MICRO-EPSILON capaNCDT 6500 Instruction Manual Download Page 1

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Instruction Manual

capa

NCDT

6500

CS005
CS02
CSH02
CSH02FL
CS05
CSE05
CSH05

CSH05FL
CS08
CS1
CSE1
CSH1
CSH1FL
CS1HP

CSH1.2
CSH1.2FL
CS2
CSE2
CSH2
CSH2FL
CS3

CSH3FL
CS5
CS10
CSG0.50-CAm2.0
CSG1.00-CAm2.0

Summary of Contents for capaNCDT 6500

Page 1: ...nstruction Manual capaNCDT 6500 CS005 CS02 CSH02 CSH02FL CS05 CSE05 CSH05 CSH05FL CS08 CS1 CSE1 CSH1 CSH1FL CS1HP CSH1 2 CSH1 2FL CS2 CSE2 CSH2 CSH2FL CS3 CSH3FL CS5 CS10 CSG0 50 CAm2 0 CSG1 00 CAm2 0...

Page 2: ...patented technology licensed by Beckhoff Automation GmbH Germany MICRO EPSILON MESSTECHNIK GmbH Co KG K nigbacher Stra e 15 94496 Ortenburg Germany Tel 49 8542 168 0 Fax 49 8542 168 90 e mail info mi...

Page 3: ...nsional Drawing Sensors 15 4 3 Sensor Cable 18 4 4 Preamplifier CP6001 and CPM6011 19 4 5 Preamplifier Cable CAx 20 4 6 Controller 20 4 7 Power Supply 21 4 8 Ground Connection Earthing 21 4 9 Pin Assi...

Page 4: ...erface 46 6 6 Firmware Update 46 7 EtherCAT Interface 46 7 1 Introduction 46 7 2 Change Interface 47 8 Operation and Maintenance 47 9 Liability for Material Defects 48 10 Decommissioning Disposal 48 A...

Page 5: ...destruction of the sensor and or controller Avoid shocks and impacts the sensor and controller Damage to or destruction of the sensor and or controller Protect the cable against damage Failure of the...

Page 6: ...ty related applications 1 5 Proper Environment Protection class sensor sensor cable preamplifier IP 54 applies only for connected sensor cable Protection class controller IP 40 The space between the s...

Page 7: ...of the measuring signal is achieved for electrically conductive target materials metals without any additional electronic linearization Slight changes in the conductivity or magnetic properties do not...

Page 8: ...e sensor must be kept clean and free from damage The capacitive measuring process is area related A minimum area see table is re quired depending on the sensor model and measuring range In the case of...

Page 9: ...hes length are with a special adjust ment of the controller possible The user must not shorten or lengthen these special cables Usually a damaged cable can not be repaired i Switch off the device when...

Page 10: ...und connection Fig 6 Rear view DT6530 Fig 7 Front view DT6530C 2 2 6 Oscillator The oscillator supplies all measuring channels sensors with constant frequency and amplitude stable alternating current...

Page 11: ...7 pol Sub D connector The system can be connected to a network through a Ethernet interface and the measuring values can be read out digital see Chap 6 Ethernet Interface In addition the display board...

Page 12: ...ulator measurement yes no Temperature stability digital 5 ppm C analog 10 ppm C 80 ppm digital and analog Operating temperature sensor 50 200 C 58 392 F Operating temperature controller 10 60 C 50 140...

Page 13: ...twork cable crossover cable CD with Runtime version MEDAQlib Ethernet SensorFinder ESI file EtherCAT n Number of displacement measuring channels Remove the parts of the system carefully from the packa...

Page 14: ...tion free installation position The grub screw must be made of plastic so that it cannot damage or deform the sensor housing Grub screw Fig 10 Radial point clamping with grub screw i Do not use metal...

