MARUTI SUZUKI TOUR V Manual Download Page 126

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BODY WORK CARE

76MH1-74E

BODY WORK CARE

Corrosion Prevention ......................................................... 10-1
Vehicle Cleaning .................................................................. 10-2

Summary of Contents for TOUR V

Page 1: ...c tion of this manual is essential for prolong ing the life of the vehicle and for safe driving Vehicle and the available features acces sories therein should be used and plied by the owner user in accordance with the applicable legal requirements MARUTI SUZUKI INDIA LIMITED believes in conservation and protection of Earth s natural resources To that end we encourage every vehicle owner to recycle...

Page 2: ...lt in minor or moderate injury NOTICE Indicates a potential hazard that could result in vehicle damage WARNING Do not modify your vehicle Modifica tion could adversely affect safety handling performance or durability and may violate governmental regula tions In addition damage or perfor mance problems resulting from modification shall not be covered under warranty NOTICE Improper installation of m...

Page 3: ...ABLE MATERIALS IN THE VEHICLE break down accident catch fire Avoid driving into or starting the vehicle in a heavily water logged area Vehicle may break down or engine may fail due to 1 Water entry into the engine which may lead to hydrostatic lock 2 Short circuiting of the electrical systems If the vehicle is stuck in deep water start crank the vehicle until the level of water drops below the lev...

Page 4: ... confined areas with passengers inside This may result in accumulation of carbon monoxide in cabin and may lead to suffocation or breathing problems 7 Do not park vehicle on dry leaves or grass This may lead to fire due to hot catalytic converter igniting the dry leaves grass 8 If the vehicle is equipped with CNG LPG ensure availability of fire extinguisher in the vehicle all the time 9 Always wea...

Page 5: ...TTERY BATCH TYRE MAKE BATCH CODE Front Right CONTACT NO FOR SERVICE APPOINTMENT SUPPORT Front Left Rear Right Rear Left Spare For any assistance with regard to our product please contact General Manager Works Manager at any of our Dealer or Authorised workshop For additional enquiry you may contact our Regional Office or Service Department The addresses and phone numbers are given in Service Netwo...

Page 6: ...ion service 40000 KM 48 Months 4th Paid inspection service 50000 KM 60 Months 5th Paid inspection service 60000 KM 72 Months 6th Paid inspection service 70000 KM 84 Months 7th Paid inspection service 80000 KM 96 Months 8th Paid inspection service 90000 KM 108 Months 9th Paid inspection service 100000 KM 120 Months 10th Paid inspection service 110000 KM 132 Months 11th Paid inspection service 12000...

Page 7: ...Inspection Registration No Customer Name Ph No Service workshop MASS Code fill below Workshop In charge Signature Model Name Model Code VIN Engine No Mileage Invoice Date Date of Inspection Registration No Customer Name Ph No Service workshop MASS Code fill below Workshop In charge Signature Model Name Model Code VIN Engine No Mileage Invoice Date Date of Inspection Registration No Customer Name P...

Page 8: ...r name and Phone No details legibly and correctly for the latest owner 4 Free service coupon of selling dealer not operational at present should be sent to MSIL on monthly basis Service Division Maruti Suzuki India Limited 1ST FREE INSPECTION COUPON Customer s copy 1 000 KM or 1 MONTH For Servicing Workshop 1 Please Fill up Model codes correctly 2 Please fill up Complete VIN 3 Please fill up custo...

Page 9: ...f Inspection Registration No Customer Name Ph No Service workshop MASS Code fill below Workshop In charge Signature Model Name Model Code VIN Engine No Mileage Invoice Date Date of Inspection Registration No Customer Name Ph No Service workshop MASS Code fill below Workshop In charge Signature Model Name Model Code VIN Engine No Mileage Invoice Date Date of Inspection Registration No Customer Name...

Page 10: ...er name and Phone No details legibly and correctly for the latest owner 4 Free service coupon of selling dealer not operational at present should be sent to MSIL on monthly basis Service Division Maruti Suzuki India Limited 2ND FREE INSPECTION COUPON Customer s copy 5 000 KM or 6 MONTHS For Servicing Workshop 1 Please Fill up Model codes correctly 2 Please fill up Complete VIN 3 Please fill up cus...

