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MICRO-EPSILON ILR1020-6, Operating Instructions Manual

The MICRO-EPSILON ILR1020-6 is a state-of-the-art laser distance measurement sensor. To ensure optimal usage, we provide a comprehensive Operating Instructions Manual that can be easily downloaded for free from our website. This manual serves as a valuable resource, guiding users through proper installation, setup, and operation of the product.

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Page 7

Safety

optoNCDT ILR 102x/110x/115x

1.5 

Proper Environment

 - Protection class: 

IP 67

 - Operating temperature:  -10 ... +50 °C (+14 ... +122 °F) 

    

-20 ° … +50 °C (-4 ... +122 °F) continuous operation

 - Storage temperature:  

-30 ... +75 °C (-22 ... +167 °F)

 - Humidity: 

5 - 95 % (non-condensing)

 - Ambient pressure: 

Atmospheric pressure 

Summary of Contents for ILR1020-6

Page 1: ...O EPSILON Eltrotec GmbH Heinkelstr 2 73066 Uhingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 eltrotec micro epsilon de www micro epsilon com Operating Instructions optoNCDT ILR 102x 110x 115x ...

Page 2: ... contact laser optical distance sensors MICRO EPSILON Eltrotec GmbH Heinkelstraße 2 73066 Uhingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 e mail info micro epsilon de www micro epsilon com ...

Page 3: ... Delivery 13 4 1 Unpacking Included in Delivery 13 4 2 Storage 13 5 Installation 14 5 1 Sensor Mounting 14 5 2 Reflector Mounting 15 5 3 Light Spot Geometry 17 5 3 1 ILR102x 17 5 3 2 ILR11xx 18 5 4 Electrical Connection 19 5 4 1 ILR102x 20 5 4 2 ILR11xx 21 6 Operation 22 6 1 ILR102x 22 6 1 1 Control and Display Elements 22 6 1 2 Switching Point Analog Output SLOW FAST Mode 23 6 1 3 Automatic Refle...

Page 4: ...Analog Output 33 6 2 6 Offset 35 6 2 7 Unit 35 6 2 8 Interface and Parameter 35 6 2 9 Serial Interface RS422 Protocol 37 6 2 10 Timing SSI Compatible Interface 42 6 2 11 Error Messages 43 6 2 12 Factory Preset 44 6 2 13 Password 44 7 Instructions for Operation 44 8 Warranty 45 9 Service Repair 45 10 Decommissioning Disposal 45 Appendix A 1 Optional Accessories 46 A 2 Factory Setting 51 ...

Page 5: ... Indicates a user action i Indicates a tip for users Measure Indicates hardware or a software button menu 1 2 Warnings Connect the power supply and the display output device in accordance with the safety regulations for elec trical equipment Risk of injury Damage to or destruction of the sensor The supply voltage must not exceed the specified limits Damage to or destruction of the sensor Protect t...

Page 6: ...c GmbH Heinkelstraße 2 73066 Uhingen Germany The measuring system is designed for use in industrial environments and meets the requirements 1 4 Intended Use The optoNCDT 102x 110x 115x is designed for use in industrial applications It is used for distance measuring positioning and robot control The system must only be operated within the limits specified in the technical data see Chap 3 3 The syst...

Page 7: ...10x 115x 1 5 Proper Environment Protection class IP 67 Operating temperature 10 50 C 14 122 F 20 50 C 4 122 F continuous operation Storage temperature 30 75 C 22 167 F Humidity 5 95 non condensing Ambient pressure Atmospheric pressure ...

Page 8: ...armless under foreseeable conditions For class 1 lase devices an impairment of color vision and annoyance e g by glare can not be excluded Let perform maintenance and repair only by authorized service personnel The sensor complies with all applicable laws for the manufacturer of laser devices This system is classified by the Center for Devices and Radiological Health CDRH as a Class I laser device...

Page 9: ...ed for mounting and adjustment purposes The measurements are provided with analog or digital standard interfaces Fig 2 Front view ILR1020 1021 Fig 3 Front view ILR110x 115x The series ILR102x sensors contain 2 buttons for complete on site setup Analog output 4 20 mA 2 switching outputs The series ILR11xx sensors contain LCD display and 3 buttons for complete on site setup RS422 interface SSI compa...