Page 15: ...83 0 008 7 7 0 30 dia 9 0 35 13 7 0 54 dia 30h7 1 18 dia 20h7 79 dia 24 0 2 945 0 008 CS3 M 1 2 20h7 79 dia 40h7 1 58 dia CS5 M 1 2 20h7 79 dia 60h7 2 36 dia M 1 2 CS10 16 5 649 16 5 649 24 0 2 945 0...

Page 16: ...SH05FL CRmx 6 5 25 4 16 0 1 003 3 12 dia 1 75 07 2 2 09 appr 37 1 46 ca 9 4 37 CSH1FL CRmx CSH1 2FL CRmx 11 43 2 25 09 4 5 18 5 20 7 5 29 R6 24 3 12 dia 0 1 003 4 16 2 5 10 4 16 dia 2 2 09 appr 37 1 4...

Page 17: ...2 2 09 4 16 2 2 09 ca 9 4 appr 37 20 79 25 98 ca 37 appr 1 46 20 79 25 98 3 12 7 6 30 CSH3FL CRmx 200 7 87 9 9 0 39 15 0 59 20 2 0 80 1 0 04 Sensor structures Thickness 0 9 0 05 0 04 0 002 216 8 5 R 2...

Page 18: ...6 5 1 44 7 28 9 4 37 Sensor cable CCgxB 90 8 9 35 SW7 25 98 20 5 81 30 5 1 20 7 28 10 39 9 4 37 Cable length x 17 5 69 13 7 54 8 6 34 6 24 5 4 21 2 1 37 1 46 27 1 06 7 28 Sensor cable CCmxC Sensor cab...

Page 19: ...lifier CPM6011 Mounting preamplifier with mounting device CP6001 Remove the four black protecting caps at the housing screws dimension 73 Remove the four housing screws Fix the both mounting devices a...

Page 20: ...standard 5 m 4 6 Controller Text Text Text 133 5 8 30 112 4 256 10 A B Model A B 6530c maximum 2 channels 214 8 236 9 6530 maximum 8 channels 427 17 449 18 Dimensions in mm inches not to scale 25 3 0...

Page 21: ...to other systems with capaNCDT systems is no target earthing necessary Fig 14 shows two synchronized capaNCDT sensors measuring against a mill Due to the unique synchronizing technique of Micro Epsil...

Page 22: ...el 6 18 N C 30 I Out Channel 6 7 U Out Channel 7 19 N C 31 I Out Channel 8 8 U Out Channel 8 20 AGND Channel 1 32 GND_Trigger_I 9 I Out Channel 1 21 AGND Channel 2 33 Sync_In 8M 10 I Out Channel 3 22...

Page 23: ...cillator of controller 2 switches automatically into synchronization this means depending on the oscillator of controller 1 An influence of poor earthed target is excepted Where necessary synchronize...

Page 24: ...e full resolution of the measurement channel Its 1 10000 display resolution for each channel for monitoring purpose For the maximum resolution of the displacement signal please use the dialog or digit...

Page 25: ...results of these functions are then output to Analog Out1 mathematical function of channel 4 and Analog Out2 mathematical function of channel 6 If you delete the math function for channel 4 the math f...

Page 26: ...t non conducting targets Connector preamplifier LED Zero LED Range LED Status Potentiometer Gain Potentiometer Lin Potentiometer Zero Analog signal BNC Connector Fig 26 Front view DL6510 LED Color Fun...

Page 27: ...nducting Cond and non con ducting targets Insul In position Cond conductor only the zero setting with the ze ro trimmer is active The amplifying is set to 0 up to 10 V at the entire measuring range In...

Page 28: ...ted sensor or measuring object results in a reduced measuring range and zero point shifting according to the tilting Curved target surfaces cause linearity reductions if the distance between the senso...

Page 29: ...se parameter chang es recalibration is recommended Resistivity of the target Dielectric constant of the target Shape and thickness of the insulator With thin targets metal behind the target may influe...

Page 30: ...signal difference C A and select a sensitivity which matches the measuring range for example 1 V mm Set the distance point C and calculate the required measured value C C C E C A E desired signal spa...