Page 11: ...e of Inspection Registration No Customer Name Ph No Service workshop MASS Code fill below Workshop In charge Signature Model Name Model Code VIN Engine No Mileage Invoice Date Date of Inspection Registration No Customer Name Ph No Service workshop MASS Code fill below Workshop In charge Signature Model Name Model Code VIN Engine No Mileage Invoice Date Date of Inspection Registration No Customer N...

Page 12: ...mer name and Phone No details legibly and correctly for the latest owner 4 Free service coupon of selling dealer not operational at present should be sent to MSIL on monthly basis Service Division Maruti Suzuki India Limited 3RD FREE INSPECTION COUPON Customer s copy 10 000 KM or 12 MONTHS For Servicing Workshop 1 Please Fill up Model codes correctly 2 Please fill up Complete VIN 3 Please fill up ...

Page 13: ...ding 4 Limitation This warranty shall not apply to a Normal maintenance service required other than the three free services including without limitation oil and fluid changes Consumables headlight aiming fastener retighten ing wheel balancing wheel alignment and tyre rotation cleaning of injectors adjustments of clutch and valve clear ance b The normal wear of parts including without limitation bu...

Page 14: ...ching the service records v The damage s caused to the vehicle being unattended despite knowledge that the defect exists and ignorance by the owner user of the vehicle w Any damage s caused to vehicle including battery tyre due to parking of the vehicle in idle condition for long duration of time periods x Any vehicle on which the retro fitment is not authorized and or type approved as per the sta...

Page 15: ...e owner should consult the Maruti Suzuki authorised dealer from whom the vehicle was purchased for instructions con cerning replacement of the Owner s Manual and Service Book let 8 Disclaimer of Consequential Damage Maruti Suzuki assumes no responsibility for loss of vehicle loss of time inconvenience or any other indirect incidental or consequen tial damage resulting from the vehicle not being av...

Page 16: ...scretion of Maruti Suzuki and Maruti Suzuki authorised workshop and results of the examination will be final and binding If after examination the warrantable con dition is not established Maruti Suzuki and Maruti Suzuki authorised workshop has the right to charge all or part of the cost of such examination 4 Under Emission Warranty the parts as given in Annexure A will be changed free of cost but ...

Page 17: ...ner s Manual 3 Vehicle subjected to abnormal use accident motor race ral lies or for the purpose of establishing the records etc 4 Use of non MSGP Maruti Suzuki Genuine Part 5 Vehicle that has been tampered with 6 Tampering with odometer so that the actual kilometer reading cannot be determined 7 Use of adulterated fuel and or unspecified oils Engine oil Transmission oil and Brake oil etc Annexure...

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Page 19: ...NSTRUMENT PANEL 3 OTHER CONTROLS AND EQUIPMENT 4 OPERATING YOUR VEHICLE 5 DRIVING TIPS 6 VEHICLE LOADING 7 INSPECTION AND MAINTENANCE EMERGENCY SERVICE 8 EMERGENCY SERVICE 9 BODY WORK CARE 10 GENERAL INFORMATION 11 SPECIFICATIONS 12 SUPPLEMENT 13 SERVICE NETWORK 14 ...

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Page 21: ...BEFORE DRIVING 1 79MH1 74E BEFORE DRIVING Fuel Recommendation 1 1 Key 1 2 Door Locks 1 2 Windows 1 3 Mirrors 1 4 Seat Adjustment 1 4 Seat Belts 1 6 Supplemental restraint system air bags 1 12 ...

Page 22: ...tain cosolvents and corrosion inhibi tors NOTE If you are not satisfied with the driveability or fuel economy of your vehicle when you are using a petrol alcohol blend you should switch back to unleaded petrol con taining no alcohol CAUTION Use of spurious low quality adulterated fuel can cause damage to the engine engine auxiliaries affect functioning of engine and degrade engine performance incl...

Page 23: ...m outside the vehicle a Insert the key and turn the top of the key toward the rear of the vehicle or b Push in the lock knob and hold the door handle up as you close the door To unlock a door from outside the vehicle insert the key and turn the top of the key toward the front of the vehicle To lock a rear side door from outside the vehicle push the lock knob down and close the door 02 60G006A To l...