Page 10: ... At the same moment the time is stopped The outgoing pulse starts a clock and the received pulse stops the clock The elapsed time light runtime is proportional to the light distance The pulse runtime measurement sup press ambiguities in the received signal and enables well interfering light suppression Runtime Reflection Fig 6 Runtime measurement with pulsed laser light for distance measurement ...

Page 11: ...tal output 0 1 oder 0 125 mm Digital data rate SSI 1 4 ms SSI cycle 80 μs RS 422 2 9 ms at 57 6 kBaud Response time 80 13 ms 1 65 30 ms 1 12 ms Temperature stability 1 2 mm K 0 5 mm K 5 mm absolute Laser class Measuring IR 905 nm laser class 1 II IR 900 nm laser class 1 II Mounting red 650 nm laser class 2 II Light spot diameter 3 x 10 mm 4 m 15 x 20 mm 10 m 3 x 10 mm 4 m 20 x 20 mm 10 m 3 x 10 mm...

Page 12: ...tion no load operation UB 24 VDC 125 mA with inverse polarity protection Connection 5 pin connector M12 12 pin connector M16 Protection class IP 67 Dimensions 93 mm x 93 mm x 42 mm Housing material ABS shock resistant Vibration 10 55 Hz amplitude 1 5 mm period 5 min at resonant frequency or 55 Hz stress time 30 min per axis Shock EN 60947 5 2 Acceleration 30 g pulse duration 11 ms half sinusoid 3 ...

Page 13: ...Female cable connector You will find optional accessories in appendix see Chap A 1 Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufacturer or...

Page 14: ...y means of 3 screws type M5 The laser beam must be directed perpendicularly onto the surface of the target In case of misalignment it is possible that the measurement results will not always be accurate i To align the sensor please comply with the Instructions for Operation see Chap 7 81 5 3 24 93 3 66 20 79 42 1 65 42 1 65 43 1 69 94 4 3 72 12 3 48 5 75 23 27 5 1 08 Light beam Mounting holes ø 5 ...

Page 15: ...540 ILR R660 ILR R460 ILR R250 ILR RF250 250 m 200 m 80 m 80 m 50 m B b a A t d Fig 8 Dimensional drawing reflector dimensions in mm not to scale Fig 9 Distances to the different reflectors to the sensor i Measuring against a reflector only with series ILR1021 1101 1151 sensors A B a b d t ILR RF250 250 250 0 5 ILR R250 248 248 218 218 6 5 4 5 ILR R460 460 460 430 430 6 5 4 5 ILR R660 660 660 630 ...

Page 16: ...n of the red light target laser spot on the reflector at very long ranges 100 m When aligning first check that the light spot is in the center of the reflector at a very short distance e g 1 m The reflector is then moved to its final position with the longest range and the position of the light spot is checked again and adjusted if necessary Finally check the position of the light spot again close...

Page 17: ...ght Spot Geometry 5 3 1 ILR102x 27 5 4 x 7 3 x 10 4 x 12 10 x 5 2 m 4 m 6 m Fig 11 Light spot geometry ILR1020 dimensions in mm not to scale 27 5 15 x 20 30 x 40 45 x 60 10 x 5 10 m 20 m 30 m Fig 12 Light spot geometry ILR1021 dimensions in mm not to scale ...

Page 18: ...ptoNCDT ILR 102x 110x 115x 5 3 2 ILR11xx 27 5 3 x 10 4 x 12 10 x 20 4 m 6 m 10 m 10 x 5 27 5 20 x 20 100 x 100 200 x 200 500 x 500 10 x 5 10 m 50 m 100 m 250 m Fig 13 Light spot geometry ILR11x0 dimensions in mm not to scale ...

Page 19: ... pin connectors ILR102x or 12 pin connectors ILR11xx Bending radius of the supply and output cable available as an optional accessory see Chap A 1 PC1x 34 mm once 84 mm permanent PC11x 47 mm once 116 mm permanent UB Switching output 0 V GND RLast Umax 2 4 V Fig 14 Wiring diagram switching outputs ...

