MELAG MELAquick 12 Operation Manual Download Page 13

 

Operation Manual 

MELA

quick

®

12

 

Page 10 

For every sterilization / disinfection cycle_______________________________  

4.1 

Main switch, pre-heating of the chamber_____________________________________  

At the beginning of one working day, press the main 
switch to turn on the autoclave and select the 
program if necessary. The autoclave's chamber will 
automatically get pre-heated. During this heating 
period (about 10...15 min. for sterilzation, and less 
than 10 min. for disinfection), the lamp 

READY“ 

(11) will flash. When the pre-heat temperature is 
reached, the blinking sign changes to a continuous 
light. Now the specified program can be started. 

Once the pre-heat process has been finished, the 
pre-heat temperature will be kept on a constant level 
so that the autoclave can be used without 
interruption until it is turned off. 
It is recommended to keep the sliding door closed 
during the pre-heat period. Thus the autoclave can 
be used earlier due to less heat loss. 
At the end of a working day, the power switch should 
be pressed to turn the autoclave off. 

4.2 

Selection of program _____________________________________________________  

The 

SELECT“ button (15) on the control panel of 

the autoclave is used to choose the desired 
program. The program selected is then signalled on 
the corresponding signal lamps (16, 17). 
Before leaving the factory, the autoclave is set to 
sterilization. 
Each time that the autoclave is switched on by the 
power switch (4), the program selection is the same 
as that selected when the device was switched off. 

The operator should select the desired program 
as soon as possible after switching on the 
electrical power. 

If the autoclave

 has been already 

preheated 

 (the 

READY“ lamp (11) glows), and 

if 

the program is only then switched from 

Disinfection“ to 

Sterilization“, 

the autoclave will 

run through a brief 

reheating phase

 of about 

minutes. If the program is switched from 

Sterilization“ to 

Disinfection“ after preheating, then 

the autoclave will run through a 

cool-down 

phase 

for the pressure chamber, of up to 45 minutes (see 
Section 4.1). During this reheating or cool-down 
phase, the 

READY“ (11) lamp will flash, and the 

autoclave cannot be put into operation. 

IMPORTANT: 

 Items for sterilization can also be sealed into 

transparent sterilzation packages. 

 Steam pressure disinfection is permissible only for 

instruments which are 

unpacked

 This autoclave cannot disinfect or sterilze liquids 

or textiles. 

 Observe the instructions above on the reheating 

and cool-down phase if the program is changed 
between sterilization and disinfection after the 
autoclave has been preheated.  

4.3 

Items to be sterilized _____________________________________________________  

Carrier basket, instrument carrier 

Never use the autoclave without one of the 
specifically provided carriers. Otherwise a 
malfunction may occur due to lack of ventilation or 
blockage of a steam tube. For universal use of your 
MELAquick

®

12, you have 3 possibilities: 

 For general purposes use the 

insert basket

 (part 

No. 121). It provides a sterilization of 12 turbines 
and contra-angles. Other instruments with a 
maximum length of 16cm can be sterilized in this 
basket, too. If you want to sterilize instruments 
with very small size, e.g. endodonic instruments, 
the basket has a half-rounded container which can 
be hung either in a higher or lower position. 

 The 

instrument carrier

 (part No. 122) is fitted 

with 7 ISO adapters that can be used with 
instruments with ISO connectors. These 
instruments can easily be sterilized in the 
MELAquick

®

12

 

 The

 instrument carrier

 (part No. 123) is fitted 

with 7 round holders which can be used with 
instruments whose manufacturers recommend a 
sterilization with the instrument's head pointing 
down. 

Sterilization packages 

The items to be sterilized can be sealed in a 
transparent sterilization package like MELAfol

®

 (one 

side paper, one side film). For sealed items only use 
the basket, order no. 121. It is important that you do 
not place too many instruments in the basket. They 
must be placed in a position where the incoming 
steam can reach all paper sides of the sterilization 
packages. When sealing the objects inside the 
sterilization packages, make sure that the sealing 
seam has a width of at least 8 mm in accordance 
with DIN 

58953, part. 7. The MELAG package 

sealing device MELAseal

®

 seals such plastic bags 

with a sealing seam of 10 mm. 

Temperature sensitive items 

Especially plastic articles and turbines or 
instruments with fibre optics are very sensitive to 
high temperature. So look for the maximum 
temperature to which the instruments can be 
exposed, according to the manufacturer's 
recommendations. Please refer to their specific 
instructions. The regulation with microprocessors in 
combination with highly sensitive sensors ensure 
that the temperature in the chamber and its wall 
never exceeds the maximum temperature of 135°C 
for sterilization and 107°C for disinfection. 

Liquids and textiles 

The autoclave is not suitable for sterilization of 
liquids or textiles! 

