MaxFlight FS-3000 Manual Download Page 42

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Tail shaft

H frame assembly, attached to the tail shaft

Counterweight gear and gear box

Counterweight @500 pounds

Chair assembly

Seat back assembly

10.

Lift drive network

11.

Roll motor mounting

12.

Pitch motor mounting

13.

Roll hub assembly

14.

Fiberglass cockpit shells

15.

Front stand

16.

Rear stand

17.

Entry stair assembly

18.

Cabinetry

Summary of Contents for FS-3000

Page 1: ...MAXFLIGHT EH Electric Hydraulic MACHINES MANUAL FS VC Dual System FS 3000 Flight Simulator VR 2002 Roller Coaster VS 4000 Mini Sub Simulator...

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Page 6: ...12 1 3 Safety 12 1 3A Operator Safety Requirements 12 1 3B Loading Unloading Safety 12 1 3C Queue Line Safety 12 1 3D Canopy Operation 13 Chapter 2 Operation 13 2 1 Description of Motion Operation 13...

Page 7: ...Stop Procedures 22 2 13A Occupant using their E Stop button inside cockpit 22 2 13B Emergency termination in case of Fire Alarms Bomb Threats etc 23 2 13C Emergency Stop without Electrical Power 23 2...

Page 8: ...36 1 2G Counterweight Drive System 37 1 2H Pitch Slip Rings 38 1 2I Blowers 39 1 2J Power Strips 39 1 2K Sensors 39 1 2L Switches 39 1 2M Encoders 39 1 2N Interface Board 39 1 2O Roll Slip Ring 40 1 2...

Page 9: ...ns 47 1 7 What Makes the Unit do What it Does 51 Chapter 2 Electrical System 51 2 1 Simulator Electrical Power 51 2 2 Three phase Power 52 2 3 Initial Wiring Confidence Check 52 2 3A Initial Inverter...

Page 10: ...4 Audio Problems 64 Unit does not Raise 64 Unit does not Lower 65 If unit does not counterbalance 65 Unit stops motion 66 Software Issues 67 Encoder drop out issues 67 Inverter Issues 67 Quick Brake t...

Page 11: ...4 cm X 223 52 cm Weight 5250 Lbs total approx Static Floor Loading 22 61 lbs sq ft Electrical Requirements US North America 1 208 VAC 3 Phase 60 HZ 20 amp dedicated 2 115 VAC 20 amp dedicated Internat...

Page 12: ...fety Due to the nature of the FS VC DUAL SYSTEM there are several safety precautions that must be observed in order to ensure the safety of both the patrons and the operators during the operation of t...

Page 13: ...al power box for any reason 5 Ensure that patrons pass the age height and weight requirements to operate ride the simulator safely CHAPTER 2 OPERATION 2 1 Description of Motion During Operation There...

Page 14: ...r and press the RED button once verify fans are running 7 Use remote and turn TV power ON 8 Right click on red M G2E motion icon on desktop select OPEN and allow window to open fully a Down Lowered se...

Page 15: ...kpit 3 Have customer s place seatbelt on and latch same Verify straps are snug on their lower body NOTE On smaller children verify they are seated all the way back against backrest then check to see i...

Page 16: ...achine will stop and turn on a yellow caution on the operator panel NOTE If restraint was released in flight the operator option will be same as if an e stop was pressed inside by a customer to stop t...

Page 17: ...h the controller down NOTE There are two joysticks and two throttles on this ride Either one will start as the PILOT The other joystick starts the ride as the GUNNER These functions can be switched by...

Page 18: ...back will decrease the speed Depressing the trigger will release set the brake Pressing the top button lower raise the landing gear Blue button used to transfer control of who is flying the unit RED...

Page 19: ...w people to exit 12 Load new patrons and repeat above procedure at step 1 2 10B Initial Game Startup for Combat Flight Sim 2 Program 1 To start a program click on big icons on the control panel window...

