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MELAG Vacuklav 31, User Manual

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MELAG Vacuklav 31 User Manual Download Page 31

 

User Manual for the Vacuklav

®

 31

 

Page 31 

7.1.4 Loading limits 

 

Amounts of loaded items:

 

 

  Max. of 4 kg of instruments (without trays) 

  Max. of 1.5 kg of textiles 

Possibilities of loading:

 

  Tray racks with a max. of five (5) MELAG trays 

  Tray racks with a maximum of three (3) standard 

tray cassettes, or three (3) MELAG trays 

  MELAG sterilization containers (28G, 2 

 28M, 

Package Supports, 2 

 23R) 

  "Hu-Friedy" cassettes: 2 "whole cassettes” + 2 

"half cassettes" 

  Kombi combination rack 

 
 

Summary of Contents for Vacuklav 31

Page 1: ...ucceeded in becoming a leading manufacturer of sterili zation equipment More than 300 000 MELAG units sold throughout the world testify to the exceptional quality of our sterilizers As all other MELAG...

Page 2: ...nitoring 10 2 4 2 Periodic testing every six months 10 2 4 3 Maintenance service of the autoclave 10 3 Installation and initial startup 11 3 1 Setting up the autoclave 11 3 1 1 Transport ribbons 11 3...

Page 3: ...ransport placing the autoclave back into operation 26 6 Malfunctions 27 6 1 Malfunctions without error display 27 6 1 1 Display of the operational state 27 6 1 2 A program does not start 27 6 2 Malfun...

Page 4: ...r gasket 3 Display 11 Twist door handle 4 Front panel with front film scale 12 Door locking nut 5 Enclosure cover above the water storage tank 13 Door 6 Door locking spindle 14 Door contact 7 Housing...

Page 5: ...error 36 Arrow pointing to power switch 1 1 3 View of rear _________________________________________________________________________ 38 Sterile filter 74 Data interface for printer 39 Connection for w...

Page 6: ...into the program sequence It ensures excellent drying results within a short drying period This optional supplementary drying enables the operator to extend the standard drying time in order to achie...

Page 7: ...ruments to be sterilized are thoroughly cleaned before sterilization in order to prevent contamination from being separated from the instruments during sterilization and from clog ging the filters and...

Page 8: ...storage tank for example by using a small brush with hot water and a grease cutting additive Or use a non raveling cloth soaked in alcohol Then thoroughly rinse out the water storage tank with water a...

Page 9: ...iO2 0 1 mg kg 1 mg l Iron 0 1 mg kg 0 2 mg l Cadmium 0 005 mg kg 0 005 mg l Lead 0 05 mg kg 0 05 mg l Rest of heavy metals ex cept iron cadium and lead 0 1 mg kg 0 1 mg l Chlorides Cl 0 1 mg kg 2 mg l...

Page 10: ...m the results of sterilization on an official test log Spore tests to confirm the effectiveness of sterilization of an autoclave provide valid results only in conjunc tion with the sterilization progr...

Page 11: ...the autoclave is to use a spirit level carpenter s level to cor rectly align the unit The spirit level must first be held up flush against the flange of the chamber to ensure that the entire unit is v...

Page 12: ...onnected to the condensate container 80 43 One way drain system 73 Connection for drain to con densate container 80 Condensate container 81 Connection for drain from autoclave 82 One way drain system...

Page 13: ...rts 23 Then start the de sired program again 3 3 2 Option connection from condensate container to a building drain___________________________ An option is automatic draining of the condensate containe...

Page 14: ...the water storage tank over the maximum filling mark MAX 3 5 2 Automatic water refill_________________________________________________________________ As delivered by the manufacturer the Vacuklav 31...

Page 15: ...water as supply into the MELAdem 45 reverse osmosis system drain valve with pipe vent non return valve 1 2 x 3 4 Drain water connection fitting for drain water outflow from the MELAdem 45 reverse osmo...

Page 16: ...ng feed hose from the MELAdem 45 reverse osmosis system to the threaded fitting of the control unit for external water refilling at the external solenoid valve Item 2 Wastewater connection Use the uni...

Page 17: ...eaks Test for overflow of the autoclave This test is carried out by blocking the float switch in the water storage tank of the autoclave The user must then check to ensure that the inflowing water is...

Page 18: ...ece in 01045 For more detailed information on the connection of water treatment systems by other equipment manufac turers please consult your specialist MELAG dealer and mention the key words External...

Page 19: ...time the autoclave system will balance itself The test itself lasts ten 10 minutes If the system determines a leakage rate of 1 3 mbar min the test is considered successful and the follow ing completi...

Page 20: ...n Program select 18 When you press start stop 19 you have installed the printer 3 9 VDE stipulations ________________________________________________________ According to VDE stipulations presently va...

Page 21: ...amage to the autoclave and to the instruments being sterilized 4 4 Loading the autoclave ___________________________________________________ The operator can use either trays containers or standard tr...

Page 22: ...lave chamber The display will show the progress of the fractional evacuation as follows Display line 1 Sub atm pulsing Display line 2 0 2 bar 60 C Fractional evacuation will be repeated several times...

Page 23: ...C Display line 1 Immediat removal Display line 2 Press STOP 4 13 Supplementary drying __________________________________________________ The Vacuklav 31 has been provided with the supplementary drying...

Page 24: ...ing are various print and data saving possibilities which can be initiated by pressing the button for printing 22 and the and buttons 17 Pressing the button for printing once Display line 1 Immed prin...

Page 25: ...release The display then notifies the user of the type of mal function In addition if a printer is connected to the autoclave it will print out the malfunction report and will also show the values fo...

Page 26: ...t and allow the autoclave to cool down Remove the hoses and tubes from the rear of the autoclave Open the tap for draining the water storage tank and allow the water to run out of the tank If you wish...

Page 27: ...cket carrying the proper line voltage If the plug is in the socket and if the power switch is on the autoclave display will light up If line voltage is provided and if the power switch is on but if th...

Page 28: ...ralized water aqua dem aqua dest Press the button for acknowledg ing error reports 23 Then start the program again MALFUNCTION Temp too high The malfunc tion signal lamp lights up 35 The steam tempera...

Page 29: ...cartridge module The malfunction signal lamp lights up 35 The conductivity of the water is too high You can still start your program however by pressing the start stop button 19 Empty the water stora...

Page 30: ...ed instruments 19 24 15 min 10 min Textiles 33 41 15 min 10 min Disinfection 20 27 15 min 10 min Bowie Dick Test approx 26 min 5 min 5 min Vacuum test approx 16 min 7 1 3 Electrical connections consum...

Page 31: ...ys Max of 1 5 kg of textiles Possibilities of loading Tray racks with a max of five 5 MELAG trays Tray racks with a maximum of three 3 standard tray cassettes or three 3 MELAG trays MELAG sterilizatio...

Page 32: ...heating these objects and the containers As a result of this process the steam undergoes a change of state from gaseous to liquid This liquid conse quently appears as condensate on the instruments and...

Page 33: ...acked vertically fig B This vertical configuration ensures that channels can form between the textile folds for the air to flow out and for the steam to flow in Do not stack textiles horizontally fig...

Page 34: ...agents not only protect the instruments themselves they also protect the microorganisms on the instruments 8 4 Loading the autoclave ___________________________________________________ Do not sterili...

Page 35: ...ely to the bottom of the chamber The best solution arrange several sterilization containers of the same size one on top of each other so that the condensate can run down the side walls of the steriliz...

Page 36: ...r evaporate the rest of the condensate after the sterilization process has been completed German Standard DIN 58953 Part 7 Section 7 contains the following information concerning moisture which may re...

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