 1 4 STEAM TUBING 6836M5K HYD all 7 5N0ECLSBE2 NPT NIP 1 4XCLS TBE BRASS 125 all 8 51V015 TEE 1 4 FGDBRASS 101T7 444 all 9 53A031XB BODY EL90MALE 25X25 269...

Page 157: ...PORATION Page 1 2 BMP120048 2015155A Single Drain Valve 68036H5N 68036H5K 68036M5K 72046M5K To transducer 12 13 14 6 Places 1 2 4 3 15 9 8 6 7 22 23 24 6 Places 18 19 20 21 2 Places 10 11 16 17 5 25 Temperature Probe 153 ...

Page 158: ...l 7 5SB0E0CBEO NPTHEXBUSH 1 4X1 8 BRASS 125 all 8 5SR1A0ENF NPT RED 1X1 4 GALMAL 150 all 9 5N1A05AG42 NPT NIPPLE 1X5 TBE GALSTL SK40 all 10 5SL1KNFACK NPTELB 90DEG 1X1 2 GALMAL 150 all 11 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 12 24G030N ROLLED WASH 379ID NYLTITE 37W all 13 15K086 HXCAPSCR 3 8 16NCX3 4 SS18 8 all 14 15U200 FLATWASHER USS STD 5 16 ZNC P all 15 02 18107 GASKET 8 FLANGED DUMP ...

Page 159: ...in Valve Body with Two Valves PELLERIN MILNOR CORPORATION BIIFGM27 Published Book specs Dates 20100721 20100721 20100806 Lang ENG01 Applic IFG Drain Valve Body with Two Valves Figure 1 Installed views 155 ...

Page 160: ...Drain Valve Body with Two Valves PELLERIN MILNOR CORPORATION Figure 2 Drain valve body with two valves Additional Views Legend 156 ...

Page 161: ... 1 8 10 all 8 60E328A18A Hose 8 X18 all 11 02 18068 Seal all 12 02 18104 Gasket 8 all 13 5SP0PBESC Plug 3 4 all 14 15K086 Bolt 3 8 16X3 4 all 15 24G030N Washer Nylon 379 all 16 15U200 Washer Flat 5 16 all 17 W3 25307D Tank all 18 30N102 Pressure gage 1 4 0 150PSI all 19 51V015 Tee 1 4 all 20 53A501 Flexible tubing Adapter 1 4 all 21 53A500 Flexible tubing Adapter 1 4 all 22 53A059A Flexible tubing...

Page 162: ...LERIN MILNOR CORPORATION BIIFGM28 Published Book specs Dates 20100722 20100722 20100806 Lang ENG01 Applic IFG Bonnet Assembly Figure 1 Bonnet and air cylinder Cross Section Legend A Detailed views Bumper O ring Washer 158 ...

Page 163: ...ad all 2 02 16021C Bumper all 3 60C132 O ring 2X3 16 all 4 02 10585D Bolt 5 16 18X7 875 all 5 15G220 Nut 3 8 24 all 6 02 02085 Washer Upper 381X2 all 7 02 02105B Washer Piston cup 378X2 38 all 8 02 02185 Washer Compression limit 39X3 4 all 9 02 18931E Casting Bonnet all 10 03 01313 Stop all 14 02 18796 Disk all 15 02 16021I Stem all 16 15G168 Nut 1 4 20 all 18 02 18931F Gasket all 19 X2 02743 Bonn...

Page 164: ......

Page 165: ...Chemical 9 161 ...

Page 166: ...age 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150052 2016064A Soap Chute 48040M7K 68036M5K 72046M5K 1 1 2 3 17 18 6 places 8 7 4 9 16 14 13 13 14 15 16 A A 6 5 4 Nozzel within 15 162 ...

Page 167: ...BODY B 1 W3 65400D WLMT 4840M7K SOAP CHUTE BODY all 2 W3 65410A WLMT LID SOAP CHUTE 6836M5K all 3 03 65411 GASKT SOAP CHUTE LID all 4 27A009C LATCH ADJUSTABLE 304 S S all 5 15P100 8 X 3 8 PHILPANHD TYPE B SMS all 6 27A002 NOZZLE BRASS 3 8 SPRAYSYSTEMS all 7 02 22806 6836M5K SUPPLY NOZZLE NIPPLE all 8 5SL0KBEA NPTELB 90DEG 1 2 BRASS 125 all 9 51X017 UNIONSTRADT 1 2 1404 8 8 all 10 60E086K226 3 4X22...

