MELAG MELAquick 12 Operation Manual Download Page 15

 

Operation Manual 

MELA

quick

®

12

 

Page 12 

regarded as unsterile. 

The required protocol will also be printed out in this 

case. See Section 1.5. 

4.10  Removal of instruments __________________________________________________  

When the pressure is 0 bar and the lamp "END" 
lights, the chamber can be opened.

 To unlock the 

sliding door turn the knob 90° counter-clockwise. 
Shortly before the end of the turn, you have to 
overcome a slight resistance before the door is 
completely unlocked. 
You can see the lamp "END" (13) go out while lamp 
"READY" (11) is lighting again. The autoclave is now 
ready for a new start. 

If the sliding door cannot be completely unlocked, 
there is still pressure in the chamber which is 
produced by post-vaporization. Then the pressure 
operated safety lock is still in operation. In this case, 
lock the door once again and wait for a few seconds 
until the pressure on the gauge (5) has fallen to 
0 bar. Now unlock the door and pull the knob (2) 

without pressing

 

it down. 

4.11 Drying _________________________________________________________________  

After sterilization, 

unsealed sterilization items 

are 

dry and can be taken out immediately. 

Sealed items or items to be disinfected 

should be 

left in the hot chamber for a few minutes with the 
sliding door open. This is recommended for 
complete drying. 

4.12 

Particuliarities of the disinfection___________________________________________

 

Packing 

Items must not be wrapped. 

Selection of the program 

The operator must use the 

SELECT“ button (15) on 

the control panel to switch from sterilization to the 
disinfection program. Then the signal lamp for 

sterilization“ (16) will go out, and the lamp for 

disinfection“ (17) will glow. 

Cool-down phase 

If the autoclave is set to the sterilization program, if it 
is fully heated up, and if it is then switched to the 
disinfection program, the 

READY“ (11) lamp will 

flash up to 45 minutes, until the autoclave cools 
down to the preheating temperature for disinfection. 
Also see section 1.3. During this period, it is not 
possible to start the disinfection program. 

4.13 Overheat 

protection ______________________________________________________  

Overheat excluded 

Overheat during error-free process is generally 
excluded due to the concept of separate steam 
generation in combination with electronic-parametric 
regulation. The limit of 135°C (107°C) cannot be 
exceeded. 

Steam temperature control 

Additionally, the temperature of steam is 
electronically controlled. If the limit temperature of 
140°C (112°C) is exceeded owing to a defect, the 
running program will also be interrupted, and the 

FAULT“ lamp (10) will glow. 

Temperature limitation 

To avoid (e.g. complete failure of electronic / heater 
cut-out) possible overheats and thus endangering 
the items to be sterilized even under unusual 
conditions, the autoclave has two separate 
temperature limitors, one for the chamber and one 
for the steam generator. These two work 
independently from the safety system described 
above and will directly cut power if temperature 
exceeds the limit. If the temperature monitor system 
triggers, the respective heating system will be 
switched off, and the water pump will simulanteously 
start to cool the steam generator. If the electronic 
system is functional, the lamp 

FAULT“ (10) will also 

glow, indicating a fault. 

Interruption of the sterilization 

The light of lamp "FAULT" shows in every case that 
the sterilization/disinfection program was not fully 
completed. The items have to be considered as 
unsterile. 
When the “FAULT” light blinks (time is beyond limit) 
and goes out if the door is opened, the sterilizing 
conditions were not achieved fast enough or did not 
remain long enough. The autoclave returns to ready 
state after having opened the door. After having 
checked the apparatus and removed the cause of 
fault (too much load / ventilation holes blocked by  
load / sliding door not tight because of improper 
closing), you are able to continue your work 
immediately with the autoclave. 
If the fault message cannot be removed by opening 
the sliding door, you either have tried to open the 
door during the process or there is a defect in the 
apparatus (heating elements / temperature sensors). 
After switching off the main switch briefly (at least 
10 seconds), the autoclave should be ready again. 
For repeated fault messages, the cause of failure 
must be found and removed by a service technician; 
also pay attention to chapter 8. 
 

Summary of Contents for MELAquick 12

Page 1: ...facturer of sterilization equipment More than 335 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all oth...

Page 2: ...parametric regulation 4 1 5 Printout of the log 5 1 6 Water one way system 5 1 7 No start of program if water quality is inadequate 5 2 Introduction 6 2 1 Preparation of instruments 6 2 2 Formation of...

