MasterCraft 062-3538-6 Instruction Manual Download Page 13

headline bars

continuation tabs

notes

warnings

13

ASSEMBL

Y INSTRUCTIONS

INSTALLATION

DANGER!

• Risk of electric shock, fire or serious injury and/or death. Pump should always be electrically grounded
   to a suitable electrical ground such as a grounded water pipe or a properly-grounded metallic
   raceway, or ground wire system. Do not cut off the round ground pin.

CAUTION!

• Risk of flooding. Can cause personal injury and/or property damage. If a flexible discharge
   hose is used, make sure the pump is secured in the sump to prevent movement. Failure
   to secure the pump may allow pump movement, switch interference and prevent the pump
   from starting or stopping.
• Risk of flooding. Can cause personal injury and/or property damage. Failure to make an
   operational check may lead to improper operation, premature failure, and flooding.

NOTE:

Do not use ordinary pipe joint compound on plastic pipe. Pipe joint compound can damage plastics.
If your check valve is not equipped with an air bleed hole to prevent an airlock in the pump, drill a 1/8” (3 mm) hole 
in the discharge pipe just above where the discharge pipe screws into the pump discharge. Be sure the hole is 
below the waterline and the check valve to prevent airlocks.

Minimum

14" (35.6 cm) 

depth

Minimum 

10" (25.4 cm) 

width

check valve

1/8" (3 mm)

anti-airlock 

hole

•  Install the pump in sump pit with minimum diameter of
    10” (25.4 cm). The sump depth should be 14” (35.6 cm). 

Construct the sump pit of tile, concrete, steel or

    plastic. Check local codes for approved materials and for
    proper installation.
•  Install the pump in a pit so that the switch operating 

mechanism has maximum possible clearance.

•  The pump should not be installed on clay, earth or sand 

surfaces. Clean the sump pit of small stones and gravel 
which could clog the pump. Keep the pump inlet screen 
clear.

•  Install discharge plumbing. Use rigid plastic pipe and 

wrap threads with PTFE pipe thread sealant tape. Screw 
pipe into the pump hand tight plus 1 1/2 turns.

•  To reduce motor noise and vibrations, a short length of 

rubber hose 

[

1

 

7/8” (47.6 mm) I.D., e.g., radiator hose

]

 can be connected into the discharge line 

near the pump using suitable clamps.

•  Install an in-line check valve or an in-pump check valve to prevent flow backwards through the 

pump when the pump shuts off.

•  Power Supply: Pump is designed for 115 V, 60 Hz, operation and requires a minimum 15 A 

individual branch circuit. Plug the power plug into a 115 V GFCI power outlet.

•  If the pump discharge line is exposed to outside subfreezing atmosphere, a portion of the line 

exposed must be installed so any water remaining in the pipe will drain to the outfall by gravity. 
Failure to do this can cause water trapped in the discharge to freeze which could result in damage 
to the pump.

•  After the piping and check valve have been installed, the unit is ready for operation.
•  Check the pump operation by filling the sump with water and observing pump operation through 

one complete cycle.

Summary of Contents for 062-3538-6

Page 1: ...s IMPORTANT Please read this manual carefully before running this submersible sump pump and save it for reference INSTRUCTION MANUAL Submersible SUMP PUMP Model No 062 3538 6 ...

Page 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Page 3: ...al contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS Quick Start Guide 4 Technical Specifications 6 Safety Guidelines 8 Key Parts Diagram 11 Assembly Preparation 12 Assembly Instructions 13 Operating Instructions 14 Maintenance 15 Troubleshooting 16 Warranty 17 TABLE OF CONTENTS ...

Page 4: ... as close to the pump as possible D Drill an 1 8 3 mm anti airlock hole as shown The hole must be in the sump 2 INSERTING THE PUMP Place the pump in the sump making sure that nothing interferes with switch operation 3 SUMP REQUIREMENTS Pit must be covered It is usually 10 25 4 cm in diameter and 14 35 6 cm deep Install on a hard surface brick cement or concrete block not sand clay or gravel 1 1 1 ...

Page 5: ...nsion cord with a sump pump Regularly inspect pump inlet and clean away any debris QUICK START GUIDE COMPLETING THE PLUMBING Finish installing the necessary plumbing Follow the glue manufacturer s instructions for curing time PLUGGING IN THE PUMP Plug the pump into a 15 A circuit The circuit should be GFCI protected and dedicated to the sump pump 4 VERIFYING OPERATION Check the pump s operation by...

