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Operation Manual 

MELA

quick

®

12

 

Page 14 

separate steam generation excludes an overheat of   instruments and of the chamber, too. 

5.3 

Use of aqua dest / aqua dem_______________________________________________

 

Quality requirements 

It is important to use distilled water (aqua dest) or 
demineralized water (aqua dem) for steam 
sterilization. 
As directions for water quality, refer to the values in 
the nearby table according to CEN-standard DIN EN 
285. 
For the operation of the MELAquick

®

12

 

 and for all 

other MELAG autoclaves, however, 

battery water 

in accordance with VDE 510

 is also adequate. The 

stipulations of VDE must be strictly observed here, 
however: conductivity upon processing of the water 

 10 

µ

S/cm*

)

, and upon use 

 30 

µ

S/cm*

)

, pH 

identical to stipulations of DIN EN 285, and residue 
of evaporation comparable. 

Automatic testing of conductivity 

Immediately after start of he program, the autoclave 
tests the water conductivity in the water storage tank 
(see Section 1.7). 
If the water quality is adequate, the program will run 
normally. If the water conductivity is between 
approx. 25 and 40 

µ

S/cm*

)

 , the 

lamp 

WATER“ (9) 

will 

flash to warn the operator. The program will, 

however, continue to run normally. If the water 
conductivity is greater than approx. 40 

µ

S/cm*

)

 , the 

lamp 

WATER“ (9) will flash,

 a fault message will 

be triggered, and the 

lamp 

FAULT“ (10) will glow.

 

In such case, in order to protect the instruments and 
the autoclave, the program will not start. The 
operator must replace the water in the tank by better 
(for example demineralized) water and press the 

START“ button (7) again. 

Suppliers of adequate water  

Battery water in accordance with VDE 510 is 
economically supplied by all major drug stores, 
supermarkets, home-construction marts, as well as 
from wholesalers. In Germany, however, the seal for 
VDE 510 must be expressly displayed on the label. 

Functional effectiveness 

If you do not pay attention to the directions above, 
deposits of lime in steam pipes, valves and flow 
nozzle can impair the autoclave's functional 
effectiveness. Aggressive water (pH <5 or >7) can 
also damage the apparatus. 
It is only for high values of 

conductivity

 that the 

autoclave triggers a warning or fault alarm. See 
Section 1.7. 

Steam formation 

The extent of stain formation on instruments de-
pends on the quality of water used for steam gen-
eration. 
 

vapour residues 

 

10 mg/l 

silica, SiO2 

 

1 mg/l 

iron 

 

0,2 mg/l 

cadmium 

 

0,005 mg/l 

lead 

 

0,05 mg/l 

heavy metals expect the 
ones above 

 

0,1 mg/l 

chlorides 

 

2 mg/l 

phosphates 

 

0,5 mg/l 

conductivity 

 

15 

µ

S/cm

*

)

 

pH - value 

5 to 7 

colour colourless, 

clear 

without residues 

hardness 

 

0,02 mmol/l 

Note: 

Use of the water with elements above the values in 

the table can shorten life of the autoclave very much 

and can probably eliminate the manufacturer's 

warranty. 

 
*

)

 

µ

S/cm = Micro Siemens per centimetre

5.3.1  Amount of consumption _________________________________________________________ 

 

Water in the reservoir decreases each process with 
the amount needed for one sterilization/disinfection 
(one-way system).  
The MELAquick

®

12

 

 requires approx. 150 ml of 

distilled or demineralized water per sterilization or 

disinfection cycle. 
When the water storage tank is full, it is possible to 
conduct approx. 28 sterilization cycles until the lamp 

WATER“ (9) glows. Then the operator must refill the 

water tank. 

5.3.2  Emptying the water storage tank __________________________________________________ 

If the autoclave must be transported, or if it will 
remain out of operation for a lengthy period of time 
(over about 14 days, depending on the water quality 
and temperature), then it is necessary to empty the 
water storage tank to prevent soiling due to growth 
of algae, etc. 
For emptying the water storage tank, it is necessary 
to turn the autoclave so that the rear part protrudes 

about 12...15 cm over the edge of the table. You can 
now see a rubber bung (19) under the autoclave. 
Pull out the bung and the hose to which the bung is 
connected until you can feel a definite resistance. 
Then put a container underneath, pull the bung out 
of the hose and wait until the reservoir is completely 
empty. Stick the bung back into the hose and the 
hose back into the autoclave. 

Summary of Contents for MELAquick 12

Page 1: ...facturer of sterilization equipment More than 335 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all oth...