Page 20: ...w have control of the motion from inside Lower icon goes out 12 When timer times out unit will return to home level position and stop System controls Raise and Start go away and Lower icon comes back...

Page 21: ...that have one 1 If any program is running a On operator desktop r click VNC icon b Select the IP address for Kiosk click OK c When kiosk window shows on monitor locate the SA12 XX XXX bottom of task b...

Page 22: ...ls on top of motion computer 12 Close curtain 13 Machine is now secure 2 13 Emergency Stop Procedures In the event of an emergency follow the procedures described below for the type of emergency 2 13A...

Page 23: ...disabled and applies the motor brakes 2 Level the unit in both the pitch and roll axis manually 3 Using the manual LOWER SWITCH on the back of the right A frame press and hold button till unit is comp...

Page 24: ...here the simulator remains stationary 6 Any loose objects that roll around inside the cockpit as these items would damage the patron as well as the components inside the cockpit 7 Any signs that the u...

Page 25: ...in doubt shut down the system to ensure safety of not only the passengers but also the safety of the system 2 18 Daily Inspection Checklist Description The Daily Checklist is to be completed by the f...

Page 26: ...rsonnel following the directives of a MaxFlight Corp Service Bulletin Service Kit or a MaxFlight Corp representative where applicable Any modification performed on a MaxFlight Corp product outside the...

Page 27: ...27 3 2 Suggested Postings This chapter also contains notices that we suggest be placed near the unit to promote the safety of patrons as well as operators and to ensure proper operation of the ride...

Page 28: ...rating panel depress the LOWER switch and hold till unit is completely lowered to support stands Open the canopy raise the harness restraints and aide the patrons in exiting if necessary Ride and Faci...

Page 29: ...has battery backup Open the cover to the emergency control panel located right rear of A frame Manually level the pitch and roll axis by releasing manual brakes Press and hold the lower switch to achi...

Page 30: ...c patrons due to the special strobe and lighting effects that are known to trigger seizures All loose articles such as pens loose change cell phones ipods etc that may come off during flight should be...

Page 31: ...n 3 Those with serious back problems 4 Those subject to motion sickness 5 Those subject to claustrophobia fear of confined spaces 6 Those with serious health problems or serious physical disabilities...

Page 32: ...operating temperature reasonably stable Temperatures less than 80 degrees Fahrenheit with humidity levels less than 60 would keep patrons comfortable and keep equipment functioning well Also for the b...

Page 33: ...33 Technical Information and Maintenance FS VC Dual System Fs3000 Flight Simulator VR2002 Roller Coaster VS 4000 Mini Sub Simulator...

Page 34: ...le in the field installation The motors can be rewired for various inputs but the inverters cannot 1 2 ELECTRICAL U S 1 2A Input Power Two circuits of 115 VAC single phase 20 amp 60 Hz for computer bl...

Page 35: ...enter weldment Roll shaft and hub assembly gets mounted through the center of the gearbox held by a QD coupling Gearbox pre filled at factory Roll Brake Mounted on the end of drive motor Dynamic braki...

Page 36: ...e rectifier inside the enclosure The coil is a 220 VDC unit It has a manual release lever Pitch Encoder Is a 120 line encoder mounted to the motor shaft Sends pitch position to the computer via the in...

Page 37: ...regulator compensating for difference in weight on each side allowing unit to raise and lower level 1 2G Counterweight Drive System Drive Motor Gear box mounted on top of center weldment attached to...

Page 38: ...io gear box coupled via rubber drive bushing Braking of counterweight is achieved by relays supplying 24VDC to both sides of the motor 1 2H Pitch Slip Rings These units are sealed no maintenance requi...

Page 39: ...mit down sensor one canopy sensor and one demo switch sensor Brake release sensor 1 2L Switches There is one Occupant Safety Switch e stop between the seats in the cockpit The crotch belt switches are...