Page 3: ...re 17 7 6 Excessive indication of pressure and or temperature 17 7 7 Hissing during run foggy instruments 17 7 8 Sliding door cannot be unlocked 18 7 9 The sliding door cannot be easily moved 18 7 10...

Page 4: ...rilization mode 2 Locking handle 10 Signal lamp Fault 17 Signal lamp Disinfection mode 3 Water storage tankr 11 Signal lamp Ready 18 Connector for waste water hose 4 Power switch 12 Signal lamp Cycle...

Page 5: ...Operation manual MELAquick 12 Page 2 1 1 2 Rear View______________________________________________________________________...

Page 6: ...ection steam generator 41 Steam filter before solenoid valve 49 Solenoid valve for pressure release 34 Temperature sensor pre heating 42 Safety valve 50 Micro switch for door lock 35 Temperature senso...

Page 7: ...e leaving the factory the autoclave is set to sterilization The operator should select the desired program as soon as possible after switching on the electrical power switch Power on 4 If the autoclav...

Page 8: ...not only the autoclave but also the instruments will be damaged and become dirty However in daily practice the instruments are prepared insufficiently This is critical especially for the sterilization...

Page 9: ...n are covered with residues of oil dirt or grease coming form the production 2 2 Formation of rust drag in ________________________________________________ It has already been said that the materials...

Page 10: ...to successfully verify the sterilisation effectiveness of the autoclave only in conjunction with the sterilization program Test spores which are already packed for example spore strips in paper packi...

Page 11: ...ck the water level in the container If the water reaches the MAX mark the container must be emptied immediately We recommend to empty the condenser container each time purified water is added to the r...

Page 12: ...____________________ When the MELAquick 12 is put into operation for the first time it is absolutely necessary to run two consecutive sterilization cycles with no instruments in the autoclave This is...

Page 13: ...rilze liquids or textiles Observe the instructions above on the reheating and cool down phase if the program is changed between sterilization and disinfection after the autoclave has been preheated 4...

Page 14: ...ry heating up phase When the required pressure 2 bar and temperature 134 C for sterilization 0 2 bar and 105 C for disinfection is reached the lamp RUNNING shows a continuous light which announces tha...

Page 15: ...____________________________________ Overheat excluded Overheat during error free process is generally excluded due to the concept of separate steam generation in combination with electronic parametri...

Page 16: ...__________________________ Because of its parameters control system and its optimised heating the MELAG autoclave MELAquick 12 can be used for sterilization disinfection without interruption So 8 10 s...

Page 17: ...mpair the autoclave s functional effectiveness Aggressive water pH 5 or 7 can also damage the apparatus It is only for high values of conductivity that the autoclave triggers a warning or fault alarm...

Page 18: ..._________________________________ If freezing temperatures are possible during transport any water which may remain in the feed water system must be removed in order to prevent damage to the pump and...

Page 19: ...____________________________ Preheat phase cool down phase During the following phases it is not possible to start a program During the approx 10 15 min preheating phase only once after first switchin...

Page 20: ...into the steam channel of the chamber from the bottom has to be checked for resistances on plugs and contacts may have to be cleaned or the sensor to be replaced For questions about the precision of...

Page 21: ...e chamber and allow it to run through Then close the sliding door and blow through the outgoing waste water hose 7 9 The sliding door cannot be easily moved ____________________________________ Normal...

Page 22: ...time of the fault e g during pre heat phase or during pressure generation or during sterilization and inform the service engineer in order to make a quick and low priced repair possible The autoclave...

Page 23: ...In this hose and thus in the water discharge hose you can normally see small amounts of flowing steam condensat The presence of prescribed temperature 134 C or 105 C will additionally be indicated by...

Page 24: ...water reservoir to the steam generator Fault diagnosis If this water dose is too small the pump will start again at release of the steam generator s overheat protection and after the end of the real p...

Page 25: ...on 2 3 2 If the amount of water is too small refer to Section 1 1 1 If the amount is correct optically check all joints for leakage when they are under pressure Watch the water discharge hose of the s...

Page 26: ...the clickpoint must be checked The correct clickpoint is as follows when the autoclave is preheated and when the sliding door is locked the microswitch should click approximately halfway through the...

Page 27: ...e tank with demineralized or distilled water as described in Section 5 3 Then fill again with adequate water see Section 3 3 8 7 Fault No 15____________________________________________________________...

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