Page 24: ...w until it stops 2 Return the handle about 90O and then lower the window To close the window simply raise it 02 76A065A WARNING Always make sure that the rearend door is closed and latched securely Completely closing the rearend door also helps prevent occupants being thrown from the vehicle in the event of an accident CAUTION Do not use the key to lift up the rear end door or the key may break of...

Page 25: ... and adjust properly before driving Do not place objects in the rear of the vehicle which may hinder visi bility or interfere with your vision from the rear window glass EXAMPLE CAUTION Do not modify the inside rearview mirror or install a non genuine wide mirror It could result in injury during accident WARNING Be careful when judging the size or distance of a vehicle or other object seen in the ...

Page 26: ...tly Check that seat back is locked by moving it forward and backward Front seats The seatbacks can be adjusted to different angles To adjust the seatback angle pull up the lever on the inboard side of the seat move the seatback to the desired position and release the lever to lock the seatback in place 78MM01003 2nd row fixed seat This seat is fixed firmly and cannot be folded 78MM01003 3rd row fi...

Page 27: ...s who are not riding in a seat with their seat belt securely fastened Ensure that all seat belts are worn correctly An improperly worn seat belt increases the risk of injury or death if a collision occurs Seat belts should always be adjusted so the lap portion of the belt is worn low across the pelvis not across the waist Shoulder straps should be worn on the out side shoulder only and never Conti...

Page 28: ...t seat belt assemblies for excessive wear and damage Seat belts should be replaced if webbing becomes frayed contaminated or damaged in any way It is essential to replace the entire seat belt assembly after it has been worn in a severe impact even if damage to the assembly is not obvious Continued WARNING Continued Children aged 12 and under should ride properly restrained in the rear seat Infants...

Page 29: ...lt cannot be pulled from its fully retracted position firmly pull the belt and release it then smoothly pull the belt out of the retractor 02 60A037A 02 81A102A 02 60A039A To reduce the risk of sliding under the belt during a collision position the lap portion of the belt across your lap as low on your hips as possible and adjust the belt to a snug fit using the proper method for each type of the ...

Page 30: ...gthen release the tongue from the buckle unit pull the tongue adjuster in the direction of the arrow at right angles to the belt The buckle unit and the belt tight ened as previously described Driver s Seat Belt Warning Light Front Passenger s Seat Belt Warn ing Light 78MM01002 When the driver and or front passenger do does not fasten their seat belts the seat belt reminder light will come on or b...

Page 31: ... of the front passenger s seat belt reminder The seat belt reminder sensor 2 detects whether a person is sitting in the front seat The sensor of the front passenger s seat belt reminder is located in the seat cush ion The front passenger s seat belt reminder works in the same manner as the driver s seat belt reminder WARNING It is absolutely essential that the driver and passengers wear their seat...

Page 32: ...ch plates retractors anchorages and guide loops Replace any seat belts which do not work properly or are damaged 02 65D209A NOTICE Continued When sitting on the front passen ger s seat it is very important that the passenger sits upright leaning against the seat backrest and cen tered on the seat cushion in order for the seatbelt reminder system to function effectively An occupant sitting improper...

Page 33: ... each seating position 1 Driver s front air bag module 2 Front passenger air bag module if equipped 3 Air bag controller 4 Forward crash sensor WARNING This section describes the protection provided by your MARUTI SUZUKI vehicle s supplemental restraint sys tem air bags Read and follow all instructions carefully to minimize your risk of severe injury or death in the event of a crash 78MM01001 EXAM...

Page 34: ...tion Front air bags are not designed to inflate in rear impacts side impacts rollovers or minor frontal crashes since they would offer no protection in those types of acci dents Since an air bag deploys only one time during an accident seat belts are needed to restrain occupants from further movements during the accident WARNING An air bag supplements or adds to the crash protection offered by sea...

Page 35: ...ocated behind the center pad of the steering wheel and the front passenger s front airbag is located behind the passenger s side of the dashboard The word SRS AIRBAG are molded into the airbag covers to identify the location of the airbags 61M0241 Refer to Seat belts and child restraint sys tems section for details on securing your child EXAMPLE WARNING If the airbag location is damaged of cracked...

