MAXPhotonics X1-MFSC-1500W User Manual Download Page 49 | Manualshive

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49

Chapter 6 Operation Guide

Overall Assembly Drawing

Wire feed tube assembly

6-Wire Feeder And Hand Welding Connection

Fixed wire feed tube
Loosen the wire feeder feed knob
1. Loosen the wire feeder knob;
2. Loosen the top wire of the wire feeder;
3. Pass the wire guide tube through the knob and fix it, and lock the top wire at
the same time.

Knob

Top Wire

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Summary of Contents for X1-MFSC-1500W

Page 1: ...X1 MFSC 1500W Handheld Laser Welding Machine Maxphotonics Co Ltd...

Page 2: ...rthermore Maxphotonics does not assume responsibility for any infringement of patents or other rights of third parties due to use of the information contained in this document Maxphotonics shall not b...

Page 3: ...ics products Please take time to read and understand this User s Guide and familiarize yourself with the operating and maintenance instructions before you use the product We strongly recommend that th...

Page 4: ...is the second largest domestic fiber laser manufacturer in the domestic market Maxphotonics specializes in the research development production and sales of fiber lasers including pulsed fiber lasers c...

Page 5: ...nce Standard 14 6 General Safety Instructions 15 7 More Safety Information 20 Chapter 3 Product Description 21 1 Features 21 2 Module Configuration 22 3 Laser Model Designation Codes 22 4 Certificatio...

Page 6: ...ely Lock The Connection 42 4 Gas Connection 42 5 Wire Feeder Connection 43 6 Wire Feeder And Hand Welding Connection 49 7 Startup Steps 52 8 Welding Process Parameters 53 9 Product Accessory Inspectio...

Page 7: ...cs that may pose safety hazards Therefore the laser light can t be normally associated with other light sources and all operators and people near the laser must be aware of these special hazards In or...

Page 8: ...asses before operating the handheld laser welding machine 1 For the safety of you and others it is strictly forbidden to point the welding head at yourself or others 2 Appropriate and certified 1080nm...

Page 9: ...grounded otherwise it may cause the product shell to be electrified resulting in personal injury to the operator if the grounding is not operated as required it may cause laser alarm no light laser in...

Page 10: ...e attention signs during operation to ensure the normal use of the equipment This logo represents laser radiation and we have affixed this logo to the laser output of the product This symbol means wea...

Page 11: ...e product and verify that personal protective equipment i e safety shield viewing window or windows goggles etc is adequate for output power and wavelength range Decisions regarding safety glasses mus...

Page 12: ...n lead to conjunctivitis photochemical damage to the retina or a sunburn like reaction to the skin Welders exposed to invisible UV light without proper protection can suffer permanent eye damage 2 Ski...

Page 13: ...can adversely affect the lungs heart kidneys and central nervous system 1 When welding keep the head away from the smoke Always weld in a well ventilated area for safe breathing air 2 Use a fume extra...

Page 14: ...010 EN60950 1 2006 A11 2009 A1 2010 A12 2011 A2 2013 Laser Safety EN 60825 1 2014 CDRH 21 CFR 1040 10 Functional Safety EN 60950 1 2006 A11 2009 A1 2010 A12 2011 A2 2013 Please Note According to EU an...

Page 15: ...care to avoid or reduce specular reflections 2 Accessories Safety Instructions The photosensitive elements integrated in the optical accessories related to the hand held laser welding machine may be d...

Page 16: ...ensure that the protective lens copper nozzle and wire feeding structure are installed and cleaned when the handheld laser welding machine is turned off and the power supply is disconnected 8 When deb...

Page 17: ...e that safety glasses are always worn during each operation 4 Electrical Operating Instructions Maxphotonics strongly recommends that you read the following operating points before operating the handh...

Page 18: ...extinguishers should be nearby easily accessible and personnel trained to use them 9 Any product that has been disassembled without permission no longer enjoys the warranty rights WARNING The input vo...

Page 19: ...hine in a dry cool and clean environment Do not expose the hand held laser welding machine to high temperature high humidity and water hazards 2 During the operation of the hand held laser welding mac...

