Mattei BLADE - Plus 15 H Instruction, Use And Maintenance Manual Download

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INSTRUCTION, USE AND

MAINTENANCE MANUAL

Models

BLADE

15-18-22

BLADE

15-18-22 i

Versions

Standard

Plus

ENGLISH

BLADE

Translation of the original

instructions in ITALIAN

TI215G0010

rif. TDA0150017

Summary of Contents for BLADE - Plus 15 H

Page 1: ...INSTRUCTION USE AND MAINTENANCE MANUAL Models BLADE 15 18 22 BLADE 15 18 22 i Versions Standard Plus ENGLISH BLADE Translation of the original instructions in ITALIAN TI215G0010 rif TDA0150017...

Page 2: ...or disclosed to third parties without the explicit written consent of Ing ENEA MATTEI S p A Ing ENEA MATTEI S p A reserves the right to modify the characteristics of the machine subject of this docum...

Page 3: ...re parts 1 7 General Information Safety 2 1 Danger and residual risks 2 1 Responsibility 2 3 Description of pictograms 2 3 Description of the machine 3 1 General description of the machine 3 1 Technic...

Page 4: ...lter element 9 4 Replacement of the elastic element 9 5 Lubricants 10 1 Oil change 10 1 Warning 10 2 General 10 2 Mattei lubricants 10 2 Safety precautions 10 3 Storage and treatment of oils 10 3 Trou...

Page 5: ...BLADE V TI215G0010 Attachments 15 1 Form to request technical service 15 1 Form to request spare parts 15 2 Technical data sheets 15 3 General index...

Page 6: ...his information has no direct relationship with the description of a function or with procedure development They could be cross references to other documents or other sections of this manual The table...

Page 7: ...NEA MATTEI S p A releases the manufacturer from any responsibility whatsoever This manual is for the user and the service engineer of the machine and it aims at supplying them with the basic technical...

Page 8: ...r in charge of our machines a specialization course is held to train the operator to be able to perform all of the actions necessary to operate the machine even with some of the protections disconnect...

Page 9: ...he CE MARKING Model Code Serial number Year of manufacture Delivery Pressure Power Number of runs Dryer Tank capacity Total weight Name and address of manufacturer The CE MARKING plate has been applie...

Page 10: ...DIRECTIVE OF THE EUROPEAN PARLIAMENT AND COUNCIL dated 17 May 2006 Machine Machine means the functional assembly composed of control unit processing unit working and resting equipment systems electric...

Page 11: ...machine carry out the following operations carefully read the technical documents collect information on the operation and the position of emergency stop devices on the machine know which guards and s...

Page 12: ...rk such as the laying of foundations or canalizations if required etc anti slip leveled flooring preparation of both the place of installation and the machine installation itself whilst observing the...

Page 13: ...ipment under voltage in the event that the metallic container is open protection of the electrical cabin IP 54 protection of inner equipment IP 20 against accidental contact Adequate panels or protect...

Page 14: ...anceregister supplied with the machine Duly trained staff should carry out maintenance only with the compressor off and after ensuring that no more pressure exists inside it Also insulate the compress...

Page 15: ...or intervention use of non original spare parts or not explicitly for the model non observance even if only partial of the instructions possible inefficiency caused by the non use or the malfunction o...

Page 16: ...on a blue background and the symbol in white Obligation to read the Instruction Manual before carrying out any operation on the machine Obligation to use individual protective means against noise PICT...

Page 17: ...esigned for a continuous industrial service they guarantee constant performance over time low energy consumptions reliability functionality and easy maintenance The electro compressor comes complete w...

Page 18: ...hite metal bearings having a practicallyunlimitedlifetime Theairdrawninfirstpasses through a filter and then through the modulating valve The decrease in volume of the pockets formed by the stator rot...

Page 19: ...h adapts compressor operation to the specific require ments of the air line it is connected to It features various programming levels and performs operating and fault controls and analysis Advanced pr...

Page 20: ...vated compressor optional running compressor optional compressor under load optional compressor blocked standard Communication MAESTROxB ensures remote monitoring through MODBUS protocol WARNING The c...

Page 21: ...chine includes a dryer with a refrigerator cycle that guarantees an adequate compressed air quality The design of the compressor allows for integrating a dryer with refrigerator cycle directly install...

Page 22: ...mperature rises again above T Start the dryer compressor is re started and the fault warning is automatically turned off Should the dew point temperature rise above the upper limit the controller will...

Page 23: ...tor 9 Electric starter 10 Oil filler plug 11 Oil drain cock 12 Intake pre filter 13 Water IN OUT connections for the heat recovery 14 Condensate drain connection for the dryer 15 MaestroXB 16 Dryer 17...

Page 24: ...22 Plus R VERSION BLADE 15 18 22 i Plus R VERSION BLADE BLADE i BASE PLUS 575 635 595 655 590 650 610 670 600 660 620 680 0 112 5 95 D 3 D1 3 INGRESSO ACQUA WATER INLET USCITA ACQUA WATER OUTLET G 1 2...

Page 25: ...ic pictrograms indicate the lifting points The centre of gravity is near the coupling between motor and compressor before lifting check lift the unit from the ground just slightly that lifting points...

Page 26: ...t 85 the absorbed power For the BLADE 15 22 Series machines having the cooling air outlet on the canopy top panel the distance from the ceiling should not be lower than 1 5 meters If such a clearance...

Page 27: ...ed air from the machine to the end users with the lowest pressure drop and energy waste To avoid losses and wastes regularly check all pipings of the distribution equipment and all accessories Filters...

Page 28: ...e 1 gives the load losses over 100 metres straight piping according to nominal diameters usually employed and at different air delivery and working pressure conditions A perfect air distribution syste...