Page 36: ...ial strip 80J100E Falling into a deep hole or ditch 80J101 Landing hard or falling Front air bags may not inflate The front air bags may not inflate when a strong impact has not occurred since the collision object including living being like animals was easy to be deformed or moved or the collided portion of your vehi cle was easy to be deformed Also front air bags may not inflate in many cases wh...

Page 37: ...r than about 30 degrees 1 from the front of your vehicle 80J106 Frontal collision with a fixed wall that does not move or deform at less than about 25 km h Front air bags do not inflate Front air bags do not inflate in rear impacts side impacts or rollovers etc However these might inflate in a strong impact 80J120 Impact from the rear 80J119 Impact from the side 80J110 Vehicle rollover EXAMPLE EXA...

Page 38: ...and seat belt adjustments 65D610 Even though your vehicle is moderately damaged by a crash it may not be severe enough to trigger air bags to inflate If your vehicle sustains any front end or side dam age have the air bag system inspected by a Maruti Suzuki authorised workshop to ensure that it works properly Your vehicle is equipped with a diagnostic module which records information about the air...

Page 39: ...nflation of the air bag system check that the bat tery is disconnected and the ignition switch has been in LOCK position for at least 90 seconds before performing any electrical service work on your MARUTI SUZUKI vehicle Do not touch air bag system com ponents or wires The wires are wrapped with yellow tape or yellow tubing and the couplers are yellow for easy identification Scrapping a vehicle th...

Page 40: ...1 19 BEFORE DRIVING 76MH1 74E ...

Page 41: ...STEERING COLUMN CONTROLS 76MH1 74E STEERING COLUMN CONTROLS Ignition switch 2 1 Lighting turn signal control lever 2 2 Hazard warning switch 2 2 Windscreen wiper and washer lever 2 3 Horn 2 3 ...

Page 42: ...oid possible injury do not oper ate controls by reaching through the steering wheel EXAMPLE EXAMPLE TURN TO LOCK EXAMPLE WARNING Never remove the ignition key while the vehicle is moving The steering wheel will lock and you will not be able to steer the vehicle Do not leave children alone in a parked vehicle and always remove the key Unattended children could cause accidental movement of the vehic...

Page 43: ...main beams as a passing signal pull the lever slightly towards you and release it when you have completed the signal 03 76G003A Turn Signal Operation With the ignition switch in the ON posi tion move the lever up or down to activate the right left turn signals 03 76G004A Normal Turn Signal Move the lever all the way up to signal a left turn or all the way down to signal a right turn for right hand...

Page 44: ...n icing in cold weather turn on the defroster to heat the windscreen before and during windscreen washer use Do not use radiator antifreeze in the windscreen washer reservoir It can severely impair visibility when sprayed on the windscreen and can also damage your vehicle s paint CAUTION To help prevent damage to the wind screen wiper and washer system components you should take the fol lowing pre...

Page 45: ...1 74E INSTRUMENT PANEL Warning and Indicator lights 3 2 Speedometer Odometer Tripmeter 3 5 Fuel gauge 3 6 Glove box 3 7 Heating system if equipped 3 8 Air conditioning system if equipped 3 10 Head light leveling switch 3 12 ...

Page 46: ...hes if equipped 7 Air conditioner and or Heater control panel if equipped 8 Center ventilator 9 Side ventilator 10 Side demister 11 Glove box 12 Fuse box 13 Bonnet release 14 Headlight leveling switch if equipped 78MM03005 1 Speedometer 2 Odometer Trip meter 3 Odometer Trip meter selector knob 4 Fuel gauge 5 Warning and indicator lights EXAMPLE 1 9 10 8 7 4 5 3 10 9 6 14 13 12 2 11 1 5 5 4 2 3 EXA...

Page 47: ...irs NOTE Because the disc brake system is self adjusting the fluid level will drop as the brake pads become worn Replenishing the brake fluid reservoir is considered normal periodic maintenance 04 50G051A Oil Pressure Light This light comes on when the ignition switch is turned on and goes out when the engine is started The light will come on and remain on if there is insufficient oil pressure If ...