Page 31: ...s have been generated by the analogue digital converter yet Trigger mode 2 high level As long as a logical high level is connected to the trigger input measured values are sent thanks to the data rate...

Page 32: ...MEDAQlib 6 1 Hardware Interface In order to use the Ethernet interface a demodulator module must be provided in chan nel 1 as this one determines the cycle for all channels The data logging of all ch...

Page 33: ...at any time by using the web browser Enter the current IP address into the address bar Go to the menu Settings Digital Interfaces Ethernet settings to set a new IP address activate DHCP or change the...

Page 34: ...ta rate It is possible to adjust different data rates between 2 5 Sa and 7 8 kSa resp 3 9 kSa The data rate applies to all channels Filter Measuring value averaging The following filters are selectabl...

Page 35: ...the values averaging also which are output via the Ethernet and EtherCAT interface Math functions For calculation of several channels 6 4 Commands All commands are transmitted via port 23 Telnet Each...

Page 36: ...he controller contains 4 channels as a maximum They always have to be located within the first 4 slots The data rate is 3900 Sa s if you use more than 4 channels 6 4 2 Trigger Mode TRG If the trigger...

Page 37: ...Moving average The average value Mgl is derived and output via the selectable number N of successive measured values according to the following formula MW k k 1 N N M o Fig 35 Formula for the moving...

Page 38: ...signal small hysteresis effects in the size of the calculated noise can occur 6 4 6 Averaging Number AVN Number of measuring values used to calculate the average adjustable from 2 8 AVN Command AVNn...

Page 39: ...Place the sensor or the target in the corresponding position After the command has been received the current measuring value will be recorded at this position as a lineari zation point and thus the co...

Page 40: ...the measuring range 10 linearization point at 100 of the measuring range 6 4 12 Status STS Reads all settings at once The individual parameters are separated by a semicolon The structure of the respec...

Page 41: ...0 measured value Numbers exceeding 21 bit are therefore greater for example 3FFFF complies with 200 of the measured value Factor1 Factor8 Multiplication factors including prefix with which the measure...

Page 42: ...mal place 6 4 18 Clear Mathematics Function CMF Deletes the math function on a channel CMF Command CMFm CRLF Response CMFmOK CRLF Index m 1 8 Channel number 6 4 19 Ethernet Settings IPS IP Settings Ch...

Page 43: ...NO Serial number OFS Measuring range offset RNG Measuring range UNT Unit of measuring range e g m DTY Data type of measuring values 1 measuring value as INT 0 no measuring value 6 4 24 Access Controll...

Page 44: ...formation in Channel MRA Measuring Range Changes the measuring range information of a channel e g in case of a sensor change This information is e g required for the correct scaling of the measuring v...

Page 45: ...t In order to change the address settings click the button Change IP Address type static IP address IP address 169 254 168 150 1 Subnet mask 255 255 0 0 Click the button Apply to transmit the changes...

Page 46: ...ng the controller 6 6 Firmware Update The controller has a firmware update function We recommend to always use the latest firmware version You can find the latest firmware version on our website and i...

Page 47: ...CAT an ESI file is supplied You will find further instructions in the appendix see Chap A 5 8 Operation and Maintenance Disconnect the power supply before touching the sensor surface static discharge...

Page 48: ...s is not covered by the liability for material defects Repairs are carried out exclusively by MICRO EPSILON Further claims can not be made Claims arising from the purchase contract remain unaf fected...

Page 49: ...rs S 601 0 05 to CS 2 MC25D Digital micrometer calibration device setting range 0 25 mm adjustable zero point for all sensors SC3100 x Synchronization cable cable length x 0 3 or 1 m DO6510 Analog out...

Page 50: ...98 SW11 9 4 37 dia M9x0 5 1 75 07 13 50h6 Vacuum feed through triax weld able Max leak rate 1x10e 9 mbar l s 1 Compatible with connector type B M9x0 5 9 4 37 34 1 34 Standard flange CF16 6 24 13 5 53...