Page 20: ... 18 30 V 2 white Switching output QB Imax 100 mA 3 blue 0 V GND 4 black Switching output QA Imax 100 mA Fig 15 Female cable connector view on solder pin side 5 gray Analog output 4 20 mA 1 5 4 2 3 ILR102x UB 18 30 VDC IOUT 4 20 mA Switching output Q A Switching output Q B GND supply output mA Fig 16 Pin assignment ...

Page 21: ... Clock D analog yellow Analog output 4 20 mA ILR11x0 only E QS gray Service output Qs Imax 50 mA F QB pink Plausibility output Qp Imax 50 mA G UB red UB 18 30 V H RX black RS422 received data SSI Clock J NC violet K TX gray pink RS422 transmitted data SSI Data L Q2 red blue Switching output Q2 Imax 100 mA M GND blue 0 V GND Fig 17 Pin assignment G F E D C L B A K J H M Fig 18 Female cable connecto...

Page 22: ... SLOW Set key Toggle key i The sensor needs a warm up time of about 15 min for repeatable measurements LED Description Operation is done with the keys Set and Toggle Set Setting or resetting the selected function The value is stored if the menu LED flashes 3 times Toggle Switches through the menu functions QA lights Switching output QA active QB lights Switching output QB active Fast Slow flashes ...

Page 23: ...n leaving the control menu the target laser is switched off automatically QA QB S T Setting switching point QA Press the Toggle key until the menu LED SA1 lights up Position the reflector at the desired switching point and press the Set key QA QB S T Setting switching window QA Press the Toggle key until the menu LED SA1 lights up Position the reflector at the desired first switching point and pre...

Page 24: ...d Slow mode Press the Toggle key until the LED SLOW lights up Press Set key than the sensor switch es between SLOW and FAST mode LED SLOW flashes slow SLOW mode LED SLOW flashes fast FAST mode QB Setup QA QB S T Setting switching point QB Press the Toggle key until the menu LED SB1 lights up Position the reflector at the desired switching point then press the SET key QA QB S T Setting switching wi...

Page 25: ...ow is set for a signal output so that the detected surface of the background object automatic reflector is approximately in midway between the switching points Qn 1 and Qn 2 The background object can also be moved e g a conveyor belt The sensor now operates like a reflection light barrier All objects are detected in zone A regardless of their degree of reflection or possible mirroring surfaces exc...

Page 26: ...istance in m Smallest detectable part in relation to the distance This chart shows typical values measured on a square white object 6 1 5 Factory Setting ILR1020 ILR1021 Analog output 0 4 mA 6000 mm 4 mA 30000 mm Analog output 100 20 mA 200 mm 20 mA 200 mm Switching output Q A 600 mm N O Switching output Q B 2500 mm N O ...

Page 27: ...n operating mode Switch to menu level If pass word function is active changes to password entry Measuring mode remains active until correct pass word has been entered When editing e g switching points Switches cursor position from right to left or stops entry if cursor is at the far left Scrolls to the next function right Editing Increase current digit by 1 In QuickSet menu it enables the teach in...

Page 28: ...Q1 active Q2 lights Switching output Q2 active Power lights Power supply OK Error lights Error Fig 20 Display elements LEDs All parameters can be adjusted and measured values can be read via the integrated serial interface using PC software or your own special application program Parameters of the RS422 interface can only be altered on the sensor ...

Page 29: ...is possible to switch to another menu item with or select the menu point with 2 Menu item With this display the keys can be used to alter the value ESC ILR1xxx Rev nnnnn When the sensor is switched on the sensor type and the software revision number appears for approximately 2 sec The software revision number must always be quoted when contacting the manufacturer with technical queries i The red t...

Page 30: ...up QuickSet Enter 4564 Q1 IIII q2 Teach In Set Q1 Teach In Set Q2 Teach In ANA LOG Mode Q1 Teach 1 1 Teach 1 2 HYST 1 Mode Q2 Teach 2 1 Teach 2 2 HYST 2 MODE ANA COPY Q A Teach A1 Teach A2 Offset 0 OFFSET nnnn OFFSET clear UNIT MM UNIT MM UNIT INCH Only if password is active A Fig 21 Table menu structure ...

