Masport Calais Installation Instructions Manual Download Page 64 | Manualshive

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Page 64

efficient heat producing Zero Clearance Fireplaces.

PARTS

Included with Kit:

1

Main Body Assembly

1

Faceplate Top Insulation

1

Zero Clearance Top Louver Assembly

INSTALLATION

GENERAL INFORMATION

This kit consists of factory built parts that require mini-
mal assembly to form the Zero Clearance box for the
G51 Gas Insert. The Zero Clearance box can then be
fixed into a framed combustible construction, and a
standard "B-vent" installed on the assembly for the
required venting. The insert can be installed later. The
faceplate will normally overlap on top of the finished wall.
You can convert the G51 Gas Insert model into highly

CLEARANCES TO COMBUSTIBLES

The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your
installation review the clearances required (see below) after it is installed in the Zero Clearance Kit.

Clearances to Combustibles

Refer to fire installation manual for clearances.

Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.

The Zero Clearance Kit must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This
may be the floor, or raised up on a platform to enhance its visual impact.

Combustible Mantel Clearances

Refer to installation instructions on page 7 of the fire
fire manual for clearances.

Facing Requirements

The fireplace requires a non-combustible material
extending to the framing header and sides.

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Summary of Contents for Calais

Page 1: ...T ISSUE B AUGUST 2006 METAL FAB INDUSTRIES 38 Harris Road East Tamaki PO Box 58 473 Greenmount Auckland New Zealand Phone 64 9 274 8265 Fax 64 9 274 8472 email sales metalfab co nz FRAMING CLEARANCE GENEVA DV FLUEING INFORMATION 2006 Heating ...

Page 2: ...e 7 Grenada Calais P36 2 Framing Flue Clearance Information Page 17 Newport P121 Newport Pier P131 Framing Flue Clearance Information Page 30 Geneva Direct Vent Rear Top Exit Venting Information Page 39 Stockholm New Orleans Zero Clearance Kit Instructions Page 43 New York Zero Clearance Instructions Page 54 G51 Surefire Zero Clerance Kit Page 60 ...

Page 3: ...rs are tested to New Zealand and Australian Standards Clearances are for fire hazard only For durability of finishes and surfaces you should contact the relevant manufacturer for their specifications Masport accepts no responsibility for the deterioration of surfaces or finishes PROCEDURE FOR INTERNAL INSTALLATIONS 1 Inspect the house construction at the proposed installation position to verify th...

Page 4: ...ding will be satisfactory on all faces of the enclosure although a more appropriate material such as Tile and Slate underlay may be preferable where tiles etc are to be fitted 7 If a decorative finish such as tiles or slate is to be applied to the face of the enclosure this should be done next The decorative finish must extend down to the top of the recess but may stop short of the sides of the re...

Page 5: ...evel 14 Fasten a seismic restraint bracket on each side of the firebox cabinet 15 Slide the firebox cabinet into the outer cabinet and secure the seismic restraint brackets to the cabinet flanges 16 Make the gas connection as detailed in the standard manual 17 Place the 200mm square plate with the 108mm diameter hole over the flue spigot on top of the firebox cabinet not the outer cabinet 18 Assem...

Page 6: ...glass 27 Carry out the usual test firing procedure EXTERNAL INSTALLATIONS In the case where the enclosure is to be erected outside the house the shielding and flue installation details above will still apply Suitable foundations will be required to support the weight of the enclosure and the heater and weatherproofing of the entire assembly will be necessary As before the opening for the appliance...

Page 7: ...epth 914mm Ceiling 762mm from top of unit Min Width 1219mm Min Height 1499mm see mantle clearances below WARNING Fire hazard is an extreme risk if these clearances are not adhered to Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board This drawing is to scale at 1 6 one inch 6 inches Mantel can be installed any...

Page 8: ...table non combustible finishing materials Note The unit does not have to be 2 Frame in the enclosure for the unit with framing material The framed opening is 806mm high x 838mm wide x 324mm deep completely enclosed in a chase The clearance on top of the unit is 0mm to the standoffs so combustible building materials can be laid directly on top of the standoffs You must maintain 40mm clearance from ...

