Matrix T3X-05 Service Manual Download Page 3

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CHaPTer 9: ParT rePlaCemeNT GUide

9.1

Motor Cover Replacement .............................................................................................. 32

9.2

Rear Roller Replacement .............................................................................................. 33

9.3

Side Rail Replacement ................................................................................................... 34

9.4

Running Deck Replacement .......................................................................................... 35

9.5

Deck Cushion Replacement ........................................................................................... 36

9.6

Front Roller Replacement ............................................................................................... 37

9.7

Running Belt Removal ................................................................................................... 38

9.8

Motor Control Board (MCB) Replacement .................................................................... 39

9.9

Motor Replacement ......................................................................................................... 40

9.10

Drive Belt Replacement ................................................................................................. 42

9.11

Incline Motor Replacement ............................................................................................. 44

9.12

Console Replacement ..................................................................................................... 46

9.13

Emergency Stop Switch Replacement .......................................................................... 47

9.14

Cup Holder Replacement ........................................................................................... 49

9.15

Console Frame Replacement ..................................................................................... 50

9.16

Heart Rate Board Service ........................................................................................... 52

9.17

Handlebar Frame Replacement ................................................................................. 53

9.18

Heart Rate Handlebar Replacement .......................................................................... 54

9.19

Heart Rate Grips Replacement ................................................................................... 55

9.20

Console Mast Replacement ........................................................................................ 56

9.21

Testing the Treadmill ................................................................................................... 57

CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide

10.1

Treadmill Specifications .............................................................................................. 58

10.2

Fasteners and Assembly Tools ................................................................................... 59

10.3

Assembly Instructions ................................................................................................ 60

10.4

MYE TV Bracket Installation Instructions .................................................................... 63

10.5

PCTV Bracket Installation Instructions ........................................................................ 68

CHaPTer 11: SofTWare UPGrade iNSTrUCTioNS

11.1

Software Upgrade Instructions .................................................................................... 73

Table of CoNTeNTS

Summary of Contents for T3X-05

Page 1: ...T 3 x 0 5 T r e a d m i l l S ER V I C E MA N U A l...

Page 2: ...1 Using Manager Mode 12 5 2 Manager Mode Overview 12 CHAPTER 6 ENGINEERING MODE 6 1 Using Engineering Mode 13 6 2 Engineering Mode Overview 13 CHAPTER 7 SERVICE MODE 7 1 Using Service Mode 14 7 2 Serv...

Page 3: ...Replacement 47 9 14 Cup Holder Replacement 49 9 15 Console Frame Replacement 50 9 16 Heart Rate Board Service 52 9 17 Handlebar Frame Replacement 53 9 18 Heart Rate Handlebar Replacement 54 9 19 Hear...

Page 4: ...1 1 1 Serial Number Location Chapter 1 Serial number Location Console Serial number location Frame Serial number location...

Page 5: ...ill in an area with cool temperatures and low humidity Please leave a clear zone behind the treadmill that is at least the width of the treadmill and at least 79 2000 mm long This zone must be clear o...

Page 6: ...this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This product must be used for its intended p...

Page 7: ...circuit requirement the proper gauge wire must be used from the circuit breaker box to each outlet that will have the maximum number of units running off of it If the distance from the circuit breake...

Page 8: ...to soap ratio Lint free 100 cotton cleaning cloths or Micro fiber cleaning cloths Vacuum Shop Vac with extendable hose and soft brush attachment DAILY 1 Wipe down the unit after each use with a mild d...

Page 9: ...of the running belt It should be centered on the running deck See Section 3 5 for instructions for aligning the belt 2 Check the running belt for proper tension adjust as needed see Section 3 5 NOTE...

Page 10: ...ure to follow the directions below STEP 1 Locate the two hex head bolts on the rear of the treadmill The bolts are located at each end of the frame at the back of the treadmill These bolts adjust the...

Page 11: ...workout information if the Toggle Display button is pushed and held down for 3 seconds H Emergency stop Immobilization To stop all functions and immobilize the unit The emergency stop on this treadmil...

Page 12: ...value providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user using the INCLINE or SPEED KEYS and press ENTER 5 Press GO to begin the workout The display wil...

Page 13: ...dually increase speed to 4 5 mph 7 2 kph The actual test begins at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increa...