Page 168: ...Page 1 2 PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION BMP150053 2015292A Eight Port Peristaltic Supply Manifold 48040M7K 68036M5K 72046M5K 2 1 3 4 4 5 6 5 7 8 9 10 11 164 ...

Page 169: ...6M5K COMPONENTS all 1 02 22789A 8 PORT POLYPROP MANIFOLD 3 8 CHEM 1 WATER all 2 5SP0KXFHS HEXHD PIPE PLUG 1 2 POLYPRO all 3 02 22727 68M5K PERISTALTIC SUPPT BRKT all 4 27A053 1 1 2 316 SS CONDUIT HANGER all 5 60E086K83A HOSE ASSY 3 4X83 1 2 ENDS all 6 51X017 UNIONSTRADT 1 2 1404 8 8 all 7 5SL1KNFACK NPTELB 90DEG 1X1 2 GALMAL 150 all 8 51ET1AE01 HOSEADAPT PVC 1 MT X 1 INSERT all 9 51E099SS DIXON 1 ...

Page 170: ......

Page 171: ...Control and Sensing Assemblies 10 167 ...

Page 172: ...ELLERIN MILNOR CORPORATION 1 PELLERIN MILNOR CORPORATION Figure 1 Detailed Views BMP150050 2015435A Switch Panel Pivot Arm 48040M7K 68036M5K 72046M5K 1 2 1 3 6 4 7 5 4 6 3 2 8 9 10 11 12 12 12 12 13 13 14 15 168 ...

Page 173: ...W2 22790 WLMT 6836MK5 SWITCH PANEL ARM MOUNT all 3 02 22781 6836M5K SWTICHPANEL ADJUST BUSHING all 4 02 22744A 6836M5K SWTCHPNL PIVOT SLEEVE OUTER all 5 02 22743 6836M5K SWITCHPANEL PIVOT TRACK all 6 02 22744 6836M5K SWTCHPNL PIVOT SLEEVE INNER all 7 02 22743A 6836M5K SWITCHPANEL PIVOT TRACK UPPER all 8 W2 22701 WLMT 6836M5K SWITCH PANEL BOX all 9 02 22702 6836M5K SWITCH PNL MILTOUCH OUTER all 10 ...

Page 174: ...036M5K B GPS72001 7246M5K PROX SWITCH INSTALL 72046M5K COMPONENTS A 1 W2 22751 6836M5K PROXIMITY SWITCH MOUNT SHAFT WLMT B 1 W2 25083 7246M5K PROX SWITCH ADJST SHFT WLMT all 2 W3 60220B PROX SW MTG WLMT 30MM 6440 all 3 02 22750 6836M5K PROX SWITCH TARGET all 4 09RPS30CAS PROXSW QK CONN 30M NO AC SHLD all 5 09RPTAC095 CONN 90 FEM 3 PIN AC 3A 5M all 6 09RPS30DAS PRXSW QK CONN 30M NC AC SHLD all 7 09...

Page 175: ... illustration Parts List Excursion Switch ASSEMBLIES A GES68001 6836M5K EXCURSION SWITCH INSTALL COMPONENTS all 1 09R008A MICSW SPDT BZE6 2RN183 all 2 02 22736 6836M5K EXCURSION SWITCH MOUNT BRKT all 3 02 22735 6836M5K EXCURSION SWITCH TARGET all 4 15K030 HEXCAPSCR 1 4 20UNC2X1 2 GR5 Z all 5 15U185 FLATWASHER USS STD 1 4 ZNC P all 6 15G177 HXNUT 1 4 28UNF2B SAE ZINC GR2 all 7 15U180 LOCKWASHER MED...

Page 176: ...igned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Temperature Probes ASSEMBLIES A 30R0043PB TEMPERATURE PROBE ASSY BRASS COMPONENTS all 1 09B067 BUTTSPLICE INS 16 22GA all 2 30R0043P TEMP PROBE THERMISTOR 30K OHMS all 3 51A026E FLUID CONN...

Page 177: ...Dimensional 11 173 ...

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