mecalac TA3.5SH, Original Instructions Manual

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Page 9 - 30 TA3H, TA3SH & TA3.5SH
9. Maintenance
9.29 Maintenance Schedule
The following service schedules are for guidance only. Under extreme operating conditions the service schedules should be
adjusted accordingly to allow for the local working environment.
Before carrying out any service or maintenance work ensure ALL safety precautions have been taken.
Always follow the instructions given in the engine manufacturers handbook when servicing, adjusting and especially when
starting and stopping the engine.
ALL Faults MUST be Reported Immediately and Corrected BEFORE the Machine is Used
10 Hours
Check tyre condition and pressures.
Check ROPS for damage etc. Report ALL faults immediately.
Check seat belt.
Check the air cleaner blockage indicator. Squeeze the air cleaner dust ejector.
Remove air cleaner and clean in dusty environments.
Check fuel tank level - NEVER allow the fuel tank to empty. Fill at the end of each shift.
Check engine oil level and top up as necessary.
Check hydraulic oil level.
Check all warning lights and gauges are working correctly.
Check engine coolant level - expansion tank (engine cold).
Check brake fluid reservoir level.
Check operator platform and steps are clean and free from damage and obstructions.
Check start inhibitors are functioning correctly.
Check skip prop is present and functional.
Check articulation lock is present and functional.
Visually check machine for fluid leaks, damage, missing parts, unreadable safety signs etc.
50 Hours
As for 10 hours and including :-
Lubricate the centre pivot.
Lubricate all other grease nipples including prop shaft UJ’s and slip joints - see lubrication chart.
Oil all control pivots, e.g. throttle etc.
Check handbrake adjustment.
Check wheel nut torque.
Check, clean and grease battery connections.
Check for air leaks on the air inlet/filter system.
Remove the end cap on the cyclone type air cleaner and inspect elements. Clean or replace as necessary.
Replace any damaged safety signs.
200 Hours
As for 50 hours and including :-
Drain engine and refill with fresh, clean oil.
Replace engine oil filter.
Replace inline fuel filter.
Check engine cooling fan and alternator belt for damage and tension - adjust/replace if necessary.
Check front and rear axle/transfer box oil levels - top up as necessary.
Check tightness of centre pivot lock screws.
Check hoses for chaffing, adjust as necessary.
400 Hours
As for 200 hours and including :-
Drain and clean fuel tank.
Replace fuel filter element.
Change hydraulic filter(s).
Drain hydraulic tank and clean hydraulic suction strainer. Renew return line filter. Refill hydraulic system with
clean, fresh oil.
Drain front and rear axles/transfer box and refill with clean, fresh oil.
Remove and clean or replace axle breathers.
Check engine coolant antifreeze / water ratio - especially in sub zero conditions.
600 Hours As for 200 hour service
800 Hours
As for 400 hours and including :-
Drain and bleed brake system and refill with new mineral oil.
Check axle location bolts.
Check engine valve clearances - adjust as necessary.
Check centre pivot pin nut torque setting.
1600 Hours
As for 800 hours and including:-
Remove and check engine injector nozzles - adjust pressure or replace as necessary.
Drain and replace engine coolant.
Only Perform the Applicable Service Checks Above
Thoroughly Clean the Machine BEFORE Performing ANY Service or Maintenance Tasks