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G815

D

 May 05

2

Important safety instructions for 
installation

WARNING

 Incorrect installation can lead to severe injury. Follow all installation 

instructions.  Merlin  Garage  Openers  Limited  does  not  accept  responsibility  for 
damage or injury resulting from installing this opener.

Prepare the gate for safe automation

Before  installing  the  drive  remove  or  disable  any  equipment,  such  as  locks,  that  is  not 
needed for powered operation. 
Check that the gate is in good mechanical condition and that it opens and closes properly. 
Do  not  use  force  sensitivity  adjustments  to  compensate  for  a  binding  or  sticking  gate. 
Excessive force may damage the gate.

Avoid possible entrapment points

Ensure that entrapment between the driven part and the surrounding fixed parts due to the 
movement of the driven part is avoided.
Gaps are considered safe as follows (IEC60335-2-103): finger gaps above 25 mm; foot 
gaps above 50 mm; head gaps above 300 mm; and whole body gaps above 500 mm.

Add over-ride switch if wicket gate is present

If a wicket gate is present in one of the gate leaves, it must be fitted with a switch that 
prevents the drive from operating when the wicket is open. (Connect a Normally Closed 
switch to the STP and GND terminals of the controller board.)

Locate controls carefully

Install any fixed control, wired or wireless, within sight of the gate but away from moving 
parts and at a height of more than 1.5 m.

Fit non-contact safety beams

Where they are not already explicitly required to comply with regulations, Merlin strongly 
recommends fitting non-contact safety beam sensors.

Locate the entrapment warning sign correctly

After installing the gates, the included entrapment warning sign must be fitted within sight 
of anyone that may stand in the path of the moving gate.

Inspect and test the installation

After  installation,  ensure  that  the  mechanism  is  properly  adjusted  and  that  and  the 
protection system and manual release function correctly.

Educate the owner

Before  passing  controls  to  the  owner,  alert  them  to  the  potential  dangers,  and  routine 
checks they’re required to perform.

Complete the commissioning check sheet

The  commissioning  check  sheet  at  the  end  of  this  manual  must  be  completed,  signed 
by  the  installer  and  client,  and  kept  on  record  by  the  installing  company.  It  contains  a 
declaration that all safety related procedures have been complied with.

Summary of Contents for G815D

Page 1: ...ease have your serial number and model name available before calling Australia 1800 638 234 New Zealand 0800 653 667 United Kingdom 0800 073 0112 www merlingo com G815D remote control openers security...

Page 2: ...with a switch that prevents the drive from operating when the wicket is open Connect a Normally Closed switch to the STP and GND terminals of the controller board Locate controls carefully Install an...

Page 3: ...lways disconnect the power supply from the drive before cleaning or maintaining the gate or drive The drive or gate may operate unexpectedly due to other users with remote controls or due to automatic...

Page 4: ...ired Keep the path of the gate free from debris and foliage The gate and its moving parts may sustain damage or wear presenting additional load to the opener Frequently examine the installation for si...

Page 5: ...D will blink during learning The controller is ready for another wireless control when the red LED is steadily lit 4 Press P2 RADIO to exit learning mode NOTE The learning procedure will time out afte...

Page 6: ...the gate The gate hinge pivot points should be perfectly parallel to a plumb line When closed the gate leaves should line up evenly and not bind against each other The leaves should not be damaged or...

Page 7: ...control wires in the same conduit Low voltage cable sizes Voltage will drop along low voltage cables over long distances It is recommended to use cable with conductors of the following minimum cross...

Page 8: ...for the weather conditions 6 Keyed switch must be rated suitably for the weather conditions 7 Keypad Merlin M840 wireless optionally with wired power supply 8 Solenoid lock or latch avail for horizont...

Page 9: ...d This is to reduce the likelihood of dust entering the screw mechanism Position relative to gate pivot Refer to the diagram below for the typical co ordinates of A and B Some guidelines for an easy i...