Page 20: ...1553 Fax 407 380 5588 Toll Free 1 800 34 LASER American National Standards Institute ANSI Z136 1 American National Standard for the Safe Use of Lasers Available through LIA International Electro tech...

Page 21: ...degree of intelligence Main Features 1 Highly integrated product 2 Excellent artificial mechanics design work 3 Continuously adjustable power fast switching response 4 High reliability and excellent b...

Page 22: ...photonics after sales personnel when you take this product out of the box you must Take extra care to ensure that the fiber optic cables are not cracked or damaged please check the included packing li...

Page 23: ...power input RS232 Welding platform RS232 interface FEEDER Wire feeder interface Front Panel Name Function Description ACTIVE ALARM Normal working status green light abnormal alarm status indicator red...

Page 24: ...xternal control port of this laser welding machine is RS232 interface DB9 and the interface definition is as follows RS232 interface definition table Pin Describe 1 N A 2 RxD Serial data input 3 TxD S...

Page 25: ...status monitoring functions There are a total of 5 operation pages namely the main interface the advanced setting page the process parameter page the machine information page and the manufacturer sett...

Page 26: ...he scanning frequency can be increased correspondingly under small amplitude Sweep amplitude 0 4mm adjustable Laser enabled The working laser switch button is mainly used for adjusting the machine and...

Page 27: ...e or contact the after sales service Only support the abnormal alarm of the built in wire feeder Protective gas If the pressure of the protective gas is abnormal please check whether the protective ga...

Page 28: ...ntrol Control method welding valve mode There are two types of air valve modes normally open and synchronous Always open mode keep blowing Synchronous mode The shielding gas and the laser are turned o...

Page 29: ...Blow delay Sets the lead time for gassing before the laser is fired Air off delay Sets the delay time for shutting off the gas after the laser is turned off Light off delay Sets the delay time from st...

Page 30: ...rs on the right click the save button and the process data will be saved in the currently selected group Click the configuration button the process parameters will be loaded into the main interface as...

Page 31: ...achine hardware version number MCU version Machine firmware version number Tip S N Serial number of the tip unique number for each tip Master S N Machine serial number unique number for each host Lase...

Page 32: ...nd humidity alarm Optical Module Temperature Monitoring Alarm when the temperature exceeds the threshold please check whether the air outlet is blocked and whether the filter is dirty and clean the ai...

Page 33: ...indicator 3 1 2 4 6 5 7 Solder Head Instructions Voltage alarm Pump 1 2 Voltage Monitoring The voltage exceeds the threshold alarm please restore the factory settings and try again If the fault still...

Page 34: ...the safety lock and the copper nozzle are in contact with the material to be welded at the same time the safety lock guide When the welding head or laser is abnormal the indicator light is on red NOTI...

Page 35: ...erm power instability 100 CW 1h 1 1 5 8 Long term power instability 100 CW 24h 2 3 9 Beam quality BPP 50um QCS output 1 2 1 5 mmxmrad 10 Laser switching ON time 10 90 Output 50 100 s 11 Laser switchin...

Page 36: ...age MFSC 1500W G5 0 200 220 240 VAC 2 Input Power MFSC 1500W G5 0 100 Output 6 0 KW 3 Operating Ambient Temperature 10 40 4 Operating Ambient Relative Humidity 10 85 5 Laser cooling method Phase chang...

Page 37: ...37 Chapter 4 Specification 3 Structural Layout Laser Three Views Unit mm...

Page 38: ...tall or operate a laser unit under any circumstances if the unit is visibly damaged or suspected of being damaged Lasers are precision valuables Maxphotonics recommends that you follow the steps below...

Page 39: ...l parts has been found upon receipt of product please contact Maxphotonics Co Ltd or designated agent immediately 6 Please keep all unpacked items properly in case of future transportation or storage...

Page 40: ...unk head screws 8pcs Pc 1 8 Gun Nozzle Copper nozzles 1 3 A B and flat nozzles Pc 5 9 Protective Lens 20 3 Pc 5 10 Lock Ring Wrench Pc 1 11 Filament Nozzle Assembly 0 8 1 0 1 2 1 6mm wire feed nozzle...