Page 9: ...himney There are 2 flue systems approved for use with the Roma the Masport Direct Vent System Flex for Horizontal Terminations only and the Masport System for Vertical Terminations Note These flue pipes must not be connected to any other appliance The gas appliance and flue system must be flued directly to the outside of the building and never be attached to a chimney serving a separate solid fuel...

Page 10: ...lled above a meter regulator assembly within 3 90cm horizontally from the centerline of the regulator J Clearance to service regulator vent outlet min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm L Clearance to a mechanical air supply inlet min 72 1 8m M Clearance above paved sidewalk or a paved driveway located on pu...

Page 11: ...stem Termination Kit Part 946 513 includes all the parts needed to install the Roma with a maximum run of 2 feet 1 178mm dia flexible liner 2 ft length 2 100mm dia flexible liner 2 ft length 3 Spring spacers 3 4 Thimble 2 5 AstroCap termination cap 1 6 Screws 12 7 Tube of Mill Pac 1 8 Plated screws 8 9 Screws 8 x 1 1 2 drill point stainless steel 4 Note 1 Liner sections should be continuous withou...

Page 12: ... screws drillingpilotholeswillmake this easier Apply Mill Pac or high temperature silicone to the 175mm flex pipe and slip it over the 175mm outer collar of the flue terminal at least 35mm and fasten with the 3 screws 4 Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom Fasten the other thimble hal...

Page 13: ...n is lower than the specified minimum or as per local codes Maintain a 40mm clearance to combustibles Horizontal flue must be supported every 3 feet NOTE Only the AstroCap Part 946 578 P and the Riser Flue Part 556310 are approved for Horizontal Termination installations Alternate Horizontal Termination Caps Alternate Horizontal Riser Vent Terminal Part 556310 Notes 1 Liner sections should be cont...

Page 14: ...enever passing through a wall Maintain a 40mm clearance to combustibles FLUEING ARRANGEMENTS VERTICAL TERMINATIONS The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using three 90o elbows two 45o elbows equal one 90o elbow ...

Page 15: ...ipe Cut and frame the 254mm square hole in the exterior wall where the flue will be terminated If the wall being penetrated is constructed of non combustible material i e masonry block or concrete a 178mm diameter 191mm dia for flex hole is acceptable See Horizontal Termination diagram on page 13 Note a The horizontal run of flue must be level or have a 6mm for every 300mm of run towards the termi...

Page 16: ...n the elbows and possibleseparation Wallstraps are available for this purpose Galvanized pipe is desirable above therooflineduetoitshighercorrosion resistance Continue to add pipe sections through the flashing until the height of the flue cap meets the minimum height requirements specified in Dia 4 or local codes Note that for steep roof pitches the verticalheightmustbeincreased A poor draft or do...

Page 17: ...nce to combustibles from Back 0mm Side Wall Clearance Side 0mm Bay or Flush Front 152mm Floor 0mm NOTE The minimum floor clearance must be maintained from the top Vent 38mm Flex surface of the carpeting tile etc Minimum Clearance from Top of Unit to Alcove Clearances Mantel min 177mm Max Depth 914mm Ceiling 1016mm from top of unit Min Width 1219mm Min Height 1499mm Horizontal Clearances Top 51mm S...

Page 18: ...wer height if the framing is made of metal studs covered with a non combustible board COMBUSTIBLE MANTELS These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour ...

Page 19: ...installed in a recessed position or framed out into the room as in A B C D See Diagram 1 A Flat on Wall B Flat on Wall Corner C Recessed into Wall Alcove D Corner 5 This appliance is lsted for bedroom installations when used with a listed millivolt thermostat Some areas may have further requirements check local codes before installation 6 The Grenada Calais Co Axial Flue Gas Fireplace is approved ...

Page 20: ...t be maintained e g front top header 1 Determine the total thickness of facing material e g drywall plus ceramic tiles to allow the finished surface to be flush with the front of the unit Total facing thickness can vary from 13mm to 32mm thick Install Side Nailing Strips Top Facing Support and Top Standoffs before unit is slipped into position 3 For exterior walls insulate the enclosure to the sam...