Page 40: ...IO chips It also has indicator lights that help in troubleshooting 1 2O Roll Slip Ring Located inside the weldment roll drive shaft and the cockpit Mounted inside the roll shaft it passes the signal...

Page 41: ...nd speaker system It is installed within the cockpit area above the heads of patrons in front and back of cockpit A base response speaker is mounted under the right patron seat A remote volume and ton...

Page 42: ...ight gear and gear box 7 Counterweight 500 pounds 8 Chair assembly 9 Seat back assembly 10 Lift drive network 11 Roll motor mounting 12 Pitch motor mounting 13 Roll hub assembly 14 Fiberglass cockpit...

Page 43: ...Monitor 3 Cabling 4 Network switch if kiosk is used 5 Operating system is Win XP Pro with SP 3 1 4B On Board Computer High end computer processor combination Contains all the games and their video fil...

Page 44: ...ll etc 1 5A Raise When operator clicks on RAISE it sends a signal to the computer that in turn sends a relay command to the power box activating the RAISE relays Power is allowed to the hydraulic moto...

Page 45: ...r since the spool turns only by input flow Regulators on the flow divider are factory set and should not be tampered with There are not maintenance functions internally Do not adjust anything since th...

Page 46: ...through zero reading Weight stops moving the program commands to drive weight the other way for second This eliminates the delay latency in signals and reaction time of mechanics Pitch brake is now s...

Page 47: ...and passes it on to 1 Monitor connected to video output in rear of CPU allows the operator to see control windows etc 2 On board computer sends video to projector as well as HD video transmitter loca...

Page 48: ...ts the unit should be shut down and examined to determine any causes that are not obvious It is up to the operator to report these conditions to qualified on sight technical personnel only If there ar...

Page 49: ...t i No conflict between com board and registry settings j In computer hardware all com ports have been initiated and correct values set The computer uses this signal to monitor functions within each i...

Page 50: ...over to the motion program then to motion control board and eventually to drive an inverter Mother Board controls internal processes video and audio modules built into the board USB ports accept mouse...

Page 51: ...mounted in front inside of cockpit It projects all the video generated by the various programs Projector can be controlled via a remote control It is a HD projector system capable of displaying 3D ima...

Page 52: ...n the machine is being built This procedure can also apply in the field if major repairs or changes have been made This check is to verify all power connections are correct all cables routed correctly...

Page 53: ...sen the center set screw so that the module can be pulled out 6 Verify that the jumper on left side is connected to the lower two pins left side 7 Snap on the manual key pad module Careful not to bend...

Page 54: ...tors must discharge You must test and set correct drive rotation of all motors This will be tested later in the rotation test sequence Output power to the motors from inverters is digital DC in an AC...

Page 55: ...led on motion computer All control cables wiring has been properly installed on the machine Parameter loading and auto tuning of the two inverters must be complete before testing motor rotation The fo...

Page 56: ...ct go to 14 e and finish If not 14 a a If not correct motion you must power down wait 10 minutes to allow capacitors to drain b Switch any two wires on bottom of roll inverter and retighten set screws...

Page 57: ...57 2 9 Changing Joysticks and Throttles Roll Pot K Ohms 5 Pitch pot 5K Ohms Make sure you center the pots before installing drive collar on pot shaft...

Page 58: ...r connector of the on board computer Power to the amplifier comes from a 220 to 115 transformer mounted also under the seats 2 11 HD Video Transmitter If installed Mounted directly to the steel back l...

Page 59: ...rogram to exit memory 6 R click on the red D icon on desktop select Open and allow the program to open fully the red D will again go to the lower right on task bar 7 Close the VNC program 8 Close the...

Page 60: ...ors light green 25 YES continue here NO go to para 3 1F 3 1H 26 Back to operator panel 27 Click on START icon to start flight in full motion 28 Does machine move normally when commanded to do so Watch...