Page 14: ...8 43 9 41 0 36 8 EXCEL LENT 44 2 41 0 39 5 35 2 41 0 38 6 36 3 32 3 GOOD 38 1 36 7 33 8 30 9 36 7 34 6 32 3 29 4 FAIR 35 2 33 8 30 9 28 2 33 8 32 3 29 5 26 9 POOR 32 3 30 5 28 3 25 5 30 6 28 7 26 5 2...

Page 15: ...OWN for 3 5 seconds accumulated time N A N A 65 000 hours Hour Total time on treadmill not editable TO RESET Press and hold INCLINE DOWN and SPEED DOWN for 3 5 seconds software N A N A N A N A Softwar...

Page 16: ...to the limited LED characters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V is the version If the version is A just leave this blank Second Layer YY MM...

Page 17: ...check each set of LEDs on the display sequentially Service 2 Keypad Test Press any key and the display should show the corresponding message Service 3 Distance Time Distance Mile 0 99999 Kilometer 0...

Page 18: ...15 8 1 Electrical DiagramS Chapter 8 Troubleshooting...

Page 19: ...16 8 1 Electrical DiagramS Continued Chapter 8 Troubleshooting DIgital Communication Wire Grip Sensor Wire...

Page 20: ...17 8 1 Electrical DiagramS Continued Chapter 8 Troubleshooting H P WIRE KEYPAD Wire...

Page 21: ...P4 N L U V W JP3 Console Cable JP4 Incline Motor Cable N Power Input white L Power Input Black U Motor Wire red V Motor Wire White W Motor Wire Black Chapter 8 Troubleshooting AC 110V J1 and J4 Short...

Page 22: ...TIONS PWM Console PWM signal light when the motor is running the light should flash COM Digital communication light FAULT The machine has stopped due to any C class error UP DOWN FF Incline motor stat...

Page 23: ...cline motor wire connection between the incline motor and MCB Figure A b Run Auto Calibration as outlined in Section 3 4 If the problem still exists refer to the steps below c See if a console signal...

Page 24: ...MESSAGE 01A4 01A5 01A6 1 cause a 01A4 Main motor U phase disconnection b 01A5 Main motor V phase disconnection c 01A6 Main motor W phase disconnection 2 SOLUTION a Check the connection between motor...

Page 25: ...ver current of 7 Amps b 01AD Motor over temperature c 02B6 Speed up is over current d 02B7 Speed down is over current e 02B8 Running status over current 2 SOLUTION a Perform an amp draw see instructio...

Page 26: ...OTING FIGURE A ERROR MESSAGE 01AB 1 cause a Inverter error 2 SOLUTION a When the display is showing an 01AB error the MCB Fault LED should be lit Figure A b If the MCB Fault LED is not lit replace the...

Page 27: ...er circuit of the motor failed Motor resistance is closed 2 SOLUTION a Check the Motor wire connection between the Motor and MCB Figure A b Press the start key and check the MCB PWM LED Figures B If P...

Page 28: ...oltage b 02A2 Over low DC bus voltage 2 SOLUTION a Use a multi meter to check if the input power matches local power specifications at the MCB Switch to a different outlet if necessary If a known good...

Page 29: ...MCB over temperature 2 SOLUTION a Check the Motor wire connection between the Motor and MCB Figure A b Use a multi meter to check the for a resistance value across the 2 blue wires of the motor wire F...

Page 30: ...inverter sensor is reading the normal rated current is over 10 5 amps for 60 seconds 2 SOLUTION a Use a multi meter to check the 3 points U V W of the motor cable for resistance over 4 Figures A B C I...

Page 31: ...8 Troubleshooting ERROR MESSAGE 02B9 02BA 02BC 02BD 1 cause a 02B9 The inner memory IC data write error b 02BA The inner memory IC data read error c 02BC Ground connection or fuse error d 02BD Invert...

Page 32: ...MESSAGE 04A0 1 cause a PCB communication disconnected 2 SOLUTION a Check the console cable connection between the UCB and MCB Figures A B b Replace the console cable if any damage is found c Replace t...

Page 33: ...MESSAGE 04B0 1 cause a MCB communication disconnected 2 SOLUTION a Check the console cable connection between the UCB and MCB Figures A B b Replace the console cable if any damage is found c Replace t...