Page 21: ...led heater system by Warnock Hersey The location of the termination cap must conform to the requirements in the flue terminal Locations diagram Masport Direct Vent Flex System Termination Kit Part 946 125 includes all the parts needed to install the Grenada Calais with a maximum run of 4 feet 1 6 7 8 dia flexible liner 2 ft length 2 4 dia flexible liner 2 ft length 3 Spring spacers 3 4 Thimble 2 5...

Page 22: ... any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below Clerances k in mm Space Heaters All Other Alpplia...

Page 23: ...your calculations and to maintain the 40mm clearance with rigid pipe systems 51mm with flex to the underside of the mantel top ALL INNER FLUE JOINTS MUST BE SEALED WITH MIL PAC SEALANT A flue guard should be used whenever the termination is lower than the specified minimum or as per local codes Note Flexi Direct Vent system is only approved for horizontal terminations 995mm using Masport Direct Ve...

Page 24: ...s required if two 90o elbows are used 3 Minimum distance between elbows is 600mm 4 Determine the permitted range of horizontal termination arrangements by using chart on page 12 and deducting 1 metre from the maximum horizontal distance for the second 90o elbow Maintain clearances to combustibles Horizontal flue must be supported every 1 metre A flue guard should be used whenever the termination i...

Page 25: ...ows two 45o elbows equal one 90o elbow The Grenada Calais is approved for a 37 ft 11 3m straight vertical including a 510mm horizontal offset using two 90o elbow two 45o elbows equal one 90o elbow Flue must be supported at offsets Maintain clearances to combustibles as listed Note Flexi Direct Vent System is only approved for horizontal terminations Diagram 1 Diagram 2 ...

Page 26: ... 3m straight vertical The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations Maximum two 45o elbows allowed Flue must be supported at offsets Maintain clearances to combustibles Diagram 3 ...

Page 27: ...wonthefluecapshould be pointing up Insure that the 40mm clearances to combustible materials are maintained Install the termination cap diagram 5 The four wood screws provided should be replaced with appropriate fasteners for stucco brick concrete or other types of sidings Note If installing termination on a siding covered wall a vinyl siding standoff or furring strips Diagram 2 flue termination on...

Page 28: ... the liner INSTALLATION PROCEDURES 4 Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom Fasten the other thimble half to the inside wall The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls The liners must slip over the collars a minimum of 35mm 5 Slip the assemble...

Page 29: ...ith a mastic 8 Install the vertical termination cap by twist locking it Note Any closets or storage spaces whichthefluepassesthroughmust beenclosed Offset Chart Diagram 5 1 Maintain the 40mm clearances air spaces to combustibles when passing through ceilings walls roofs enclosures attic rafter or other nearby combustible surfaces Do not pack air spaces with insulation 2 Set the gas appliance in it...

Page 30: ...nces 40mm Because of the extreme heat this fireplace emits the mantel clearances are critical Combustible mantel clearances from top of unit are shown in Diagram to the right Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board This drawing is to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in...

Page 31: ...fireplace dimensions framing methods and finished wall facing details before framing Determine the total thickness of facing material drywall plus ceramic tiles slate etc Allow the finish surface to be flush with the front or side of the unit Total facing thickness can vary from 13mm to 32mm thick 2 When locating your appliance on an exterior wall or in a chase apply a vapour barrier and drywall a...

Page 32: ...al placed flush with the front and side face of the unit and extending from the top of the unit ie tile slate etc NOTE Installation and annual service must be performed by a qualified installer service agency or the gas supplier to validate warranty The information in this manual is subject to change without notice Always refer to the information in the Installation Manual that is included with ea...

Page 33: ...er opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I see table below NOTES I For mechanical air inlets including spa blowers t...

Page 34: ...ly These flueing systems in combination with the Newport Newport Pier Direct Vent Gas Fireplace have been tested and listed as a direct flue heater system by Warnock Hersey The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram Masport Direct Vent Flex System Termination Kit Part 946 513 includes all the parts needed to install the Newport Newpo...

Page 35: ...0mm inner collar of the termination and slipping the 100mm liner over it at least 35mm Fasten with the 3 screws drillingpilotholeswillmake this easier Apply Mill Pac or high temperature silicone to the 175mm flex pipe and slip it over the 175mm outer collar of the flue terminal at least 35mm and fasten with the 3 screws NOTE Horizontal sections must be supported at intervals not exceeding 900mm Fl...

