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Millipore milli-q, User Manual

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Millipore milli-q User Manual Download Page 29

 

- 29 - 

Installing a POD Pak 

 

Overview 

The installation of a POD Pak involves 2 steps.  These are: 

•

 

placing and flushing the POD Pak onto the POD Unit, and 

•

 

registering the installation of a specific POD Pak. 

 

Placing and 
flushing 

Follow the instructions delivered with the POD Pak. 

 

Registering 

Follow the steps below to register the installation of the POD Pak. 
 

Step Action 

Diagram 

1 

Start in STANDBY Mode. 

 

2 Select 

Menu. 

Press 

. 

 

3 Select 

Maintenance. 

Press 

. 

 

4 

Scroll down to Install POD Pak. 
Select it. 

 

 

Continued on next page 

Summary of Contents for milli-q

Page 1: ...User Manual Milli Q Reference System...

Page 2: ...prehend its contents before attempting installation normal operation or maintenance of the Water Purification System If this User Manual is not the correct one for your Water Purification System then...

Page 3: ...ll meet their applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE MAKES NO OTHER WARRANTY EX...

Page 4: ...marks of Millipore Corporation The M Mark and RiOs are trademarks of Millipore Corporation All other trademarks are trademarks of their respective manufacturers Copyright 2009 MILLIPORE CORPORATION PR...

Page 5: ...s UV RADIATION sticker is used to refer to a position on the Milli Q System Cabinet or inside of it where exposure to UV light is possible This DANGER sticker is used to refer to a position on the Mil...

Page 6: ...iew 35 Software Map 36 Standby Mode 37 General information 37 Description of Standby Menu 38 Manager Menu 40 Description 40 Ready Mode 43 General information 43 Description of Ready Menu 44 Using the...

Page 7: ...arms 74 Overview 74 Alarm Information 75 Summary of Alarm messages 79 Alerts 81 Overview 81 Alert information 82 Summary of Alert messages 87 Ordering Information 89 Consumables Accessories and System...

Page 8: ...stem Some of the more important topics in this chapter are installation requirements consumable information and dimensions of various components of the System Contents This chapter contains the follow...

Page 9: ...B POD Pak C POD Arm D Connections for tubings power cord level sensor and other cables E Q Gard Pack F POD Mast G Main Display H Quantum Cartridge Main Display function The Main Display is used to na...

Page 10: ...Keypad button is shown below It is used to move to the next screen In this example the system is changed from STANDBY Mode to READY Mode Diagram 1 Action Diagram 2 Press Left The use of the Left Keypa...

Page 11: ...1 Action Diagram 2 Press Down The use of the Down Keypad button is shown below It is used to scroll down in a menu Diagram 1 Action Diagram 2 Press Validate The use of the Validate Keypad button is s...

Page 12: ...re does not display a TOC value Should you wish to have a display of the TOC value please contact Millipore and inquire about availability of the TOC Indicator Upgrade Kit In this example there are no...

Page 13: ...are explained below Item Description Item Description 1 Feedwater port 4 Termination Plug connection maximum 5 VDC 2 Ethernet connection maximum 5 VDC 5 Accessories connection maximum 24 VDC 3 Level S...

Page 14: ...water coming from either a Millipore RiOs System or Elix Water Purification System This type of feedwater typically has some ions but contains little organic particulate and colloidal contamination Q...

Page 15: ...itical Quantum TEX Cartridge The Quantum TEX Cartridge contains ion exchange resin and synthetic carbon These purification media are used when the Milli Q Water needs to have both trace levels of ions...

Page 16: ...achieved at start up Weight The various weights are found in the table below Item Operating Weight Dry Weight Shipping Weight Milli Q Reference System 19 5 kg 14 5 kg 19 kg Electrical The electrical...

Page 17: ...ons and requirements Continued Dimensions Materials of construction Please contact Millipore for a list of the Materials of Construction Continued on next page 360 mm 416 mm 552 mm 783 mm 763 mm 422 m...

Page 18: ...r Value Altitude 3000 metres Ambient operating temperature 4 40 C Ambient storage temperature 4 40 C Installation Category II Location The System is intended for indoor use only Pollution Degree 2 Rel...

Page 19: ...alibrating the Flowrate 33 Summary list The steps shown below outline the sequence and major actions of a System installation Please refer to this list throughout the installation Step Action 1 Put PO...

Page 20: ...In order to advance during the installation these alarms should be cancelled for a limited time Q GARD PACK OUT message This alarm occurs because the Q Gard Pack is not installed This alarm goes away...

