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model no. 058-8195-2  |  contact us 1-800-689-9928

ASSEMBLY INSTRUCTIONS

QUICK START GUIDE

12

13

10. Line up the wire with the correct groove in the drive roller.
11. Place the drive tension arm back above the drive roller.
12. Tighten the drive tension adjusting knob until the tension roller is applying enough force on
the wire to prevent it from slipping in the drive roller.
13. Plug in and turn the welder ON. Set the voltage switch to the voltage setting recommended for
the gauge of metal that is to be welded. Refer to the set-up chart on the back side of the wire
drive compartment.
14. Set the wire speed control. Straighten the MIG gun cable and pull the trigger in the gun
handle to feed the wire through the torch assembly
15. Turn the power switch to the OFF position. Select a contact tip having the diameter same as
the wire being used.
Note: Due to inherent variances in flux-cored welding wire, it is necessary to use a contact tip of
size larger than the wire.
16. Slide the contact tip over the wire, thread the contact tip into the end of the gun and tighten
securely.
17. Install the nozzle on the gun assembly, and cut off excess wire that extends past the end of
the nozzle.

MC-588195-06

1

2

Remove the nozzle (1) and contact tip (2) from
the end of the torch assembly. Identify the
leading end of the wire secured on the edge of
the wire spool. Place the spool on the hub with
the wire passing from the bottom of spool into
the drive mechanism.
          Page 11, steps 1-4

STEP 1

Installing the wire

Press the trigger on the gun. Turn the drive
tension adjustment knob (1) clockwise, and
increase the drive tension until the wire seems
to feed smoothly without slipping.
          Page 11, step 5

STEP 2

Setting the wire tension

Operation

Hold the torch in one hand and turn the wire
speed dial with the other hand to its maximum
position. Pull the trigger (1) on the torch to
start an arc. Drag the torch toward the user
while simultaneously turning the wire speed 
dial counter-clockwise. 
          Page 16, steps 4-5

STEP 3

MC-588195-24

1

MC-588195-25

1

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-8195-2  |  contact us 1-800-689-9928

WARNING!

Potential hazard that could result in serious injury or loss of life.

• Ensure that wire passing out of the end of the torch does not

 come in contact with

the workpiece, ground clamp or any grounded material during the drive
tension setting process to reduce the risk of arc flash.

Summary of Contents for 058-8195-2

Page 1: ...model no 058 8195 2 INSTRUCTION MANUAL MIG FLUX CORE WIRE FEED WELDER KIT IMPORTANT Please read this manual carefully before using this welder and save it for reference ...

Page 2: ...model no 058 8195 2 IMPORTANT Please r and save it for reference RISK OF RADIATION ...

Page 3: ...PACKAGE CONTENTS 6 ASSEMBLY PREPARATIONS 7 ASSEMBLY INSTRUCTIONS 9 QUICK START GUIDE 13 KEY PARTS INSTRUCTIONS 14 OPERATING INSTRUCTIONS 15 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them when using...

Page 4: ...sure they are clean and in good operating condition before use 8 Do not operate the welder if the output cable wire or any part of the system is wet 9 Do not immerse them in water 10 Do not allow any body part to come in contact with the wire if you are in contact with the material being welded ground or wire from another welder 11 Do not weld if you are in an awkward position Always have a secure...

Page 5: ... Description Gas cylinder 5 Regulator Cylinder valve 6 Adjustment knob Cylinder pressure gauge 7 Gas hose Gas flow gauge 1 2 3 4 Slowly open the cylinder valve by turning it counter clockwise until the cylinder pressure gauge fixes the cylinder pressure Slowly turn the adjustment knob clockwise to increase gas flow to 20 CFM Turn it counter clockwise to reduce the gas flow Gas flow can be heard at...

Page 6: ...the welder 2 Place a lock washer 1 and a washer 2 onto the welder handle screws 3 Insert a screw with the washers through the holes on the handle and into the top of the welder and tighten the screw fig A 1 Open the wire drive compartment 2 Remove the drive tension by loosening the drive tension adjusting knob 1 and lifting the drive tension adjustor and drive tension arm 2 away from the drive rol...

Page 7: ...ower source and remove the leading end of the wire from the spool 7 Cut off any bent portion of the wire using a wire cutter 8 Loosen the tension adjusting knob holding the drive tension arm in place and lift the tension arm up off the drive roller 9 Insert the wire into the inlet guide tube and feed about 6 15 cm of it across the drive roller and into the torch assembly X MC 588195 07 fig F model...

Page 8: ... extends past the end of the nozzle MC 588195 06 1 2 Remove the nozzle 1 and contact tip 2 from the end of the torch assembly Identify the leading end of the wire secured on the edge of the wire spool Place the spool on the hub with the wire passing from the bottom of spool into the drive mechanism Page 11 steps 1 4 STEP 1 Installing the wire Press the trigger on the gun Turn the drive tension adj...

Page 9: ...ece and free of oil paint and rust 2 Select the heat setting 3 Hold the torch in one hand and allow the nozzle to rest on the edge of the workpiece farther from the user and at an angle similar to that which will be used when welding There are two angles of the torch nozzle in relation to the workpiece that must be considered when welding 14 15 DIAGRAM KEY PARTS INSTRUCTIONS OPERATING Prolonged ex...

Page 10: ...ther pushed into the weld puddle or pulled away from the weld puddle For most welding jobs pull the torch along the weld joint for greater weld puddle visibility fig J Travel speed The rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting if the travel speed is faster the penetration will be low and the finished weld bead will be low and narrow Likewise if th...

Page 11: ...int The sequence of lying multiple pass beads into a T joint and a lap fillet joint is shown fig R 1 Flat position This position is easiest and most commonly used It is best to weld in the flat position to achieve good results fig M 2 Horizontal position This position prevents the weld puddle from running downward while allowing slow and enough travel speed For this position angle B should be abou...

Page 12: ...etrate the bottom and top pieces at the same time and along each side of the lap joint seam Select the wire diameter heat setting and tune in the wire speed in such a way suitable for welding the material with a continuous bead fig U 1 Select the wire diameter and heat setting recommended above for the intended method of spot welding 2 Tune in the wire speed as if a continuous weld is to be perfor...

Page 13: ...ing or return back to the store PROBLEM POSSIBLE CAUSES SOLUTIONS model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 8195 2 contact us 1 800 689 9928 WARNING Unplug the welder before performing any maintenance or service Only use the welder after replacing or repairing any damaged parts or accessori...

Page 14: ...on Qty Qty PARTS LIST EXPLODED VIEW If any part is missing or damaged do not use the product until the missing or damaged part has been replaced WARNING NOTE The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer nor distributor makes any representation or warranty of any kind to the buyer that he or she...

Page 15: ...ttempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or...

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