Page 61: ...ng It connects either to the switch or back of motion computer if no Kiosk is used 7 Test VNC operation again did you gain access to on board 8 If YES continue If NO go to step 9 9 If switch was used...

Page 62: ...sub program you have to get the keyboard have this window open and press F2 This opens a subprogram hierarchy tabs that can be opened to see settings that are required for correct operation of command...

Page 63: ...power ON indicators at the top of the inverters is ON all of them If power to the inverters does not come on check the control power going to the switch The power is 115 VAC to one side of the switch...

Page 64: ...on the card is defective Test by switching signal source to projector or TV monitor If either comes back on with new source then the defect is in the card or settings drivers etc Blue Screen On proje...

Page 65: ...ht on in front If this unit is OFF lowering will be inhibited The lowering relays inside the power box need this power at all times for lowering to occur Check command signal source from interface com...

Page 66: ...t adjusted correctly See Cockpit Leveling Setup Can be weight imbalance not within 100 pounds side to side If constant could be loose encoder or faulty roll motor brake If pitch usually caused by an e...

Page 67: ...er Drop Out Should a encoder stop working while running the safety software included for motion client will stop unit when loss of encoder signal happens The unit will stop wherever it is at that time...

Page 68: ...th fresh wire pigtail from cable Quick Brake Test if Inverters Fault on Over current Fault 1 Open the Motion Client program 2 Raise platform to the top 3 Start the Motion Test program 4 With another p...

Page 69: ...s NOTE Inspect and lubricate parts at regular intervals e g weekly to monthly Lubricate as needed depending on use and environment Clean parts before applying a light coat of lubricant Bearing Block G...

Page 70: ...Mobil EP 2 grease or wheel bearing grease Pitch Motor Torque Arm Guide Rails Lubricate with white lithium grease with the machine in the raised position Counterweight Pitch Motor Torque Arm Guide Rail...

Page 71: ...screen assembly is secure and in good condition Make sure canopy alignment pins are tight Inspect the cockpit latch and safety strap for proper operation and condition Check stairway and front platfor...

Page 72: ...lean the projector exhaust fan lens vents and mirror if installed Inspect all connections on the Power Box for security Inspect the Pitch Signal Ring for proper security Inspect the counterweight shaf...

Page 73: ...ly Check for loose lag bolts inside the cockpit seat to glass mounts Inspect the condition of all fiberglass parts Inspect the complete hydraulic lift system for any signs of leaks including all hydra...

Page 74: ...rocedure Description of Passenger Restraint System Game Start Procedures Operation Control Icons Game Over Procedure System Shutdown Emergency Termination Procedure Emergency Stop without Electrical P...

Page 75: ...aircraft or coaster track this will initiate the on board software When the program is fully loaded on the onboard computer the Dispatch Status Window will state Game is Ready 16 Load patrons and ver...

Page 76: ...just turn off the power switches or breakers to shut down the machine 1 Press in the main power E stop under the monitor to shut off power to all inverters motors 2 Using the remote turn the projecto...

Page 77: ...hes the Emergency Stop Button 1 In the event of an emergency situation or a fault with the machine or a power failure the operator must push the operator emergency stop button this will stop the machi...

Page 78: ...in this window you can test the function of the joystick throttle and buttons 7 To calibrate click on Settings Calibrate then Next 8 Sit in the machine and look at the projector screen follow the Wiza...

Page 79: ...108 1 E STOP CABLE 23 SE11111 CROTCH BELT CABLE SWITCH 6 x2 SE11117 1 MOTION CONTROL BOARD SE11124 1 PILOT SWITCH CABLE 4 SE11158 POWER RING JINPAT SE11130 1 220V POWER CABLE 20 SE11131 1 PITCH SIGNAL...

Page 80: ...SE11161 Roll Invert Network Wiring SE11163 Roll Motor Electric Panel 220V POWER CABLE Pitch Inverter Analog Roll Inverter Analog A Frame Power Strip...

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MaxFlight FS-3000, Manual

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