Page 36: ...te minimum 300mm between 90o elbows is required Option V H H H1 H2 A 2 610mm Min 1 305mm Max 3 914mm Max B 3 914mm Min 3 914mm Max 6 1 86m Max C 4 1 22mm Min 5 1 5m Max 9 2 7m Max D 5 1 5m Min 7 2 13m Max 12 3 6m Max With the above options maximum total pipe length if 37 feet with minimum of 5 feet total vertical and maximum 12 feet total horizontal Please note minimum 305mm between 90o elbows is ...

Page 37: ...s per diagram 7 below Diagram 7 Diagram 8 Straight Up Vertical Flueing Vertical Flueing with One 1 90o Elbow Option V H A 1 305mm Minimum 2 610mm Maximum B 2 610mm Minimum 4 1 22m Maximum C 3 914mm Minimum 6 1 86m Maximum D 4 1 22m Minimum 8 2 4m Maximum With the above options maximum total pipe length if 37 feet with minimum of 4 feet total vertical and maximum 8 feet total horizontal Please note...

Page 38: ...3 6m Max With the above options maximum total pipe length if 37 feet with minimum of 6 feet total vertical and maximum 17 feet total horizontal Please note minimum 305mm between 90o el bows is required Option V H H1 A 1 305mm Minimum 2 610mm Maximum B 2 610mm Minimum 4 1 22m Maximum C 3 914mm Minimum 6 1 86m Maximum D 4 1 22m Minimum 8 2 4m Maximum With the above options maximum total pipe length ...

Page 39: ...llation of any damaged Direct Vent component 2 Unauthorized modification of the Direct Vent System 3 Installation of any component part not manufactured or approved by Masport Ltd 4 Installation other than as instructed by Masport Ltd Warning Always maintain required clearances air spaces to nearby combustibles to prevent a fire hazard Do not fill air spaces with insulation The minimum clearance r...

Page 40: ...ng a terminal 500 h From any other flue terminal cowl or combustion air intake 500 j Horizontally from an openable window door or non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an openable window door or non mechanical air inlet or an...

Page 41: ...e attached to the stove slide the stove into its correct location and mark the wall for a 241mm inside dimensions round hole The centre of the round hole should line up with the centreline of the horizontal pipe as shown in diagram 1 Cut and frame the 241mm round hole in the exterior wall where the flue will be a The horizontal run of flue should have a 6mm rise for every 305mm of run towards the ...

Page 42: ...tion The shaded area in the diagram below shows all allowable combinations of straight vertical and offset to vertical runs with vertical terminations Maximum two 45 elbows If the vent is ENCLOSED in a chase min size 229mm x 229mm maintain a 40mm clearance to combustibles To set the Vent restriction as indicated in the diagram simply loosen the screws and push the vent restrictor plate to the corr...

Page 43: ...s supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult an authorized installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other app...

Page 44: ...s 3 General Information 3 Parts 3 Clearances to combustibles 4 Locating Your Fireplace 5 Ashlip 5 Ashlip Installation 6 Framing 6 Kit Assembly 7 Venting Flueing 8 Optional Outside Combustion Air Supply Installation 9 Gas supply line 9 Electrical Supply 9 Faceplate Trim Installation 10 Finished Facing Notes 11 ...

Page 45: ...02mm Hearth Trim and faceplate trim Op 1 410 920 Ash Lip GENERAL INFORMATION This kit consists of factory built parts that require minimal assembly to form the Zero Clearance enclo sure for the U31 I31 Gas Insert The enclosure can then be fixed into a framed combustible construction and a standard B vent Australia New Zealand an approved twin skin flue installed on the assembly for the required ve...

Page 46: ... the bottom edge of the 4 Hearth Trim Clearances to Combustibles for Insert Combustible Mantel Clearances Depth Mx Clearance My inches mm inches mm 0 to 3 5 0mm to 89mm 20 508mm to 5 5 to 140mm 21 533mm to 11 5 to 292mm 22 559mm From Unit Sides A 10 250 mm Drop Ceiling B 47 5 1207 mm Mantel C My 22 555 mm From Surround Sides D 2 50 mm Drop Ceiling E 37 75 945 mm Mantel Depth G Mx 11 5 290 mm Max A...