Page 21: ...ng and removing the tape that holds them together POD Arm Place the POD and POD Arm onto the POD Mast as shown below Feedwater tubing The Feedwater tubing is connected to either a Reservoir or Loop pi...

Page 22: ...llow the steps below Step Action Diagram 1 Plug one end of the feedwater tubing to the Cabinet Open the valve on the other end of the feedwater tubing to allow water flow later 2 Plug in the Terminati...

Page 23: ...configured to have a Level Sensor Cancel Alarms When an Alarm message is displayed follow the instructions on the screen to cancel the text display of the Alarm Check the date When the Alarm messages...

Page 24: ...time By following the instructions earlier in this manual the alarm was cancelled 2 Open the left door of the System Cabinet Remove the 2 protective caps located on the ports inside 3 Remove the cover...

Page 25: ...ontinued Procedure continued Step Action Diagram 5 Push the bottom of the Q Gard Pack inwards 6 Push the pack locking handle down Close the left door 7 One minute later the Main LCD shows that a new Q...

Page 26: ...ht door of the System Cabinet Remove the 2 protective caps located on the ports inside 2 Remove the covers on the 2 ports of the Quantum Cartridge Wet the O rings with water 3 Install the Quantum Cart...

Page 27: ...r tubing onto the end of the barbed fitting Place the other end of the clear tubing into a sink NOTE Do not use any white tape on the threads of the barbed fitting An O ring located inside the POD Dis...

Page 28: ...28 Rinsing the System Continued Procedure continued Step Action Diagram 5 Push the POD Plunger all the way down and then release it to stop dispensing water Leave the System in READY Mode...

Page 29: ...ering the installation of a specific POD Pak Placing and flushing Follow the instructions delivered with the POD Pak Registering Follow the steps below to register the installation of the POD Pak Step...

Page 30: ...30 Installing a POD Pak Continued Registering continued Step Action Diagram 5 Press 6 Press 7 In this example you choose Millipak Press 8 Press 9 Press 10 Press 3 times on...

Page 31: ...Lamp replacement is needed is shown too early NOTE Before doing this make sure that the date and time have been checked for accuracy Procedure This procedure shows how to reset the timer used for the...

Page 32: ...32 Registering UV Lamp timer Continued Procedure continued Step Action Diagram 5 Press 6 Press 7 Press 8 Press 3 times on...

Page 33: ...Litre graduated cylinder is needed Procedure Follow the steps below to perform a Flow Calibration Step Action Diagram 1 Go to STANDBY Mode 2 Select Menu Press 3 Enter the Manager Menu See the Software...

Page 34: ...der the POD Unit Press 7 Press 8 Water dispenses automatically from the POD Unit Wait until it stops dispensing water 9 Measure the amount of water in ml that was dispensed Suppose 870 ml was collecte...

Page 35: ...ntroduction The purpose of this chapter is to explain the various software used in the System Contents This chapter contains the following topics Topic See Page Software Map 36 Standby Mode 37 Manager...

Page 36: ...36 Software Map M a p...

Page 37: ...37 Standby Mode General information Purpose STANDBY mode is used primarily for maintenance actions and going to the Manager Menu Display READY Mode from STANDBY Mode Diagram 1 Action Diagram 2 Press...

Page 38: ...ed to see general information about the Q Gard Pack exchange Install UV 185 Lamp Used to reset Alert message REPLACE 185 NM LAMP Install Quantum Used to see general information about the Quantum Cartr...

Page 39: ...39 Description of Standby Menu Continued Language Diagram 1 Diagram 2 Item Description Language Change the displayed language...

Page 40: ...is necessary to input a Login and a Password The Software Map indicates how to input a Login and a Password Change ID and Password Diagram 1 Diagram 2 Item Description CHANGE ID PASSWORD Change the L...

Page 41: ...QUANTUM Milli Q Product Res Change set point controlling the message MILLI Q RES SP REPLACE Q GARD AND QUANTUM Milli Q Product TOC Change set point controlling the message MILLI Q TOC SP Millipak Chan...

Page 42: ...tically recirculates every hour in READY Mode POD Flow Stop Change the amount of time that the POD Unit dispenses continuously before it automatically stops Temp Comp Change the Temperature Compensati...

Page 43: ...splay is explained below READY Mode screen Explanation In this example the water being dispensed has a resistivity of 18 2 M cm temperature compensated TC to 25 C a temperature of 24 9 C and the TOC i...

Page 44: ...agram 2 Item Description System Operation View operating parameters operating mode status of pump and status of UV Lamp System Alerts View a list of active Alert messages See the Alert Chapter for mor...

Page 45: ...lifetime remaining volume processed catalogue number and serial number NOTE The five items listed above may not be shown in each Consumable Status screen Call Millipore Diagram 1 Diagram 2 Item Descri...