Page 48: ... to your Maruti Suzuki authorised workshop to have the problem corrected 04 50G055A Turn Signal Indicators When you turn on the left or right turn sig nals the corresponding green arrow on the instrument panel will flash along with the respective turn signal lights When you turn on the hazard warning switch both arrows will flash along with all of the turn signal lights NOTE If any abnormality of ...

Page 49: ... off the road and stop carefully 2 Turn the ignition switch to LOCK and then start the engine again If the warning light comes on briefly and then turns off the system is normal If the warning light still stays on something is wrong with the system If the light and the brake system warning light stay on or come on simultaneously when driving your ABS system is equipped with the rear brake force co...

Page 50: ...N the display shows the odometer or trip meter The display shows three types of indica tion odometer trip meter A and trip meter B Push the selector knob quickly to switch the indication among the three You can use the two trips meters A and B independently 04 65D060A Push the selector knob for a little while about 2 seconds to reset the trip meter to zero 1 EXAMPLE CAUTION Keep track of your odom...

Page 51: ...t the fuel tank is almost empty NOTE The fuel meter indicator varies depending on road conditions for example slope or curve and driving conditions because of fuel moving in the tank HIGH ENGINE COOLANT TEMPERATURE WARNING LIGHT Red Color 04 76A002A When the ignition switch is turned to the ON position this light comes on briefly so you can check that the light is working If this light blinks whil...

Page 52: ...6MH1 74E GLOVE BOX 04 76A055A To open the glove box pull the latch lever To close it push the lid until it latches securely WARNING Never drive with the glove box lid open It could cause injury if an acci dent occurs EXAMPLE ...

Page 53: ...1 74E HEATING SYSTEM if equipped The heating system provides heating demisting and ventilation a Windscreen defroster b Side defroster demister c Side outlet d Center outlet e Floor outlet 04 76A034A c a a b b c d d e e EXAMPLE ...

Page 54: ... is used to select between cir culating outside air FRESH AIR or recir culating inside air RE CIRCULATED AIR Temperature Selector 8 This selector is used to control the tem perature of the air that comes out of the air outlets Blower Speed Selector 9 This selector is used to turn on the blower and to select blower speed There are four positions OFF LOW MEDIUM and HIGH System Operating Instructions...

Page 55: ...dscreen has become clear set the blower speed selector to the desired blower speed position Defrosting Select DEMIST and FRESH AIR the temperature selector to the desired tem perature position and the blower speed selector to HIGH Setting the temperature selector to a higher temperature position increases demisting efficiency When the windscreen has become clear set the blower speed selector to th...

Page 56: ...ou open the windows briefly while you operate the air conditioner with the air intake selector at FRESH AIR and the blower at high speed Dehumidifying Turn on the A C switch set the air flow selector to the desired position select FRESH AIR the temperature selector to the desired temperature position and the blower speed selector to the desired blower speed position NOTE Because the air conditione...

Page 57: ...ning this switch The chart on next page shows the appropriate switch position for different vehicle load conditions Vehicle Load Condition Switch Position Driver only 0 Driver 1 passenger in front seat 0 All passengers 1 All passengers evenly distributed load in luggage boot 1 Driver evenly distributed load in luggage boot 1 Dummy 2 3 4 EXAMPLE ...

Page 58: ...3 13 INSTRUMENT PANEL 76MH1 74E ...

Page 59: ...king brake lever 4 1 Pedals 4 1 Gear lever 4 2 Fuel filler cap 4 2 Folding seats 4 3 Sun visor 4 4 Interior light switch 4 4 Accessory socket if equipped 4 4 Assist grips 4 5 Bonnet 4 5 Engine compartment 4 6 Frame hooks 4 7 Tyre changing Tools 4 7 High Mount Stop Lamp 4 8 ...

Page 60: ... the parking brake does not hold the vehicle securely or does not fully release have your vehicle inspected immediately by a Maruti Suzuki authorised workshop 2 EXAMPLE WARNING Always apply the parking brake fully before leaving your vehicle or it may move causing injury or damage When parking make sure the gear shift lever is left in first gear or re verse Remember even though the transmission is...

Page 61: ...e OPERATING YOUR VEHICLE sec tion FUEL FILLER CAP 05 77A048A The fuel filler cap 1 is located on the right side of the vehicle To remove the fuel cap 1 Open the fuel filler door by inserting the key and turning it clockwise 2 Remove the cap by turning it counter clockwise 76A 60G069A To install the fuel cap 1 Turn the cap clockwise to lock or until you hear several clicks 2 Close the fuel filler d...