Page 51: ...easuring range CS02 CS1 CS10 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 Angle Measurement error MR 0 1 2 3 4 5 6 7 8 9 10 Sensor Target i Figures give an influence example shown on the sensors CS02 CS1 a...

Page 52: ...s please request for de tailed information A 4 2 Measurements on Balls and Shafts 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 Relative deviation of MR Target distance inner width of MR Ball 30 mm CS1 Ball...

Page 53: ...The work counter is incremented by each addressed EtherCAT slave that exchanged the corresponding data Ethernet frame 0x88A4 OR UDP IP 0x88A4 Destination Source EtherType Destination Source EtherType...

Page 54: ...t of physical slave memory addresses and logical segment wide addresses is implemented via the field bus Memory Management Units FMMUs The configuration of the slave FMMUs is implemented by the master...

Page 55: ...e A 5 1 6 CANopen over EtherCAT The application level communication protocol in EtherCAT is based on the communica tion profile CANopen DS 301 and is designated either as CANopen over EtherCAT or CoE...

Page 56: ...DS 301 Overview Index h Name Description 1000 Device type Device type 1001 Error register Error register 1008 Device name Manufacturer device name 1009 Hardware version Hardware version 100A Software...

Page 57: ...Description 2010 Controller info Controller information 2020 Channel 1 Info Information and settings of channel 1 2021 Channel 2 Info Information and settings of channel 2 2022 Channel 3 Info Informa...

Page 58: ...erate 2083 3 Hz Enum rw 2 VAR Averaging type Off Enum rw 3 VAR Averaging number 2 Enum rw 4 VAR Trigger Off Enum rw Object 2100h Controller interface 2100 RECORD Controller Interface ro Subindices 0 V...

Page 59: ...umber of entries 15 Unsigned8 ro 3 VAR Counter xxxx Signed32 ro 8 VAR Channel 1 xxxx Signed32 ro 9 VAR Channel 2 xxxx Signed32 ro 10 VAR Channel 3 xxxx Signed32 ro 11 VAR Channel 4 xxxx Signed32 ro 12...

Page 60: ...khoff TwinCAT Manager can be used as EtherCAT Master Copy the device description file EtherCAT Slave Information Micro Epsilon xml from the included CD in the directory TwinCAT IO EtherCAT before the...

Page 61: ...61 Appendix EtherCAT Documentation capaNCDT 6500 The current status should be at least PREOP SAFEOP or OP on the Online side Example for a complete object directory subject to change without prior no...

Page 62: ...Appendix EtherCAT Documentation capaNCDT 6500 On the Process data side the PDO allocations can be read from the device The selected measuring values are transmitted as process data in the status SAFEO...

Page 63: ...channel 1 Data channel 2 Math function Abb 1 Measuring principle thickness measurement MR 1 2 Measuring range sensor 1 2 A 6 2 Define Sensor Measuring Ranges The controller requires the specification...

Page 64: ...ickness value 128 000 m min measuring range 500 m However there are still a few things to consider i The measuring values are stored only in channels where there is also a demodu lator module In case...

Page 65: ...the offset of 4 000 m 0x199999 A 6 5 Interpretation of the Measuring Values During the Ethernet transmission the data format reduces from 24 bit to 21 bit Thus 0x3FFFFF corresponds 100 of the measurin...

Page 66: ...2 2 mm 2 mm Sensor 1 Sensor 2 2 mm 2 mm Sensor 1 Sensor 2 1 2 mm 1 2 mm Sensor 1 Sensor 2 0 8 mm 0 8 mm Offset 5 200 m 4 000 m 4 000 m 4 000 m Measuring range sensors 2 000 m 2 000 m 2 000 m 2 000 m T...

Page 67: ......

Page 68: ...N MESSTECHNIK GmbH Co KG K nigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751294 A111078HDR X9751294 A11 MICRO EPSILON...

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