Page 29: ...the load loss at approximately 20 Pa If the duct offers greater resistance an auxiliary extractor should be used to prevent any overheating of the machine As an example a duct with a higher or equal...

Page 30: ...sure control perfomed by MAESTROXB compressors of BLADE 15 22 Series keep the modulation and off load functions by means of a servovalve Thisservovalvelimitsthemaximumoperating pressure during the CON...

Page 31: ...cur It is possible to set an OPTIONAL weekly programming keypad The buttons are backlit for enhanced clarity and in some cases in order to complete the information provided by the device Key ON OFF To...

Page 32: ...compressed air system operation modes BLADE VERSION To meet the users requirements Mattei compressors have been designed to work in three main operating modes Continuous Automatic and Modulation The...

Page 33: ...s it starts again as soon as line pressure falls below Pmin 2 if line pressure falls to Pmin before TMV expires the compressor is recharged The above operating mode can be combined with a special char...

Page 34: ...ing machine capacity to line requirements Maximum pressure and values slightly below this define a field or range which is known as a MODULATION BAND This operating mode exploits this potential The co...

Page 35: ...no load condition has been reached and the no load run time is terminated the compressor only stops if the oil temperature exceeds the value set The line pressure is controlled in order to prevent it...

Page 36: ...mming After the motor has stopped the residual pressure inside the compressor discharges completely in approximately one minute The following page shall be displayed The machine can be started accordi...

Page 37: ...l or grease with a cloth Sometimes an excess or a lack of lubricant may jeopardize the machine operation Only recommended lubricants or well know and tested equivalent lubricants should be used for lu...

Page 38: ...month Clean the oil radiator month Clean the air radiator month Clean the intake pre filter month Rotoroil F2 oil change 2 years For other lubricant refer to Section 10 WARNING In dusty environments...

Page 39: ...s in the due times will meet the expected safety and correct operation requirements The extended warranty contracts impose use of the mentioned kits and ensure that any of the critical parts is replac...

Page 40: ...the machine body cleaning the pre filter The machine is equipped with a pre filter to remove dust and is articulated by the inflow of air It glides on metallic guides in the rear door and should be wi...

Page 41: ...ntage of the gap created by the sliding Remove the two halves through the holes in the coupling assembly and replace the old elastic element In this phase it is also possible to easily replace the oil...

Page 42: ...ntion to the possible presence of foam If necessary wait for some minutes for the oil to demulsify 1 Open the drain plug Pict 2 and drain the oil into a suitable container 2 Lastly close the cock It i...

Page 43: ...nce overalls eyeglasses or as far as allowed by the safety rules protection gloves or apply a protective product Clean dirty skin carefully by abundantly washing it with water and soap Apply a skin cr...

Page 44: ...ING It is felt that to prevent fire risks the best attention should be given to the selection of oil and the execution of maintenance operations specifically by carrying out regular and complete oil c...

Page 45: ...eturn of the network air or because the pressure transducer reads an incorrect value Check the inner pressure on the pressure gauge of the separator and compare it with the value given by MaestroXB Ve...

Page 46: ...thin the network The air oil separator filter is clogged Replace filter and verify the causes of the clogging see Section 9 D Temperature The compressor stops due to its own over heating The radiator...

Page 47: ...oes not form on this cover as it could reduce the cooling air passage abnormal noises Any vibration or abnormal noise is usually due to deterioration of the bearings In this case it is recommended to...

Page 48: ...antling Once the machine has reached the end of its technical and operating life it can be demolished i e decommissioned and put in such a condition so as not to be used any longer for the purposes it...

Page 49: ...ection and remove the drain solenoid valve Withdraw the solenoid valve filter using beak pliers remove any dirt and wash with detergent Re assemble in the reverse order while paying special attention...

Page 50: ...o Italy Tel 39 02 253051 Ric Aut Fax 39 0225305243 e mail customer_support mattei it Company Address Please note our request for intervention for our machine Modell Serial number Intervention to be ca...

Page 51: ...riore 307 20090 Vimodrone Milano Italy Tel 39 02253051 Ric Aut Fax 39 0225305243 e mail spares mattei it Company Address Please note our order no of with required delivery on for our machine Modell Se...

Page 52: ...er mg m3 3 Total heat recovery 95 Oil circuit capacity dm3 12 Minimum supply cables section 10 mt mm2 10 16 Nominal absorbed current A 32 37 3 40 6 DRYER Absorbed power kW 0 75 Voltage Frequency Phase...

Page 53: ...Total heat recovery 95 Oil circuit capacity dm3 12 Minimum supply cables section 10 mt mm2 10 16 Nominal absorbed current A 30 8 34 6 40 8 DRYER Absorbed power kW 0 75 Voltage Frequency Phases V Hz P...

Page 54: ...3 Total heat recovery 95 Oil circuit capacity dm3 12 Minimum supply cables section 10 mt mm2 10 16 Nominal absorbed current A 32 1 36 2 37 2 DRYER Absorbed power kW 0 75 Voltage Frequency Phases V Hz...

Page 55: ...l carry over mg m3 3 Total heat recovery 95 Oil circuit capacity dm3 12 Minimum supply cables section 10 mt mm2 10 16 Nominal absorbed current A 27 2 30 5 33 8 DRYER Absorbed power kW 0 75 Voltage Fre...

Page 56: ...Tel 39 02253051 Fax 39 0225305243 E mail info mattei it www matteigroup com Plus manuels disponibles ici FR http tinyurl com BLADE 15 22 F Mehr Anleitungen finden Sie her DE http tinyurl com BLADE 15...

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