Page 34: ...replace the HR grip wiring this will require replacing the HR handlebar If the ohm reading is correct your issue is not with the HR grip HR wire portion of the HR system b Perform a continuity test on...

Page 35: ...to the frame with velcro so you will have to pull up with some force Figure B 3 Figure C shows the motor area with the cover removed 4 Reverse Steps 1 2 to install a new motor cover NOTE When reinstal...

Page 36: ...ove both roller adjustment screws using an 8 mm Allen wrench Figure B 3 Remove the rear roller from the running belt Figures C D 4 Reverse Steps 1 3 to install a new rear roller 5 Test the treadmill f...

Page 37: ...en wrench Figure B 3 Slide the rail off the back of the treadmill Figures C D 4 Reverse Steps 1 3 to install a new side rail NOTE After reinstalling the side rail make sure the rear end cap is on firs...

Page 38: ...ck screws using a 5 mm Allen wrench Figure A 4 Remove the running deck from the running belt Figures B C 5 Reverse Steps 1 4 to install a new running deck NOTE The running deck is waxed on both sides...

Page 39: ...9 4 2 Holding the bolt with a 5 mm Allen wrench loosen the nut with a 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure C 4 Reverse Steps 1 3 to install n...

Page 40: ...oller mounting screws using an 6 mm Allen wrench Figures B C 4 Use a hook or loop of wire to remove the spring from the drive belt tensioner The tensioner should now pivot away from the drive belt Fig...

Page 41: ...nning deck as outlined in Section 9 4 4 Remove the front roller as outlined in Section 9 6 5 Remove the running belt Figures A 6 Reverse Steps 1 5 to install a new running belt NOTE New running belts...

Page 42: ...utlined in Section 9 1 3 Disconnect the wire connectors at the MCB 4 Remove the 2 screws holding each side of the MCB to the frame Figures A B 5 Remove the MCB Figure C 6 Reverse Steps 1 5 to install...

Page 43: ...ined in Section 9 1 3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 Remove the drive belt tensioner using a 6 mm Allen wrench Figure B 5 Cut any wire ties ho...

Page 44: ...MCB Figure E 8 Remove the 4 screws holding the motor to the frame Figure F 9 Remove the motor from the treadmill 10 Reverse Steps 1 9 to install a new motor NOTE Be sure that the motor isolator pad i...

Page 45: ...ove the motor cover as outlined in Section 9 1 3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure...

Page 46: ...rews from front roller Figures E F 8 Lift the roller and remove the old drive belt Figure G 9 Reverse Steps 1 8 to install a new drive belt NOTE After installing a new belt check it for correct alignm...

Page 47: ...outlined in Section 9 1 3 Lift the treadmill and support it so that the front wheels are off the floor or the unit may be tipped on its side Figure A 4 Remove the cotter pin from the elevation rack p...

Page 48: ...from the treadmill Figure G 10 Reverse Steps 1 9 to install a new incline motor When placing a new incline motor into position spin the worm screw until the incline range is as short as possible then...

Page 49: ...ng the back cover onto the console Figure A 3 Remove the 4 screws holding the console onto the console frame Figure B 4 Disconnect the 6 wire connections from the console Figure C 5 Remove the console...

Page 50: ...le as outlined in Section 9 12 3 Remove the 2 screws holding the emergency stop key to the emergency stop frame Figure A 4 Remove the 2 screws holding the emergency stop frame to the console frame Fig...

Page 51: ...n the top and the bottom of the emergency stop switch Figure F 8 Once the tabs are depressed the emergency stop can be removed from the emergency stop frame Figure G 9 Reverse Steps 1 8 to install a n...

Page 52: ...lacement Guide 1 Remove the console as outlined in Section 9 12 2 Remove the 3 screws holding the cup holder to the console frame Figure A B 3 Remove the cup holder Figure C 4 Reverse Steps 1 3 to ins...

Page 53: ...ined in Section 9 12 3 Remove the 2 screws on each side holding the console frame to the handlebar frame Figure A 4 Remove the 3 screws on each side holding the cup holder to the console frame Figure...

Page 54: ...Replacement Guide 9 15 console frame replacement CONTINUED 7 Remove the console frame Figure E 8 Reverse Steps 1 7 to install a new console frame 9 Test the treadmill for function as outlined in Sect...

Page 55: ...s outlined in Section 9 12 3 Disconnect the wire connections that go to the heart rate board Figure A B 4 Depress the 4 spacer supports holding the heart rate board to the console frame and remove it...

