MICRO-EPSILON surfaceCONTROL SC2500 Operating Instructions Manual Download Page 1

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Operating Instructions

surface

CONTROL

3D SC2500 / SC2510

SC2500-300
SC2510-300
SC2500-400
SC2510-400
SC2500-575
SC2510-575

Summary of Contents for surfaceCONTROL SC2500

Page 1: ...Operating Instructions surfaceCONTROL 3D SC2500 SC2510 SC2500 300 SC2510 300 SC2500 400 SC2510 400 SC2500 575 SC2510 575...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com...

Page 3: ...5 4 4 Gigabit Ethernet Connection 21 5 5 Installation Instructions 21 5 6 Initial Operation 22 6 Operation 23 6 1 Turning On 23 6 2 Operating Programs 23 6 3 Installation 23 6 3 1 Requirements 23 6 3...

Page 4: ...surfaceCONTROL 3D SC2500 SC2510...

Page 5: ...trical equipment Risk of injury Damage to or destruction of the sensor Avoid shocks and impacts to the sensor and the controller Damage to or destruction of the sensor and or the controller The supply...

Page 6: ...hnical data see Chap 3 2 The sensor must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or total failure of the senso...

Page 7: ...is included in risk group 2 according to EN 62471 2008 Do not look into the lens Consciously close your eyes or immediately turn away if the optical radia tion enters the eye The warning sign below is...

Page 8: ...d to the external controller where they are processed Gigabit Ethernet ensures fast data output The 2D 3D Gateway II supports EtherNet IP PROFINET and EtherCAT connec tions 3DInspect and DefMap3D are...

Page 9: ...controller 2 pin LEMO push pull plug for supply voltage Installation Mounting via flange adapter see accessories Temperature range 4 Storage 10 50 C 14 122 F non condensing Operation 5 40 C 41 104 F P...

Page 10: ...half sine Vibration DIN EN 60068 2 6 3 g 5 500 Hz Protection class IP40 Material Metal housing Weight 2 8 kg Control and indicator elements 2 LEDs for storage and power 4 LEDs for COM1 TX RX and COM2...

Page 11: ...ess to hard drive ON Read and write access to hard drive LED LAN 1 2 Meaning Link LED left Constant orange Gigabit Ethernet connection established Constant green 100 Mbit Ethernet connection establish...

Page 12: ...mounting kit for controller 1 Power supply cable 4 pol terminal block resp open ends Carefully remove the components of the measuring system from the packaging and ensure that the goods are for warde...

Page 13: ...and operation Damage to or destruction of the sensor Before connecting the sensor to the power supply and the system computer mount it on a tripod or robot with the appropriate mounting adapters SMR...

Page 14: ...surfaceCONTROL 3D SC2500 SC2510 SMR 660 25 98 0 EMR 860 33 86 MMR 760 29 92 103 4 06 350 13 78 450 17 72 400 15 75 260 10 24 300 11 81 340 13 39 X Z Y Z Fig 6 Dimensional drawing of surfaceCONTROL 3D...

Page 15: ...ceCONTROL 3D SC2500 SC2510 SMR 950 37 40 0 EMR 1250 49 21 MMR 1100 43 31 103 4 06 500 19 69 650 25 59 575 22 64 375 14 76 435 17 13 495 19 49 X Z Y Z Fig 7 Dimensional drawing of surfaceCONTROL 3D SC2...

Page 16: ...ays fastened to the sensor base with a total of 6 M6 screws A metal pin on the underside of the sensor is used for unambiguous orientation of the adapter Mount the sensor to the mounting adapter ensur...

Page 17: ...e of delivery 77 3 03 82 2 3 24 192 7 56 224 8 82 250 9 84 22 87 186 7 32 230 9 06 40 1 57 150 5 91 5 20 14 55 1 0 3 9 Fig 9 Dimensional drawing of SC2500 controller with mounting adapter dimensions i...

Page 18: ...sensor are located in the connector panel on the rear side 1 2 3 4 Fig 11 Rear view of sensor with connectors 1 Ethernet port Camera 1 2 Ethernet port Camera 2 3 Sensor control 4 Power supply 5 4 2 2...

Page 19: ...ata4 Fig 14 Pin assignment connector Ethernet port For the image data output of the cameras via Gigabit Ethernet the sensor has two Gigabit Ethernet interfaces The sen sor supports only the transmissi...