Page 46: ...inputted into the System at time of servicing View information related to upcoming service NOTE This information is entered by a Millipore Representative Information Diagram 1 Diagram 2 Item Descripti...

Page 47: ...n be dispensed from the System and how to view information operating parameters and other things about the System Contents This chapter contains the following topics Topic See Page Dispensing water 48...

Page 48: ...ing it This helps optimised water quality Follow the steps below to do this Step Action Diagram 1 Start in READY Mode NOTE The Resistivity and temperature values may or may not be shown at this time 2...

Page 49: ...sh slightly M Medium Flow push slightly H High Flow push down and hold release when done H Continuous high flow push down and release push down again to stop Volumetric dispensing Follow the steps bel...

Page 50: ...metric dispensing continued Step Action Diagram 3 Select the desired volume of water to be delivered Press 4 When the volumetric dispensing is finished the System recirculates water for 3 minutes 5 Th...

Page 51: ...Action Diagram 1 Make sure the System is in READY Mode NOTE The Resistivity Res and Temperature T are seen in the main READY Mode screen 2 To see Tank Level indicator select Menu Press 3 Select Water...

Page 52: ...CD the following items can be selected System Operation System Alerts System Alarms and System Measures System Operation Follow the steps below to go to the System Operation LCD Step Action Diagram 1...

Page 53: ...the UV 185 nm Lamp is reset then this Alert is no longer shown on the SYSTEM ALERTS LCD System Alarms An example Alarm is shown here This is an Alarm that is currently displayed on the Main Display un...

Page 54: ...Procedure Follow the steps below to view Consumables Status Step Action Diagram 1 Start in READY Mode 2 Select Menu Press 3 Select Consumables Status Press 4 Select the consumable that you would like...

Page 55: ...rvice Representative can enter this information into the System Procedure Follow the steps below to view information under Call Millipore Step Action Diagram 1 Start in READY Mode 2 Select Menu Press...

Page 56: ...tion and serial number and other information Procedure Follow the steps below to see information about the System Step Action Diagram 1 Start in READY Mode 2 Select Menu Press 3 Select Information Pre...

Page 57: ...ion The Catalogue Number Serial Number and other information are shown here The Serial Number is something you should reference when you contact Millipore This LCD shows information such as the Serial...

Page 58: ...the common maintenance needed for a System Contents This chapter contains the following topics Topic See Page Maintenance Schedule 59 Replacing the Q Gard Pack 60 Replacing the Quantum Cartridge 63 Re...

Page 59: ...sentative change the UV Lamp in the system The replacement of this lamp involves removing the cover of the system The instructions for replacing these lamps are not included in this User Manual The in...

Page 60: ...AND QUANTUM Alert message REPLACE Q GARD PACK Removing Remove the used Q Gard Pack by following the steps below Step Action Diagram 1 Place the system into STANDBY Mode 2 Push the POD Plunger down onc...

Page 61: ...a few moments Placing Follow the steps below to install a new Q Gard Pack Step Action Diagram 1 Remove the covers on the 2 ports of the Q Gard Pack Look inside the ports Make sure the rubber O rings...

Page 62: ...m 3 Push the Pack Locking Handle down Close the left door Quantum Cartridge The Quantum Cartridge should be replaced whenever the Q Gard Pack is replaced in order to ensure optimal water quality Proce...

Page 63: ...ld be replaced whenever the Q Gard Pack is replaced Removing Follow the steps below to remove the used Quantum Cartridge Step Action Diagram 1 Place the System into STANDBY Mode 2 Push the POD Plunger...

Page 64: ...m 1 Remove the covers on the 2 ports of the Quantum Cartridge Wet the O rings with water 2 Install the Quantum Cartridge until it is fully seated Close the right door 3 When a new Quantum Cartridge is...

Page 65: ...essories bag Screw the barbed fitting onto the POD Unit NOTE Do not use any white tape on the threads of the barbed fitting An O ring is located inside the POD Unit Push one end of the clear tubing on...

Page 66: ...ued Step Action Diagram 4 Dispense water for about 10 minutes This flushes out any trapped air in most of the System This also rinses off the purification media located in the Q Gard Pack and the Quan...

Page 67: ...ny trapped air Close the vent after this Basing on LCD message The POD Pak needs replacement when the following Alert message is displayed Alert message REPLACE POD PAK Placing and flushing Follow the...

Page 68: ...cing a POD Pak Continued Registering continued Step Action Diagram 4 Scroll down to Install POD Pak 5 Press 6 Press 7 In this example the replacement POD Pak is a Millipak Press 8 Press Continued on n...