Summary of Contents for MELAquick 12

Page 1: ...facturer of sterilization equipment More than 335 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all oth...

Page 2: ...parametric regulation 4 1 5 Printout of the log 5 1 6 Water one way system 5 1 7 No start of program if water quality is inadequate 5 2 Introduction 6 2 1 Preparation of instruments 6 2 2 Formation of...

Page 3: ...re 17 7 6 Excessive indication of pressure and or temperature 17 7 7 Hissing during run foggy instruments 17 7 8 Sliding door cannot be unlocked 18 7 9 The sliding door cannot be easily moved 18 7 10...

Page 4: ...rilization mode 2 Locking handle 10 Signal lamp Fault 17 Signal lamp Disinfection mode 3 Water storage tankr 11 Signal lamp Ready 18 Connector for waste water hose 4 Power switch 12 Signal lamp Cycle...

Page 5: ...Operation manual MELAquick 12 Page 2 1 1 2 Rear View______________________________________________________________________...

Page 6: ...ection steam generator 41 Steam filter before solenoid valve 49 Solenoid valve for pressure release 34 Temperature sensor pre heating 42 Safety valve 50 Micro switch for door lock 35 Temperature senso...

Page 7: ...e leaving the factory the autoclave is set to sterilization The operator should select the desired program as soon as possible after switching on the electrical power switch Power on 4 If the autoclav...

Page 8: ...not only the autoclave but also the instruments will be damaged and become dirty However in daily practice the instruments are prepared insufficiently This is critical especially for the sterilization...

Page 9: ...n are covered with residues of oil dirt or grease coming form the production 2 2 Formation of rust drag in ________________________________________________ It has already been said that the materials...

Page 10: ...to successfully verify the sterilisation effectiveness of the autoclave only in conjunction with the sterilization program Test spores which are already packed for example spore strips in paper packi...

Page 11: ...ck the water level in the container If the water reaches the MAX mark the container must be emptied immediately We recommend to empty the condenser container each time purified water is added to the r...

Page 12: ...____________________ When the MELAquick 12 is put into operation for the first time it is absolutely necessary to run two consecutive sterilization cycles with no instruments in the autoclave This is...

Page 13: ...rilze liquids or textiles Observe the instructions above on the reheating and cool down phase if the program is changed between sterilization and disinfection after the autoclave has been preheated 4...

Page 14: ...ry heating up phase When the required pressure 2 bar and temperature 134 C for sterilization 0 2 bar and 105 C for disinfection is reached the lamp RUNNING shows a continuous light which announces tha...

Page 15: ...____________________________________ Overheat excluded Overheat during error free process is generally excluded due to the concept of separate steam generation in combination with electronic parametri...

Page 16: ...__________________________ Because of its parameters control system and its optimised heating the MELAG autoclave MELAquick 12 can be used for sterilization disinfection without interruption So 8 10 s...

Page 17: ...mpair the autoclave s functional effectiveness Aggressive water pH 5 or 7 can also damage the apparatus It is only for high values of conductivity that the autoclave triggers a warning or fault alarm...

Page 18: ..._________________________________ If freezing temperatures are possible during transport any water which may remain in the feed water system must be removed in order to prevent damage to the pump and...

Page 19: ...____________________________ Preheat phase cool down phase During the following phases it is not possible to start a program During the approx 10 15 min preheating phase only once after first switchin...

Page 20: ...into the steam channel of the chamber from the bottom has to be checked for resistances on plugs and contacts may have to be cleaned or the sensor to be replaced For questions about the precision of...

Page 21: ...e chamber and allow it to run through Then close the sliding door and blow through the outgoing waste water hose 7 9 The sliding door cannot be easily moved ____________________________________ Normal...

Page 22: ...time of the fault e g during pre heat phase or during pressure generation or during sterilization and inform the service engineer in order to make a quick and low priced repair possible The autoclave...

Page 23: ...In this hose and thus in the water discharge hose you can normally see small amounts of flowing steam condensat The presence of prescribed temperature 134 C or 105 C will additionally be indicated by...

Page 24: ...water reservoir to the steam generator Fault diagnosis If this water dose is too small the pump will start again at release of the steam generator s overheat protection and after the end of the real p...

Page 25: ...on 2 3 2 If the amount of water is too small refer to Section 1 1 1 If the amount is correct optically check all joints for leakage when they are under pressure Watch the water discharge hose of the s...

Page 26: ...the clickpoint must be checked The correct clickpoint is as follows when the autoclave is preheated and when the sliding door is locked the microswitch should click approximately halfway through the...

Page 27: ...e tank with demineralized or distilled water as described in Section 5 3 Then fill again with adequate water see Section 3 3 8 7 Fault No 15____________________________________________________________...

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