Page 56: ...each side holding the handlebar frame to the console mast Figure A 5 Lift the handlebar frame up and away from the console mast Figure B NOTE The console cable wiring will need to be removed from the...

Page 57: ...console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed 6 Remove the screw on each side holding the heart rate ha...

Page 58: ...f the HR grip together Figure A 3 Disconnect the white wire from the bottom HR terminal and remove it Figure B 4 Disconnect the red wire from the top HR terminal and remove it Figure C 5 Reverse Steps...

Page 59: ...1 6 Remove the 4 screws holding the console mast to the base frame Figure A 7 Remove the console mast NOTE You will need to pull the console cable wiring through the hole in the bottom of the right s...

Page 60: ...to the procedure in Section 3 5 3 Once Auto Calibration has been run and the running belt is centered press GO on the display Listen for any odd noises or squeaks 4 Press the INCLINE UP key until the...

Page 61: ...erman French Italian Spanish Dutch Portuguese Japanese Swedish Finnish Workouts Manual Rolling Hills Fat Burn 5k Target HR Gerkin Protocol Army PFT Navy PRT Marine PFT Air Force PRT Physical Efficienc...

Page 62: ...Fasteners and Assembly tools frame set CONSOLE SET part part name diagram specification quantity color 41 Hex Head Cap Screw M8 x 1 25P x 40L 4 Yellow Chapter 10 Treadmill specifications and assembly...

Page 63: ...readmill carefully read and follow these steps Chapter 10 Treadmill specifications and assembly guide A Cut the yellow banding straps and lift the running deck upward to remove all contents from under...

Page 64: ...15 button head screw and 12 flat washer Note Make sure the arrows on the mast rings are pointing upward towards the console when sliding into place C Pull the HR wires through handlebars using wire pu...

Page 65: ...ect the contact HR wires Make all appropriate wire connections within the motor compartment A Re assemble motor cover to treadmill base using pre attached screws Before the first use B Lubricate the t...

Page 66: ...to remove the existing HR overlay on the console Figure C 3 Slide the ribbon cable of the entertainment keypad overlay through the slot in the console Figure D 4 Peel the protective film from the bac...

Page 67: ...jack plastic and wiring into the console Figure H 9 Plug the headphone wire into the MYE TV port on the translator board Figure I 10 Mount the front plate to the TV using 2 screws sent with the brack...

Page 68: ...V to the bracket using 4 screws sent with the TV Figure N 15 Make sure that the tabs on the front plate are tucked behind the console faceplate to create a seamless look Figure O 16 Plug the coax cabl...

Page 69: ...ller wire into the port on the TV Figure T 20 Install the console back cover removed in Step 2 Figure U NOTE Make sure that the coax power and controller wires are tucked in the slot in the cover crea...

Page 70: ...sembly guide 10 4 MYE TV Bracket Installation instructions Continued 23 Plug the TV power wire into the port at the base of the treadmill Figure Y 24 A channel scan should be done using the instructio...

Page 71: ...et wire and controller wire to the console frame Figure C 3 Mount the TV bracket to the frame using 4 socket head screws sent with the bracket kit Figure D 4 Remove the blank head phone plate from the...

Page 72: ...nstall the coax adaptor sent with the bracket kit to the coax cable coming from the base of the unit Figure I and connect the coax extension cable to the cable coming from the base of the unit Figure...

Page 73: ...m being made 12 Plug the coax cable into the port on the TV Figure M 13 Plug the power wire into the port on the TV Figure N 14 Plug the controller wire into the port on the TV Figure O 15 Plug the ne...

Page 74: ...te to create a seamless look Figure T 20 Install the console back cover removed in Step 2 Figure U NOTE Make sure that the coax power net and controller wires are tucked in the slot in the cover creat...

Page 75: ...at the base of the treadmill Figure Y 24 Plug a network cable into the port at the base of the treadmill is using wired internet Figure Z 25 The PCTV should now be programmed as outlined in the PCTV o...

Page 76: ...e USB flash drive into the USB port on the console Figure C 4 When the display is showing the standard start up screen hold the PAUSE and Manual keys on the keypad Press the SPEED UP or DOWN keys to c...

Page 77: ...74 NOTES...

Page 78: ...75 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO...

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