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17

model no. 058-8195-2  |  contact us 1-800-689-9928

16

60

fig. G

MC-588195-09

30

45

fig. H

MC-588195-10

MC-588195-25

1

fig. I 

Angle A

Welding techniques:

Types of welding beads:

• Angle A can be varied, but in most
cases the optimum angle will be 60
degrees (the point at which the torch
handle is parallel to the workpiece).
If angle A is increased, penetration 
will increase; if it is decreased,
penetration will decrease (fig. G).

• Angle B can be varied to improve the
visibility of the arc in relation to the weld
puddle and to direct the force of the arc
(fig. H).

6. When the wire speed decreases, the sound that the arc makes will change from a sputtering
sound to a high-pitched buzzing sound. The correct setting is the point where the high-pitched
buzzing sound is achieved.
Use the wire feed control to slightly increase or decrease the heat and penetration by
selecting higher or lower wire feed settings. Repeat this tune-in procedure if a new heat
setting, a different diameter wire, or a different type of welding wire is selected.

• Torch travel: The movement of the torch along the weld joint. For a solid weld bead, the
welding torch should be moved steadily and at the right speed along the weld joint. Moving
the torch too fast, too slow, or erratically prevents proper fusion or creates a lumpy, uneven
bead.
• Travel direction: The direction of the torch moving along the weld joint in relation to the weld
puddle. The torch is either pushed into the weld puddle or pulled away from the weld puddle.
For most welding jobs, pull the torch along the weld joint for greater weld puddle visibility
(fig. J).

• Travel speed: The rate at which the torch is being pushed or pulled along the weld joint. For a
fixed heat setting, if the travel speed is faster, the penetration will be low and the finished
weld bead will be low and narrow. Likewise, if the travel speed is slow, the penetration will be
deep and the finished weld bead will be high and wide.

• The stringer bead is formed by
travelling with the torch in a straight
line while keeping the wire and nozzle
centred over the weld joint (fig. K).

• The weave bead is made by weaving the
wire from side to side while moving with
the torch (fig. L).

4. Turn the wire speed dial with the other hand to its maximum position and continue to hold
onto the knob.
5. Pull the trigger (1) on the torch to start an arc. Drag the torch toward the user while
simultaneously turning the wire speed dial counter-clockwise  (fig. I).

Angle B

fig. J

MC-588195-12

Stringer bead

Weave bead

OPERATING INSTRUCTIONS  

OPERATING INSTRUCTIONS

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-1294-8  |  contact us 1-800-689-9928

model no. 058-8195-2  |  contact us 1-800-689-9928

WARNING!

• Prolonged exposure to the welding arc can cause blindness and burns.
• Do not perform any welding while standing, kneeling, or lying on the grounded
area. Failure to comply could result in serious injury or loss of life.

Potential hazard that could result in serious injury or loss of life.

fig. K

MC-588195-13

fig. L

MC-588195-14

Summary of Contents for 058-8195-2

Page 1: ...model no 058 8195 2 INSTRUCTION MANUAL MIG FLUX CORE WIRE FEED WELDER KIT IMPORTANT Please read this manual carefully before using this welder and save it for reference ...

Page 2: ...model no 058 8195 2 IMPORTANT Please r and save it for reference RISK OF RADIATION ...

Page 3: ...PACKAGE CONTENTS 6 ASSEMBLY PREPARATIONS 7 ASSEMBLY INSTRUCTIONS 9 QUICK START GUIDE 13 KEY PARTS INSTRUCTIONS 14 OPERATING INSTRUCTIONS 15 NOTE If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them when using...

Page 4: ...sure they are clean and in good operating condition before use 8 Do not operate the welder if the output cable wire or any part of the system is wet 9 Do not immerse them in water 10 Do not allow any body part to come in contact with the wire if you are in contact with the material being welded ground or wire from another welder 11 Do not weld if you are in an awkward position Always have a secure...

Page 5: ... Description Gas cylinder 5 Regulator Cylinder valve 6 Adjustment knob Cylinder pressure gauge 7 Gas hose Gas flow gauge 1 2 3 4 Slowly open the cylinder valve by turning it counter clockwise until the cylinder pressure gauge fixes the cylinder pressure Slowly turn the adjustment knob clockwise to increase gas flow to 20 CFM Turn it counter clockwise to reduce the gas flow Gas flow can be heard at...

Page 6: ...the welder 2 Place a lock washer 1 and a washer 2 onto the welder handle screws 3 Insert a screw with the washers through the holes on the handle and into the top of the welder and tighten the screw fig A 1 Open the wire drive compartment 2 Remove the drive tension by loosening the drive tension adjusting knob 1 and lifting the drive tension adjustor and drive tension arm 2 away from the drive rol...

Page 7: ...ower source and remove the leading end of the wire from the spool 7 Cut off any bent portion of the wire using a wire cutter 8 Loosen the tension adjusting knob holding the drive tension arm in place and lift the tension arm up off the drive roller 9 Insert the wire into the inlet guide tube and feed about 6 15 cm of it across the drive roller and into the torch assembly X MC 588195 07 fig F model...

Page 8: ... extends past the end of the nozzle MC 588195 06 1 2 Remove the nozzle 1 and contact tip 2 from the end of the torch assembly Identify the leading end of the wire secured on the edge of the wire spool Place the spool on the hub with the wire passing from the bottom of spool into the drive mechanism Page 11 steps 1 4 STEP 1 Installing the wire Press the trigger on the gun Turn the drive tension adj...

Page 9: ...ece and free of oil paint and rust 2 Select the heat setting 3 Hold the torch in one hand and allow the nozzle to rest on the edge of the workpiece farther from the user and at an angle similar to that which will be used when welding There are two angles of the torch nozzle in relation to the workpiece that must be considered when welding 14 15 DIAGRAM KEY PARTS INSTRUCTIONS OPERATING Prolonged ex...

Page 10: ...ther pushed into the weld puddle or pulled away from the weld puddle For most welding jobs pull the torch along the weld joint for greater weld puddle visibility fig J Travel speed The rate at which the torch is being pushed or pulled along the weld joint For a fixed heat setting if the travel speed is faster the penetration will be low and the finished weld bead will be low and narrow Likewise if th...

Page 11: ...int The sequence of lying multiple pass beads into a T joint and a lap fillet joint is shown fig R 1 Flat position This position is easiest and most commonly used It is best to weld in the flat position to achieve good results fig M 2 Horizontal position This position prevents the weld puddle from running downward while allowing slow and enough travel speed For this position angle B should be abou...

Page 12: ...etrate the bottom and top pieces at the same time and along each side of the lap joint seam Select the wire diameter heat setting and tune in the wire speed in such a way suitable for welding the material with a continuous bead fig U 1 Select the wire diameter and heat setting recommended above for the intended method of spot welding 2 Tune in the wire speed as if a continuous weld is to be perfor...

Page 13: ...ing or return back to the store PROBLEM POSSIBLE CAUSES SOLUTIONS model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 1294 8 contact us 1 800 689 9928 model no 058 8195 2 contact us 1 800 689 9928 WARNING Unplug the welder before performing any maintenance or service Only use the welder after replacing or repairing any damaged parts or accessori...

Page 14: ...on Qty Qty PARTS LIST EXPLODED VIEW If any part is missing or damaged do not use the product until the missing or damaged part has been replaced WARNING NOTE The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer nor distributor makes any representation or warranty of any kind to the buyer that he or she...

Page 15: ...ttempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or...

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