Page 10: ...the gate components 150 9 0 100 110 160 180 130 160 190 155 165 converging d i v e r g i n g diverging diverging converging converging converging arm and gate converge at one position but diverge at...

Page 11: ...nts securely Mounting the actuator to the brackets Use the spacer washers 10 mm bolt and pin provided Setting the limit stops Unlock the manual release and move the gate through the full range of trav...

Page 12: ...l receivers keypads PE beams ensure the total combined load on the VA and TXF terminals does not exceed 150 mA If necessary remove accessories or provide additional power supplies directly to each acc...

Page 13: ...r seconds of operation courtesy lamp EXT LAMP electric lock EL LOCK module output To connect an electric lock or a courtesy lamp it is necessary to t an optional expansion module Only one module can b...

Page 14: ...through a learned wireless remote control If the gate is moving when this terminal is momentarily disconnected from ground then the gate will stop moving until the connection is re established and the...

Page 15: ...es the application mode must be changed 1 Press P2 RADIO until the red LED is lit 2 Press P1 SET and observe the number of ashes of the yellow LED 1 ash for linear actuators 2 ashes for harmonic actua...

Page 16: ...is ashing The following steps are performed automatically 1 Detects whether one motor or two is tted 2 Sets pedestrian opening on M1 leaf to half way 3 Checks for presence of photocells or a jumper on...

Page 17: ...ve seconds and then the board will be ready to operate No memory settings are altered when RESET is pressed No learned wireless transmitters are removed from memory enable testing of safety devices j...

Page 18: ...rmined by the motor power and the time that the power is applied to the obstruction Motor power is determined by the maximum voltage and maximum current This FOR setting alters the motor voltage The A...

Page 19: ...sional Setup the above behaviours will be modi ed accordingly PAU full anti clockwise Gate opening stop if the beam is interrupted continue opening when the beam is clear once open the gates will auto...

Page 20: ...times of between 3 and 30 seconds enable lock strike delay jumper STRIKE If the ELU module is connected along with an electric lock then this jumper may be required When the STRIKE jumper is connected...

Page 21: ...than to press the P1 SET and P2 RADIO buttons on the controller board If so learn one button for P1 learn the button with the CH RADIO jumper removed and one button for P2 learn the button with the C...

Page 22: ...Only press P1 SET if Pedestrian Access is required The M1 leaf will begin opening Press P1 SET at the time where the Pedestrian Access wing is at the desired open position The leaf will close fully a...

Page 23: ...f it is heavy to move by hand Transmitter range is less than normal Your transmitter battery may be going at If you have an external antenna then the wire may be damaged SOLUTION Replace the transmitt...

Page 24: ...ement board fuse 2 A 5 x 20 Replacement motor fuse 10 A 5 x 20 Remote control battery Depends on model either 4LR44 6V or CR2025 3V Gate stops optional but recommended Gate solenoid lock optional but...

Page 25: ...ing to which the Unit is attached G Faulty or at batteries in the remote control transmitter H Where the defect is due to conditions other than normal domestic use or dirt misuse neglect re accident e...

Page 26: ...es or phone Merlin toll free New Zealand Auckland phone 09 415 4393 Phone toll free 0800 653 667 or 0800 MERLIN Fax toll free 0800 653 663 Australia NSW Vic Qld WA Phone toll free 1 800 638 234 Fax to...

Page 27: ...5 sec 0 1 sec delay 2 5 sec delay DEL leaf closing delay 3 to 60 sec 3 sec close delay 30 sec close delay STRIKE delay open 1 sec TEST delay all 0 2 sec RESET 1 flash G815D 2 flashes G950 G915D red P2...

Page 28: ...OFF cw OFF Force speed voltage 50 100 cw max STRIKE jumper ON OFF TEST jumper ON OFF Gates New or existing Leaf width x height Construction type coverage Load measured at gate bracket without opener c...

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