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Merits Silverado Extreme S940A Series, Service Manual

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Merits Silverado Extreme S940A Series Service Manual Download Page 4

 

1 

1.

 

Introduction 

The purpose of this manual is to provide dealers and/or distributors with the 

product information and instructions that are required for servicing the 

S940A scooter

. 

2.

 

Service Guide 

The 

S940A scooter

 consists of four main parts: 

 

Seat Assembly 

 

Batteries 

 

Body Assembly (Front section ; Rear section) 

 

Tiller 

 

2.1.

 

 

How to replace or repair the

 seat assembly 

The Seat assembly includes seat body, seat base plate, slide and left / 
right armrests. 

 

2.1.1. To remove seat body assembly 

Pull the swivel lever 

(3.02)

 under the seat up to unlock it and rotate 

the seat a little bit to the position where you can feel the seat rotate 
freely. Lift the seat body assembly upward. 

[see Illus. 01]

 

 
 
 
 
 
 
 
 
 
 

2.1.2. To replace the seat base plate 

◆

 

When you should replace the seat base plate? 

◇

 

If the seat base plate is deformation. 

◇

 If the seat base plate out of shape due to an accident. 

◆

 

How to replace the seat base plate? 

◇

 

Please proceeding steps as follows if it has to replace.

 

Illus. 01 

 

Summary of Contents for Silverado Extreme S940A Series

Page 1: ...S940A series Service Manual Oct 05 2015 V0...

Page 2: ...pension P7 2 3 3 To replace the transaxle assembly P8 2 3 4 To replace the rear wheel assembly P8 2 3 5 To replace the rear tire P9 2 3 6 To replace the rear frame P9 2 4 How to replace or repair the...

Page 3: ...2 5 7 To replace the PCB modular P17 2 5 8 To replace the key and key switch P18 2 5 9 To replace the charger plug assembly P18 2 5 10 To replace the speed knob and potentiometer adjustable P18 2 5 1...

Page 4: ...mbly includes seat body seat base plate slide and left right armrests 2 1 1 To remove seat body assembly Pull the swivel lever 3 02 under the seat up to unlock it and rotate the seat a little bit to t...

Page 5: ...02 2 1 4 To replace seat body When you should replace the seat body If the seat body is worn out If the seat body is pierced or scratched by something If the scooter crashed cause the seat body out o...

Page 6: ...lace the arm pad If the arm pad is worn out If the arm pad is pierced or scratched by something If the scooter crashed cause the arm pad out of shape How to replace the arm pad Please proceeding steps...

Page 7: ...loosen two screws 3 30 and replace it see Illus 05 2 1 6 To replace the seat post see Illus 06 When you should replace the seat post If the seat post is deformation If the seat post out of shape due...

Page 8: ...e batteries The batteries supply the power to drive the scooter Connect with the harness and controller 2 2 1 To replace the batteries see Illus 07 When you should replace the batteries If the battery...

Page 9: ...mble the front and rear section assembly You must proceeding steps as follows 1 Use the hex tools to loosen two nuts from the transaxle 6 1 and rear wheels 2 4A 2 4B Then take off two rear wheels see...

Page 10: ...ause the shroud broken How to replace the fender and the motor shroud shroud Please proceeding steps as follows if it has to replace 1 Use the screwdriver to loosen screws 3 30 3 37 2 Replace the new...

Page 11: ...3 09 washers 3 10 nuts 3 11 from rear frame assembly 3 01 2 Remove the transaxle assembly and transaxle fixing bracket 3 07 away 3 Use the hex tools to loosen eight screws 3 12 washers 3 13 from the...

Page 12: ...4 75 out and replace new one 2 3 6 To replace the rear frame see Illus 09 When you should replace the rear frame If your rear frame is deformation If the rear frame out of shape due to an accident Ho...

Page 13: ...assembly You must proceeding steps as follows 1 Unplug the tiller s main cable from the controller 2 Use the hex tools to loosen screw clamp ring Then take the lower lever bracket upward from the tur...

Page 14: ...ud If your scooter can not avoid knocked or bumped cause the shroud broken How to replace the front shroud Please proceeding steps as follows if it has to replace 1 Remove the rug 1 78 from the front...

Page 15: ...7 04 7 05 7 16 2 Unplug the head light set 7 13 7 14 with the tiller s cable loom 3 Use the screwdriver to loosen screws 7 15 between the head light set and front windshield shroud Then remove the he...

Page 16: ...outer rear rime 2 52 inner rear rime 2 51 4 Take the tire 2 54 2 55 out and replace new one 2 4 6 To replace the controller see Illus 07 When you should replace the controller If your scooter can t d...

Page 17: ...s 1 26 washers 1 48 and nuts 1 27 Then remove the front suspension ass y LH 1 23 and front suspension ass y RH 1 24 5 Use two hex tools to loosen two screws 1 49 1 50 and nuts 1 51 Then take off front...

Page 18: ...ont rear shroud assembly If your front rear shroud assembly is deformation If the front rear shroud assembly out of shape due to an accident If your front rear shroud assembly is broken How to remove...

Page 19: ...sh board assembly 5 5 2 Unplug the indicator light set 6 51 6 52 of the cable loom 5 30 2 5 3 To replace the indicator light set see Illus 16 When you should replace the indicator light set If the ind...

Page 20: ...lease proceeding steps as follows if it has to remove 1 Use the hex tools to loosen the rear view mirror 5 35 5 36 from the handle bar set 5 01 2 Remove the rear view mirror and replace new one 3 Reve...

Page 21: ...plug assembly If your charger plug assembly no function How to replace the charger plug assembly Please proceeding steps as follows if it has to replace 1 Unplug the charger plug assembly 6 61 of the...

Page 22: ...ceeding steps as follows if it has to replace 1 Unplug the speed pot wire 5 17 of the PCB modular 2 Use the hex tools to loosen two screws 5 19 from the upper tiller 5 01 3 Use the hex tools to loosen...

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