Page 47: ...r installation into a mobile home ASH LIP FOR FLUSH INSTALLATION a An ashlip is mandatory on a U31 I31 flush flat window Insert when installed less than 6 152mm including the 4 102mm hearth trim to a combustible floor see Figure 1 For detailed installation see Faceplate and Trim Installation Note If the ashlip is required with the flush front installed the bottom gold trim will NOT fit and cannot ...

Page 48: ... dia gram below 3 For exterior walls vapour barrier and insulate the enclosure to the same degree as the rest of the house or according to local installation codes 4 The appliance must be enclosed with non combustible material above the standoffs on the cabinet but the clearances stated on the B vent chimney must be maintained ASHLIP INSTALLATION 1 Line up the two holes in the ashlip with the bott...

Page 49: ...e outside of the back panel Top side flanges go on the inside 4 Install top front standoff assembly with the drywall standoff angle facing forward See diagram 1 5 Move Zero Clearance Assembly into final position and attach to framing See diagram 3 6 Attach 4 100mm B vent adapter See Venting Note Top insulation protrudes about 1 25mm in order to assure a tight seal when faceplate is installed Leaka...

Page 50: ...o a masonry chimney flue Make sure the masonry chimney is clean and in good working order When an exist ing masonry chimney is unlined and local experi ence indicates that gas condensation may be a problem or if local codes dictate an approved liner should be installed Use B Vent flue to bridge the gap between the fireplace and the masonry chimney To ensure proper flue sizing and opera tion it is ...

Page 51: ...n accordance with all local building codes If codes permit flex gas line or coiled copper tubing may be used as gas supply line The suggested way to install the gas supply line is as follows run 1 2 9 5 mm NPT gas line to the left side of the framed opening See U31 I31 installation instructions for additional information Specifications Min Inlet Input Gas Pressure Rating Natural Gas 5 w c 30 000 B...

Page 52: ...ith the male ends in the grey harness and connect them with the wire connec tors from the fan speed control 1 Lay the faceplate panels flat facedown on some thing soft so they don t scratch 2 a Take the top faceplate and align the holes in it with the holes in the side panels Using the screws provided attach from the top of the panel holes in the top panel are slightly larger than the holes in the...

Page 53: ...sides of the front face The height at which the mantel must be installed above the top louver depends on the depth of the mantel If the mantel is to be painted use a heat resistant paint to prevent discolouration 12 Slide the Top Deflector into the two brackets under the fireplace body top Diagram 7 Diagram 7 Slide Top Deflector into brackets Top Deflector After Deflector is installed 13 Push the ...

Page 54: ...ury or property damage Refer to this manual For assistance or additional information consult an authorized installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier U41 I41 GAS ...

Page 55: ...convert the Gas Insert models U41 and I41 into highly efficient heat producing Zero Clearance Fireplaces REQUIRED PARTS Included with Kit 1 660 908 Main Body Assembly 1 660 906 Front Base Assembly Sold Separately 1 660 911 Zero Clearance Faceplate 44 3 8 1127mm W x 33 5 16 846mm H LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards and has be...

Page 56: ... A 9 5 241 mm Drop Ceiling B 35 890 mm Mantel C My 12 5 320 mm From Surround Sides D 2 50 mm Drop Ceiling E 25 5 650 mm Mantel F 3 75 mm Mantel Depth G Mx 7 5 190 mm Min Alcove Width J 48 1120 mm Facing Mantel Leg Side K 1 25 mm Top L 1 25 mm Combustible Mantel Clearances Depth MX Clearance MY inches mm inches mm Max width of 1 25mm at 1 25mm from surround calculate depth at 45o as shown in the di...

Page 57: ...re not limited to Wonderboard Durock Micor Hardibacker Capeboard etc c 1 25mm thickness of brick HEARTH A hearth is not mandatory but is recommended for aesthetics and for added safety and if a hearth is installed follow the requirements listed below We recommend a non combustible hearth which comes out a minimum of 12 305 mm in front of this appliance The Zero Clearance Kit allows for a hearth up...