Page 31: ...tup Password OFF Password OFF Password ON Factory Preset Factory OK A Fig 22 Proceeding table menu structure 6 2 3 Operation Mode ESC DIST mm 2487 In operating mode DIST mm or DIST INCH appears in the first line depend ing on the active unit The current measured value is displayed in the second line When the keys or are pressed the screen lights up ...

Page 32: ...5 the rising or falling edge of the switching output is taught with the set hysteresis in Single switching mode In Double switching mode the teach in point LP marks the center of the switching points rising or falling edge The switching points are located sym metrically in a distance of 100 mm around LP with the set hysteresis Meaning of the display symbols Q1 Output 1 ON q1 Output 1 OFF Q2 Output...

Page 33: ...n 2 is used for a double switching output The hysteresis of the switching outputs prevents frequent or unmeant switching of the output if the target moves slightly around the switching point Range of the hysteresis ILR115x 5 mm ILR110x 10 254 mm Step size 1 mm The hysteresis is located symmetrically around the switching point If the upper limit is reached the limit value of measuring range is vali...

Page 34: ...0 mA rising characteristic falling characteristic 100 Fig 24 Measuring range and current output ILR11x0 Editing When the teach in function has been completed with the value measured at this moment is stored and the sen sor switches one level up If the teach in function is com pleted with the key or the edit mode is activate The cursor flashes below the digit on the far right hand side which can be...

Page 35: ...Unit Unit makes it possible to choose between millimeters and inches as the display and output unit The inch display and output via the interface is value 100 Inch i e a dis played value of 18835 is equivalent to 188 35 Inch Factory setting is mm ESC DIST mm 4784 ESC DIST inch 18835 6 2 8 Interface and Parameter The series ILR11xx sensors contain RS422 SSI1 10 SSI1 8 compatible or EXTernal BUSadap...

Page 36: ...iable full duplex serial interface with a transfer rate up to 10 MBaud and a cable length of 1 000 m The screened connection cable is connected to the sensor connector and the ground terminal of the control cabinet SSI 1 10 LSB 0 1 mm 10 MIL or 1 8 LSB 0 125 mm 8 MIL Codes BINÄR24 BINÄR25 GRAY24 or GRAY25 Factory setting are possible For a reliable data transfer the maximum clock speed depends on ...

Page 37: ...e outside the limit values or ACK the command was recognized and executed the command requires no return data or Data the command was recognized and the requested data has been sent Definitions STX start transmission 02h CTRL B EOT end of text 04h CTRL D NAK no acknowledge 15h CTRL U ACK acknowledge 06h CTRL F Command 3 digit command ASCII text Data whole numbers ASCII text In ASCII text command d...

Page 38: ...x are read X XX Revision number YYYY User offset mm or 10 MIL AA ON Output HIGH OFF Output LOW BB Mode 0 Output off 1 1 switching point 2 2 switching points CC Switching point 1 Offset 12000 Offset DD Switching point 2 Offset 12000 Offset EE Hysteresis 0 254 mm GG Unit 10MIL or MM DDD Error state FF Analog value 0 4095 Output of the error state D 0 no error D 1 Error D7 Transmitter faulty D6 Recei...

Page 39: ...ed or faulty D5 Temperature warning T 10 C or 70 C D4 Target out of range or receiver faulty D3 Temperature error T 85 C D2 Supply voltage to low D1 PLL unlocked D0 always 0 GTE get temperature DDD DDD Internal temperature in C GVE get version Fx9x Revision X XX Software version is sent GCM help command get commands All available commands All available commands are sent in text format ICM input co...

Page 40: ...K Hysteresis setting around the switching points Q2 in mm or INCH 100 IL1 input limit Q1 1 Offset 12000 Off set respec tively Offset 48000 Off set ACK Setting of the first switching point Q1 in mm or INCH 100 IL2 input limit Q2 1 Offset 12000 Off set bzw Offset 48000 Off set ACK Setting of the first switching point Q2 in mm or INCH 100 IL3 input limit Q analog 1 Offset 12000 Off set bzw Offset 480...