Page 41: ...input cord of the laser shall be connected to single phase AC current Please make sure the grounding cord is perfectly connected or the laser may be damaged potentially For ensuring the safety feature...

Page 42: ...r 4 Gas Connection The welding head is cooled by inert gas and it is necessary to ensure the welding purity and welding pressure Generally nitrogen and argon are used as shielding gas The purity of sh...

Page 43: ...Connection For the convenience of users the device integrates the wire feeder power cable and signal cable into a 5PIN aerial plug which can be directly connected to the laser FEEDER port 1 Operation...

Page 44: ...wire according to the set parameters and release it to withdraw and stop according to the set parameters that is to simulate the wire feeding withdrawal state during welding under this parameter sett...

Page 45: ...digit digital tube display screen switch the button selection according to the setting display each function parameter and display the wire feeding speed fixed in the working state 2 Operating environ...

Page 46: ...eel etc Feed Roll Nut Wire Feed Roller Outlet Pipe Joint Guide wire set screw Step 1 Select the appropriate wire feed roller according to the diameter of the welding wire 1 Loosen the two adjustable p...

Page 47: ...47 Chapter 6 Operation Guide Release lever Feed Roller Model Lower the lever 1 0 Wire groove...

Page 48: ...he bottom of the wire reel insert the hole of the wire reel into the pin on the wire feeder and pass the welding wire through the wire feed wheel as the picture shows The third step adjust the pressur...

Page 49: ...y 6 Wire Feeder And Hand Welding Connection Fixed wire feed tube Loosen the wire feeder feed knob 1 Loosen the wire feeder knob 2 Loosen the top wire of the wire feeder 3 Pass the wire guide tube thro...

Page 50: ...then adjust the wire feeding movable frame to the middle part and finally adjust the length of the wire feeding tube so that the wire feeding nozzle is close to the welding copper nozzle Fixed wire fe...

Page 51: ...ss and hold the hand held welding head switch adjust the wire feeding speed at low speed about 10mm s and turn left and right according to the tightness of the wire feeding The two adjustable preload...

Page 52: ...securely locked to the loop interface and the wire feeding power cord is connected to the FEEDER interface 3 Connect the protective gas tube 6mm to the gas in port and open the gas valve 4 Turn on the...

Page 53: ...4 100 2 3 60 80 1 1 15 20 Penetration Stainless steel SUS304 Stitch welding 1 30 2 3 60 80 1 1 15 20 Penetration Stitch welding 2 60 2 3 60 80 1 1 15 20 Penetration Stitch welding 3 85 2 3 60 80 1 1 1...

Page 54: ...ge Scanning width Scanning frequency Defocus amount Air flow volume Welding consumables Wire diameter Welding effect mm mm s mm HZ mm L min mm Penetration Stainless steel SUS304 1 7 15 40 2 5 3 5 40 7...

Page 55: ...hz airflow not less than 15l min other parameters Under the same condition if the swing amplitude or wire feeding speed increases the laser power also needs to increase accordingly 4 The wire feeding...

Page 56: ...c and affect the welding effect Unauthorized disassembly of the gun head and laser products will no longer enjoy the warranty rights of Maxphotonics Please wear powder free gloves or finger cots to cl...

Page 57: ...a cotton swab move it to the edge of the protective lens and replace the cotton swab in time after use After wiping all the dirt put it under the microscope for the final confirmation 6 Put the wiped...

Page 58: ...der and wipe the other side of the protective mirror use the side blowing method to avoid the dirt from sneaking into the surface If the protective lens holder cannot be put back on the optical compon...

Page 59: ...tive after finding the faults Upon receiving our authorization you need to pack the product in a suitable package and return it You should keep the proof when finding any damage after receiving the pr...

Page 60: ...d flowing the operation steps stictly Please call the Customer Service Department for other questions Please call the Customer Service Department for other questions 400 900 9588 Your problems will be...

Page 61: ...ction technology within the warranty period and repairs or replacement of all the products within the warranty scope are carried out according to the rest of the warranty period of primary products 2...

Page 62: ...formation above and operate according to the User Guide and specification or the faults arising therefrom are not included in the warranty scope IMPORTANT Within the warranty scope purchasers must fee...

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