Page 2: ...parametric regulation 4 1 5 Printout of the log 5 1 6 Water one way system 5 1 7 No start of program if water quality is inadequate 5 2 Introduction 6 2 1 Preparation of instruments 6 2 2 Formation of...

Page 3: ...re 17 7 6 Excessive indication of pressure and or temperature 17 7 7 Hissing during run foggy instruments 17 7 8 Sliding door cannot be unlocked 18 7 9 The sliding door cannot be easily moved 18 7 10...

Page 4: ...rilization mode 2 Locking handle 10 Signal lamp Fault 17 Signal lamp Disinfection mode 3 Water storage tankr 11 Signal lamp Ready 18 Connector for waste water hose 4 Power switch 12 Signal lamp Cycle...

Page 5: ...Operation manual MELAquick 12 Page 2 1 1 2 Rear View______________________________________________________________________...

Page 6: ...ection steam generator 41 Steam filter before solenoid valve 49 Solenoid valve for pressure release 34 Temperature sensor pre heating 42 Safety valve 50 Micro switch for door lock 35 Temperature senso...

Page 7: ...e leaving the factory the autoclave is set to sterilization The operator should select the desired program as soon as possible after switching on the electrical power switch Power on 4 If the autoclav...

Page 8: ...not only the autoclave but also the instruments will be damaged and become dirty However in daily practice the instruments are prepared insufficiently This is critical especially for the sterilization...

Page 9: ...n are covered with residues of oil dirt or grease coming form the production 2 2 Formation of rust drag in ________________________________________________ It has already been said that the materials...

Page 10: ...to successfully verify the sterilisation effectiveness of the autoclave only in conjunction with the sterilization program Test spores which are already packed for example spore strips in paper packi...

Page 11: ...ck the water level in the container If the water reaches the MAX mark the container must be emptied immediately We recommend to empty the condenser container each time purified water is added to the r...

Page 12: ...____________________ When the MELAquick 12 is put into operation for the first time it is absolutely necessary to run two consecutive sterilization cycles with no instruments in the autoclave This is...

Page 13: ...rilze liquids or textiles Observe the instructions above on the reheating and cool down phase if the program is changed between sterilization and disinfection after the autoclave has been preheated 4...

Page 14: ...ry heating up phase When the required pressure 2 bar and temperature 134 C for sterilization 0 2 bar and 105 C for disinfection is reached the lamp RUNNING shows a continuous light which announces tha...

Page 15: ...____________________________________ Overheat excluded Overheat during error free process is generally excluded due to the concept of separate steam generation in combination with electronic parametri...

Page 16: ...__________________________ Because of its parameters control system and its optimised heating the MELAG autoclave MELAquick 12 can be used for sterilization disinfection without interruption So 8 10 s...

Page 17: ...mpair the autoclave s functional effectiveness Aggressive water pH 5 or 7 can also damage the apparatus It is only for high values of conductivity that the autoclave triggers a warning or fault alarm...

Page 18: ..._________________________________ If freezing temperatures are possible during transport any water which may remain in the feed water system must be removed in order to prevent damage to the pump and...

Page 19: ...____________________________ Preheat phase cool down phase During the following phases it is not possible to start a program During the approx 10 15 min preheating phase only once after first switchin...

Page 20: ...into the steam channel of the chamber from the bottom has to be checked for resistances on plugs and contacts may have to be cleaned or the sensor to be replaced For questions about the precision of...

Page 21: ...e chamber and allow it to run through Then close the sliding door and blow through the outgoing waste water hose 7 9 The sliding door cannot be easily moved ____________________________________ Normal...

Page 22: ...time of the fault e g during pre heat phase or during pressure generation or during sterilization and inform the service engineer in order to make a quick and low priced repair possible The autoclave...

Page 23: ...In this hose and thus in the water discharge hose you can normally see small amounts of flowing steam condensat The presence of prescribed temperature 134 C or 105 C will additionally be indicated by...

Page 24: ...water reservoir to the steam generator Fault diagnosis If this water dose is too small the pump will start again at release of the steam generator s overheat protection and after the end of the real p...

Page 25: ...on 2 3 2 If the amount of water is too small refer to Section 1 1 1 If the amount is correct optically check all joints for leakage when they are under pressure Watch the water discharge hose of the s...

Page 26: ...the clickpoint must be checked The correct clickpoint is as follows when the autoclave is preheated and when the sliding door is locked the microswitch should click approximately halfway through the...

Page 27: ...e tank with demineralized or distilled water as described in Section 5 3 Then fill again with adequate water see Section 3 3 8 7 Fault No 15____________________________________________________________...

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