Page 41: ...m or INCH 100 IL6 input limit Q analog 2 Offset 12000 Off set ACK ILR11x0 only Setting of the 100 point of the analog characteristic see Chap 6 2 5 IM1 input mode Q1 0 1 2 ACK 0 not active 1 1 switching point 2 2 switching points IM2 input mode Q2 0 1 2 ACK 0 not active 1 1 switching point 2 2 switching points IM3 input norm Q analog 0 1 ACK ILR11x0 only 0 Q 1 Q inverted IN1 input norm Q1 0 1 ACK ...

Page 42: ... min 2 μSec 500 kHz max 13 μSec 77 kHz Tv Delay time max 360 ns Tm Minimum time between last rising edge and reloading of SSI approx 24 μSec Gn MSB here Gray Code 24 bit transmission G1 second LSB G0 LSB 24 E transmission G1 LSB G0 Error bit 25 bit transmission G1 second LSB G0 LSB Attention With SSI compatible transmission data are updated synchronous with the readout cycle The data are as up to ...

Page 43: ...rnal light too strong or internal error LAS ERR active active 10000000 Measurement laser faulty LOW VOLT 00000100 Error in supply voltage voltage too low or error in measurement of supply voltage NO VALUE 00000000 First measurement after switching on not yet ready This message disappears after a short time SEARCH BUS Not possible Connection to external bus adapter canceled The sensor automatically...

Page 44: ... is set to Password ON it is only possible to quit operating mode when 1234 has been entered as password Measuring mode continues in the background while the password is being entered Should no entry be made in the password input menu over a period of approximately 10 seconds the operating mode reappears on the display 7 Instructions for Operation Alignment can be carried out with the aid of the i...

Page 45: ...n particular MICRO EPSILON Eltrotec shall not be liable for any consequential special indirect or incidental damage In the interest of further development MICRO EPSILON Eltrotec reserves the right to make design changes without notification For translations into other languages the German version shall prevail 9 Service Repair If the sensor or the sensor cable is defective Please send us the affec...

Page 46: ...102x 110x 115x Appendix A 1 Optional Accessories Accessories for optoNCDT ILR 102x PC1000 x Power supply and output cable 2 and 5 m long connector straight PC1000 90 x ø14 75 58 dia 10 05 0 395 Power supply and output cable 2 5 and 10 m long angle plug ...

Page 47: ...toNCDT ILR 102x 110x 115x Accessories for optoNCDT ILR 110x 115x PC1100 x ø18 5 73 dia 55 5 2 19 Power supply and output cable 3 5 10 20 30 m long PC1100 90 x 37 2 1 46 ø20 0 79 dia Power supply and output cable 3 5 10 20 30 m long angle plug ...

Page 48: ...0x 115x PC1100 x USB USB power supply and output cable 3 m long Sensor cable with connector with integrated RS422 USB converter USB connector for PC integrated power supply 100 240 VDC FC1100 Female connector for ILR11xx FC1100 90 Female connector for ILR11xx ...

Page 49: ...ILR MA 90 140 5 5 53 90 5 3 56 53 2 09 50 1 97 R 2 6 10 3 12 32 1 26 18 71 4 16 45 1 77 28 1 10 20 ø 3 1 12 dia 4 16 R 8 1 5 3 2 1 14 55 ø 3 1 12 dia R 30 1 18 45 R 2 6 10 R 2 6 1 0 R 2 6 1 0 11 43 25 98 Mounting bracket for sensor Dimensions in mm inches not to scale ...

Page 50: ...ssories optoNCDT ILR 102x 110x 115x LR FA1 Bolt spacer 3 3 Fine adjustment set for moun ting bracket 3 range of rotation in both directions ILR AA1 approx 50 mm 1 96 inches Aligning aid for positioning the sensor on great distances ...

Page 51: ...LR1020 ILR1021 Analog output 0 4 mA 6000 mm 4 mA 30000 mm Analog output 100 20 mA 200 mm 20 mA 200 mm Switching output Q A 600 mm N O Switching output Q B 2500 mm N O Offset 0 Unit mm Reset In the menu Factory Preset You will find other factory settings see Chap 6 2 5 see Chap 6 2 8 ...

Page 52: ...EPSILON Eltrotec GmbH Heinkelstr 2 73066 Uhingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 eltrotec micro epsilon de www micro epsilon com X9751151 A061019HDR X9751151 A06 MICRO EPSILON Eltrotec ...

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