Care
Point:
Renew Oetiker clips on coolant
hoses.
Ensure Oetiker clip is positioned
just outside the positioning mark
(furthest from engine block).
1
.
!
Install all coolant hoses in reverse order.
Care
Point:
Maximum fill on a dry vehicle is 25
litres of coolant (mix ratio of 50:50
with water).
Care
Point:
Use MOBIL 1 Anti Freeze EXTRA .
Care
Point:
Ensure vacuum box is in a higher
position than the coolant reservoir
throughout the filling procedure.
Care
Point:
Ensure all relevant Personal
Protective Equipment (PPE) is
worn when carrying out this
procedure (gloves, goggles, etc).
2
.
!
Attach adaptor to coolant reservoir (8).
3
.
!
Connect vacuum pump to coolant fill adaptor
(8).
4
.
!
Connect vacuum box to coolant fill adaptor
(9).
5
.
!
Close all valves on vacuum box (Venturi 10,
Top 11, Lower 12, Fill 13).
6
.
!
Attach air line to top box connection (14).
7
.
!
Open top and lower valves on the vacuum
box (11, 12).
Care
Point:
Do not exceed a vacuum of 0.5
bar vacuum at this stage.
8
.
!
Gradually open Venturi valve (10) on vacuum
box to generate vacuum in system.
Care
Point:
Vacuum should not drop once top
valve (11) is closed. If the vacuum
cannot be held, please check
system for leaks.
9
.
!
Close top valve (11) and ensure system can
hold a vacuum.
10
.
Release vacuum by closing Venturi valve (10)
and opening top valve (11).
11
.
Close lower valve (12).
Care
Point:
Place open end of filler tube in to
separate coolant filled container.
Please ensure a minimum of 10
litres of coolant (50:50 mix with
water) is in the separate container.
12
.
Connect filler tube (15) to fill valve (13).
13
.
Open filler valve (13).
Care
Point:
Only fill vacuum box to half way
point.
14
.
Gradually open Venturi valve (10) to draw
coolant mix into vacuum box.
15
.
Close Venturi valve (10) and fill valve (13)
once vacuum box is half full.
16
.
Remove filler tube (15).
17
.
Open lower valve (12).
Care
Point:
Ensure vacuum box fill level does
not exceed sight level.
Care
Point:
During this stage of the procedure
do not exceed 0.8 bar vacuum.
18
.
Gradually open Venturi valve (10) to draw air
out of vehicle coolant system. Continue until
no bubbles can be seen in the hose
connecting the vacuum box to the coolant
reservoir, or the box becomes full.
19
.
Close Venturi valve (10) and allow coolant to
be drawn into the vehicle.
20
.
Repeat steps 10
–
18.
21
.
Detach equipment from vehicle.
22
.
Drain all coolant from vacuum box.
23
.
Repeat steps 2 - 10.
Care
Point:
Ensure vacuum box fill level does
not exceed sight level.
Care
Point:
During this stage of the procedure
do not exceed 0.8 bar vacuum.
24
.
Repeat steps 16
–
18 using a completely
empty vacuum box.
25
.
Remove equipment.
26
.
Once vehicle has been filled, carry out a short
vehicle run up and repeat steps 2 - 24.
Care
Point:
Ensure coolant reservoir is filled to
the minimum level. Once the
reservoir is at the correct level,
add an additional 350ml of coolant
mix.
27
.
Install components in reverse order.
168
Summary of Contents for MP4-12C
Page 1: ......
Page 35: ...5 Disc Cross Drilled Hole Chip on disc Do not renew disc 1 34 ...
Page 52: ...2 Detach union nut 2 M10 17 Nm 3 Loosen nut 3 4 Remove front brake hose 4 51 ...
Page 69: ...2 Detach union nut 2 M10 17 Nm 3 Loosen nut 3 4 Remove rear brake hose 4 68 ...
Page 98: ...Description Dimension Value Bolt Floor panel tunnel M6 x 16 10 Nm 97 ...
Page 104: ...1 Remove bolts 1 M6 x 20 4 Nm 2 Remove tyre spoilers 2 Remove front guide vanes 103 ...
Page 105: ...1 Remove screws 1 M6 x 16 6 Nm 2 Remove front guide vanes 2 Remove rear guide vanes 104 ...
Page 125: ...Description Dimension Value Track rod steering rack M14 30 Nm 124 ...
Page 194: ...4 Remove bolts 2 M6 x 20 8 Nm 5 Remove bolts 3 M6 x 16 8 Nm 193 ...
Page 195: ...5 Remove bolts 3 M6 x 16 8 Nm 6 Remove bolts 4 M6 x 16 8 Nm 194 ...
Page 196: ...6 Remove bolts 4 M6 x 16 8 Nm 7 Remove bodyside lower rear arrows 195 ...
Page 203: ...Description Dimension Value Clamp ISG to Throttle M6 5 Nm 202 ...