Page 6: ...ermanent split capacitor PSC Motor protection Auto reset thermal overload protection in motor Construction material Stainless steel motor housing cast iron volute plastic impeller Motor NEMA L torque curve oil filled squirrel cage induction class B insulation Maximum flow 4200 U S GPH 15 899 L hr Maximum head height 29 8 8 m MOTOR AND ELECTRICAL SKU number 062 3538 6 HP 1 2 Power 115 V AC Hz 60 RP...

Page 7: ... litres per hour 4200 15 899 4000 15 142 3600 13 627 3200 12 113 2400 9 084 1200 4 542 DIMENSIONS PERFORMANCE CHART Friction loss in piping not included in measurement 7 5 8 19 3 cm 4 10 2 cm 2 7 8 7 3 cm 10 1 16 25 6 cm 12 5 8 32 1 cm 8 1 2 21 6 cm 3 1 2 8 9 cm 3 7 6 cm 8 5 8 21 9 cm 3 15 16 10 cm ON OFF ...

Page 8: ...ene ethanol etc Do not use in the presence of flammable or explosive vapours Using this pump with or near flammable liquids can cause an explosion or fire resulting in property damage serious personal injury and or death Risk of electric shock Never remove the ground terminal on the three pronged power plug of the pump as the ground terminal is designed for protection Do not adjust any electrical ...

Page 9: ...mel paint All surfaces should then be sprayed with a rust inhibiting oil Pump should be stored in its original shipping container On initial start up rotate impeller by hand to ensure seal and impeller rotate freely INSTALLATION DISCHARGE Discharge piping should be as short as possible A check valve is recommended for each pump being used The check valve is used to prevent backflow into the sump E...

Page 10: ...and record at the end of the manual for future reference INSULATION TEST Before the pump is put into service an insulation megger test should be performed on it The ohm values as well as the volts and amps should be recorded PUMP DOWN TEST After the pump has been properly wired and lowered into the basin sump or lift station it is advisable to check the system by filling with liquid and allowing t...

Page 11: ... KEY PARTS DIAGRAM PARTS LIST No Description Qty 1 Power cord 1 2 Carry handle 1 3 Motor cap 1 4 Motor housing 1 No Description Qty 5 1 1 4 3 2 cm adaptor 1 6 Pump outlet 1 7 Float switch 1 7 1 5 6 3 4 2 ...

Page 12: ...ng salt water or brine Use with waterfalls fountains salt water or brine will void warranty Do not use where water recirculates Not designed for use as a swimming pool drainer Flat head screwdriver Threaded adaptor pipe to pump 1 1 4 3 2 cm or 1 1 2 3 8 cm check valve 1 1 4 3 2 cm or 1 1 2 3 8 cm ABS or PVC pipe Hacksaw Cable ties Safety goggles Tape measure Cross head screwdriver Channel lock pli...

Page 13: ... be 14 35 6 cm Construct the sump pit of tile concrete steel or plastic Check local codes for approved materials and for proper installation Install the pump in a pit so that the switch operating mechanism has maximum possible clearance The pump should not be installed on clay earth or sand surfaces Clean the sump pit of small stones and gravel which could clog the pump Keep the pump inlet screen ...

Page 14: ...or has cooled sufficiently the switch will reset automatically and restart the motor If the protector trips repeatedly the pump should be removed and checked Low voltage long extension cords clogged impeller very low head or lift a plugged or frozen discharge pipe etc could cause the protector to trip The pump will not remove all water OPERATION DANGER Risk of electric shock fire or serious injury...

Page 15: ...the impeller 2 Reassemble the pump CARE AND CLEANING DO DO NOT When the power is disconnected inspect the pump suction screen and remove all debris then plug the pump back into the grounded GFCI outlet Do not disassemble the motor housing This motor has NO repairable internal parts Do not lift up the pump by the power cord 1 2 5 4 3 CAUTION Always use the handle to lift the pump Never use the powe...

Page 16: ... pumps little or no water The screen is blocked Debris is caught in the impeller or discharge The impeller is loose on the shaft or the impeller is broken Clean the screen Remove the debris Reassemble the impeller or replace the impeller The pump starts and stops too often There is a backflow of water from the piping or the check valve is leaking The float switch is stuck Install a check valve or ...

Page 17: ... damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any re...

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