Page 20: ...ol 3 Ethernet port Camera 1 and 2 4 Power supply 5 4 3 2 Supply Voltage Power The power supply connection is a 4 pin plug connector Pin Designation Comment 9 V 36 V DC nominal value 24 V max power con...

Page 21: ...wever the network settings must be spec ified correctly The sensor supports DHCP This setting is enabled by default and has priority over searching in the link local network A fixed IP address can be...

Page 22: ...nt the sensor according to the assembly instructions see Chap 5 1 Mount the controller as per the assembly instructions see Chap 5 3 Connect the sensor and the controller to the cable harness included...

Page 23: ...ment tasks You can use surfaceCONTROL DefMap3D for the analysis of individual surfaces with surfaceCONTROL 3D 25x0 6 3 Installation 6 3 1 Requirements The following minimum system specifications are n...

Page 24: ...ocal Address You can now operate the surfaceCONTROL 3D 25x0 measuring system using the operating programs listed above 6 4 Notes for Operation 6 4 1 Measurement Area The measurement area of the sensor...

Page 25: ...flections from the test object can be reduced by inclining the sensor by up to 30 with respect to the surface of the test object 6 4 3 2 Alignment with Crosshair You will achieve the best results in t...

Page 26: ...distance correct Fig 22 Lateral tilt tilted around the y axis distance correct The screens shown were created with the 3DInspect software from Micro Epsilon Further details can be found in the respect...

Page 27: ...ixels The Exposure time parameter enables you to adjust the exposure In the main view switch from the 3D View to the Image data Switch to the Data acquisition tab Select Sensor settings Pattern projec...

Page 28: ...ommissioned a warm up time of at least 30 minutes is required to achieve uniform temperature dis tribution in the sensor Large temperature fluctuations and changes of the ambient climate act directly...

Page 29: ...lues Remedy can possibly be provided by selec tively masking the projected pattern and not illuminating the undesirably reflecting areas The procedure for masking certain areas is described in the ins...

Page 30: ...horized structural and or techni cal modifications or alterations to the product In the interest of further development MICRO EPSILON reserves the right to modify the design In addition the General Te...

Page 31: ...240 VAC 50 60 Hz 1 8 A Output 19 VDC 7 89 A X95 dovetail mounting adapter Adapter for mounting on X95 profile Qioptiq or on tripod head with dovetail 47 dovetail mounting adapter Adapter for mounting...

Page 32: ...CONTROL 3D SC2500 SC2510 Tripod set Tripod for mounting and alignment of surfaceCONTROL 3D sensors including tripod bag ground spreader tripod head tripod adapter Column stand Column stand for mountin...

Page 33: ...mensions of the adapter are 95 mm x 95 mm x 15 mm A 2 1 2 47 Dovetail Mounting Adapter The 47 dovetail mounting adapter is used to mount the sensor on a quick release plate with a dovetail profile of...

Page 34: ...l format is not supported by the library used the Mono16 pixel format can be used as an alternative In that case however the resolution or measurement area is limited The operating mode and sensor dat...

Page 35: ...llowing combinations of SourceSelector and RegionSelector are permissible Source0 Scan3dExtraction0 Source1 Source2 Region0 Height SourceSelector RegionSelector Height of the image provided by the dev...

Page 36: ...ggerSelector Generates an internal trig ger TriggerSource must be set to Software Command to trigger a measurement TriggerSource TriggerSelector Specifies the internal signal or physical input Line to...

Page 37: ...d Threshold to sort out over driven pixels Threshold for filtering of overexposed pixels PatternWidth Sets the pattern period for sine pattern in pixel Strip width of the projected sine pattern Patter...

Page 38: ...s whether the scan3dInvalidDataValue parameter can be used to identify invalid points The value is true if no mask is transmitted Scan3dInvalidDataValue Scan3dExtractionSelector Scan3dCoordinateSelect...

Page 39: ...ensor or measuring object can now be moved to the next measuring position EventFrameStartData Category that contains all the data features related to the FrameStart Event This event is triggered when...

Page 40: ...it UserSetSave UserSetSelector Save the User Set speci fied by UserSetSelector to the non volatile memory of the device Saves the user setting specified by UserSetSelector to the sensor UserSetDefaul...

Page 41: ......

Page 42: ...KG K nigbacher Str 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 info micro epsilon de www micro epsilon de Your local contact www micro epsilon com contact worldwide X9751439 A01...

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