Page 69: ...69 Replacing a POD Pak Continued Registering continued Step Action Diagram 9 Press 10 Press 3 times on...

Page 70: ...cedure Follow the steps below to clean the Inlet Strainer Step Action 1 Go to STANDBY Mode 2 Shut off the feedwater supply 3 Unscrew the Inlet Strainer from the feedwater supply 4 Detach the tubing on...

Page 71: ...ing the Inlet Strainer Continued Registering continued Step Action Diagram 2 Select Menu Press 3 Select Maintenance Press 4 Select Clean Strainer Press 5 A picture is shown Press 6 Press Continued on...

Page 72: ...72 Cleaning the Inlet Strainer Continued Registering continued Step Action Diagram 7 Press 3 times on 8 Go to READY Mode...

Page 73: ...a POD Pak or Q Gard Pack and Quantum Cartridge sensor or major component is changed feedwater parameter has changed such as the pressure setting of pressure regulator larger or smaller Reservoir or In...

Page 74: ...ges shown on a System Specifically this chapter explains how an Alarm message is displayed to read an Alarm message to cancel an Alarm and a list of Alarm messages is shown Contents This chapter conta...

Page 75: ...stop the System from dispensing water An example of this is the Alarm message QUANTUM CARTRIDGE OUT The text display of this type of Alarm can be cancelled for one hour by using the Keypad Alarm does...

Page 76: ...the System Alarms LCD See the section View Operation for information on how to access this LCD Viewing an Alarm Message Follow the steps below to view an Alarm message Step Action Diagram 1 The Alarm...

Page 77: ...before cancelling In this example the Alarm message is MILLI Q T MAX Main Display LEDs Main Display Cancelling an Alarm message procedure Follow the steps below to cancel an Alarm message Step Action...

Page 78: ...nformation Continued Alarm after cancelling the text display Main Display LEDs Main Display Alarm fixed Now suppose a Millipore Service Representative fixes the cause of the Alarm Main Display LEDs Ma...

Page 79: ...D C MAX The feedwater conductivity is out of measurement range Contact Millipore MILLI Q FEED T MIN The feedwater temperature is out of measurement range Contact Millipore MILLI Q FEED T MAX The feedw...

Page 80: ...orrectly or it has been removed The System stops operating Verify that the Q Gard Pack is installed correctly Contact Millipore if the problem continues QUANTUM CARTRIDGE OUT The Quantum Cartridge is...

Page 81: ...ges shown on a System Specifically this chapter explains how an Alert message is displayed to read an Alert message to cancel an Alert and a list of Alert messages is shown Contents This chapter conta...

Page 82: ...e maintenance request Examples An example of a minor alert message would be REPLACE POD PAK IN 15 DAYS An example of a major alert message would be REPLACE POD PAK Main Display An Alert message is sho...

Page 83: ...information Continued Viewing an Alert Message Follow the steps below to view an Alert message Step Action Diagram 1 Start in either READY or STANDBY Mode 2 Press 3 Press 4 Press 5 Press Continued on...

Page 84: ...ing the Keypad see below or a Major Alert message is shown This eliminates the Minor Alert message Example Before cancelling the Minor Alert message is Replace POD Pak in 15 Days Main Display LEDs Mai...

Page 85: ...or Alert message can be cancelled by performing the maintenance action i e replace consumable or using the Keypad This cancels the display of the Major Alert message for 24 hours Example Before cancel...

Page 86: ...elling The Alert message has been cancelled but the cause of the message is still active Main Display LEDs Main Display Major Alert consumable replaced The Alert message has been cancelled when the PO...

Page 87: ...e about ordering a replacement Q Gard Pack and Quantum Cartridge NEXT CALIBRATION VISIT IN XX DAYS The System is prompting you that a Calibration Visit should be scheduled Contact Millipore NEXT QUALI...

Page 88: ...YS The System has determined that the Quantum Cartridge should be replaced in XX days where XX is 15 1 Replace the Quantum Cartridge REPLACE UV 185 NM LAMP The System has determined that the UV 185 nm...

Page 89: ...ses EDSKIT001 Q Gard T1 Pack QGARDT1X1 Q Gard T2 Pack QGARDT2X1 Q Gard T3 Pack QGARDT3X1 Quantum TEX Cartridge QTUM0TEX1 Quantum TIX Cartridge QTUM0TIX1 UV 185 nm Lamp ZMQUVLP01 Accessories Item Catal...

Page 90: ...of a Milli Q Reference System Cabinet and Q Gard Pack Quantum Cartridge and POD Pak Note Regularly scheduled preventive maintenance calibration will help you obtain the best performance from your Mill...

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