Page 62: ... the cor rect replacement cap from your Maruti Suzuki authorised workshop EXAMPLE WARNING Never drive the vehicle with the seats folded fully back Seatbacks should always be in a fairly upright position when driving or seat belt effective ness may be reduced Seat belts are designed to offer maximum protec tion when seatbacks are in the fully upright position EXAMPLE EXAMPLE WARNING When returning ...

Page 63: ... door is open or closed 2 The light comes on when the driver s door is opened 3 The light remains off even when the driver s door is opened ACCESSORY SOCKET if equipped 78LM06001 The accessory socket will work when the ignition switch is in the ACC or ON posi tion or the ignition mode is ACC or ON Each socket can be used to provide 12 volt 120 watt 10 ampere power for electri cal accessories when ...

Page 64: ...ur finger as shown in the illustration While pushing the lever lift up the bonnet 05 76A050A 3 Continue to lift up the bonnet until it is high enough to support with the prop rod WARNING Do not hang items on the assist grips They could obstruct the driver s view resulting in an acci dent or could be thrown about in an accident or abrupt manoeuvre caus ing injury EXAMPLE EXAMPLE EXAMPLE WARNING Mak...

Page 65: ... there and raise the seat slowly Be sure to keep the seat adjustment lever pulled up until the seat is fully raised 02 76A054A 5 Different positions of the seat while the lever is holded as shown above 02 76A057A To close the engine compartment reverse the procedure used to open the engine compartment Be sure to raise the seat adjustment lever fully and hold while lower ing the seat After closing ...

Page 66: ... these shipping hooks for other than shipping purpose 78MM04001 TYRE CHANGING TOOLS 05 76A018 The jack and jack handle are stowed in the compartment under the bonnet To remove the jack turn its shaft counter clockwise and pull the jack out of the stor age bracket To stow the jack place it in the storage bracket and turn the shaft clockwise untill the jack is securely held in place WARNING Do not u...

Page 67: ...both sides of the cover by pressing the inner pin inside so that the clip gets loose and remove the bulb on turning it anticlockwise The rating of each bulb is 5W 12V There are five bulbs in high mount stop lamp WARNING The jack should be used only to change wheels It is important to read the jacking instructions in the Emer gency service section of this manual before attempting to use the jack WA...

Page 68: ...4 9 OTHER CONTROLS AND EQUIPMENT 76MH1 74E ...

Page 69: ...74E OPERATING YOUR VEHICLE Exhaust gas warning 5 1 Daily inspection checklist 5 2 Starting the engine 5 2 Using the transmission 5 3 Parking sensors 5 4 Braking 5 7 Running in 5 9 Catalytic converter 5 9 Improving fuel economy 5 10 ...

Page 70: ... is a possibility when the engine is running If it is necessary to sit for a short time in a parked vehicle with the engine running make sure the air intake lever is set to FRESH AIR and the fan is at high speed Continued WARNING Continued Avoid operating the vehicle with the rear door open If it is neces sary to operate the vehicle with the rear door open make sure all the windows are closed and ...

Page 71: ...vel 6 Hood latch operation Pull the hood release handle inside the vehicle Make sure that you can not open the hood all the way without re leasing the secondary latch Be sure to close the hood securely after checking for proper latch operation See All Latches Hinges Locks of BODY in the PERIODIC MAINTENANCE SCHEDULE in the INSPECTION AND MAINTENANCE section for lubrication schedule STARTING THE EN...

Page 72: ... speed because of the driving sit uation and or the vehicle condition NOTE If it is difficult to engage reverse gear R follow below procedure 1 Put gear lever in neutral N 2 Release clutch pedal once Again depress the clutch pedal and shift from N to R EXAMPLE Downshifting km h 2nd to 1st 10 3rd to 2nd 35 4th to 3rd 50 5th to 4th Any Speed CAUTION When downshifting to a lower gear make sure not to...