Page 58: ...t clear of combustible construction except for the framing header ZERO CLEARANCE KIT ASSEMBLY Warning Combustible materials must not extend inside the stand offs on the side top and rear supports For safety reasons do not modify or alter any components of the 660 900 Kit 1 Slide the front base assembly into position on the main body assembly as shown in the diagram Align the screw holes with the 3...

Page 59: ...non insulated wall or in a chase not supplied The installation of the venting system must conform and be in accordance with the natural gas installation code CAN CGA B149 Canada ANSI Z223 1 U S A AG 601 Australia NZS 5261 New Zealand and any applicable national or local codes Minimum chimney height from base of fireplace must be at least 12 feet 3 6 M Use a maximum of two offsets four 45o elbows o...

Page 60: ...Min Inlet Gas Pressure 5 0 w c 11 0 w c 1 25 kPa 2 75 kPa BTU Input Rating 38 000 BTU hr 38 000 BTU hr 42 000 BTU hr 38 000 BTU hr WIRING Install an electrical outlet box in the lower left rear corner no higher than 4 1 2 114 mm above the bottom and connect 120 VAC 240V in Australia New Zealand to the receptacle The heater fan power cord will be plugged into this outlet box or into any receptacle ...

Page 61: ...RNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult an authorized installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must b...

Page 62: ...e Approvals 3 Specifications 3 General Information 4 Parts 4 Clearances to Combustibles 4 Locating Your Fireplace 5 Framing 5 Kit Assembly 6 Venting 7 Zero Clearance Box Installation 8 Outside Combustion Air Supply Installation optional 9 Gas Supply Line 9 Electrical Supply 9 ...

Page 63: ...lia and New Zealand as described in these Installation and Operating Instructions Check with your local building code agency before you begin your installation to ensure compliance with local codes including the need for permits and follow up inspections If any problems are encountered regarding code approvals or if you wish clarification on any of the instructions contained here contact your loca...

Page 64: ...hly CLEARANCES TO COMBUSTIBLES The clearances for the Zero Clearance Kit are 0 to combustibles back side and floor but when planning your installation review the clearances required see below after it is installed in the Zero Clearance Kit Clearances to Combustibles Refer to fire installation manual for clearances Note Ensure the paint that is used on the mantel and the facing is heat resistant or...

Page 65: ...ish non combustible facing material The kit may be installed directly on and or against standard combustible building materials 2 Frame in the Zero Clearance box for the Kit with framing material 3 For exterior walls vapour barrier and insulate the Zero Clearance box to the same degree as the rest of the house or according to local installation codes 4 The appliance may be enclosed above the stand...

Page 66: ... the Back panel one screw each side NOTE The side flanges are on the outside back flanges are on the inside 3 Lift the Back Side Assembly onto the Base position as shown in the diagram The Back and Sides rest on the Base with the Base flanges on the outside Fasten the Back to the Base 3 screws and the Sides to the Base 2 screws for each side 4 Attach the top assembly with the top flanges on the ou...

Page 67: ...asonry chimney is clean and in good working order When an exist ing masonry chimney is unlined and local experi ence indicates that gas condensation may be a problem or if local codes dictate an approved liner should be installed Use B Vent to bridge the gap between the fireplace and the masonry chim ney To ensure proper flue sizing and operation it is recommended that the masonry chimney be lined...

Page 68: ...arance box both are located on the left hand side of the unit See Gas Supply Line on page 9 and Electrical Supply on page 9 5 Attach flue collar to the top assembly Align with holes in Zero Clearance box and secure with 4 screws 6 Install front panel of zero clearance box secure using 6 screws 7 Make the final gas and electrical connections as per the instruction manual Zero Clearance Box with uni...

Page 69: ...ide adequate outside combustion air supply to the heater permit flex gas line or coiled copper tubing may be used as gas supply line ELECTRICAL SUPPLY Provide 120 VAC 60 Hz in Australia and New Zealand 240 VAC 50 Hz receptacle within 24 610mm of the left side of the appliance not inside the Zero Clearance Cabinet Plug the cord on the appliance into the receptacle GAS SUPPLY LINE An authorized serv...

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