Page 73: ...2 1 Rear sensors 2 places CAUTION To help avoid clutch damage do not use the clutch pedal as a foot rest while driving or use the clutch to keep the vehicle stationary on a hill Depress the clutch fully when changing gear When changing gears or starting off do not race the engine Racing the engine can shorten engine life and prevent smooth operation WARNING The parking sensor warns you of obstacle...

Page 74: ...llows Gearshift lever position R N 1st 5th Rear sensors On Off Approximate areas where obstacles can be detected 78MM05003 An obstacle within about 20 cm 8 in from a sensor or just below a sensor is not detectable The sensors can detect an obstacles such as wall up to about 1 5 m 5 ft from the rear of vehicle EXAMPLE ...

Page 75: ... normal operation Sensors are wet from water splashes or heavy rain Sensors are covered by a hand sticker accessory etc There is an accessory or other object attached within the sen sor s sensing area Items such as tow hooks com mercially available corner poles radio antenna etc are installed on the bumper The height of the bumper is changed due to alteration to the suspension or other causes The ...

Page 76: ...henever it senses that the wheels are locking up You may feel the brake pedal moves a little while the ABS is operating NOTE The ABS will not work if vehicle speed is under about 9 km h If the ABS system is activated you may hear a clunking noise and or feel pulsat ing in the brake pedal This is normal and indicates that the brake fluid pres sure is being controlled properly WARNING If water gets ...

Page 77: ...S will still offer the advantage of helping you maintain directional control However remember that ABS will not compensate for bad road or weather conditions or poor driver judgment Use good judg ment and do not drive faster than conditions will safely allow 1 2 EXAMPLE WARNING If the ABS warning light 1 on the instrument panel comes on and stays on while driving there may be a problem with the AB...

Page 78: ...quired on the converter How ever it is very important to keep the engine properly tuned Engine misfiring which can result from an improperly tuned engine may cause overheating of the catalyst This may result in permanent heat damage to the catalyst and other vehicle compo nents WARNING The ABS may not work properly if tires or wheels other than those specified in the owner s manual are used This i...

Page 79: ...own and then accelerating again uses more fuel Keep a steady cruising speed Keep as constant a speed as road and traffic conditions will permit CAUTION To minimize the possibility of catalyst or other vehicle damage Maintain the engine in the proper operating condition In the event of an engine malfunc tion particularly one involving engine misfire or other apparent loss of performance have the ve...

Page 80: ... vehicle consumes Take out any luggage or cargo when it is not necessary Keep tyre pressures correct Underinflation of the tyres can waste fuel due to increased running resistance of the tyres Keep your tyres inflated to the cor rect pressure shown on the label located below the driver s side door latch striker EXAMPLE WARNING Never drive the vehicle when the water level on the road is more than 3...

Page 81: ...IVING TIPS High speed driving 6 1 Driving on hills 6 1 Driving on slippery roads 6 2 Driving on wet roads 6 3 Off road Driving 6 3 When Encountering a Flooded Area 6 4 Do s and Dont s for Safe Driving 6 4 Margin for safety 6 6 ...

Page 82: ...car may begin to slow down and show a lack of power If this happens you should change to a lower gear so that the engine will again be operating in its nor mal power range Change rapidly to pre vent the car from losing momentum When driving down a hill the engine should be used for braking by shifting to next lower gear WARNING Wear Your Seat Belts at All Times The driver and all passengers should...

Page 83: ...tions below 1 Change back and forth between first gear and reverse This will create a rocking motion which may give you enough momentum to free the vehicle Press gently on the accelerator to keep wheel spin to a minimum Remove your foot from the accelerator while chang ing gear Do not race the engine Excessive wheel spin will cause the tyres to dig deeper making it more diffi cult to free the vehi...

Page 84: ...section it is important to observe the following precautions Make sure your tyres are in good condition and always maintain the specified tyre pressure Refer to TYRES in the INSPECTION AND MAINTENANCE section for details Do not use tyres other than those specified by MARUTI SUZUKI Never use different sizes or types of tyres on the front and rear wheels For information regarding the specified tyres...

Page 85: ... pension joints etc Do s and Dont s for Safe Driving Exercise care in handling your vehicle Be conscious of not only your own safety but also the safety of others on the road and thus enjoy the best and most comfortable driving experience This section contains basic rules for safe driving Read it carefully for good under standing of the content so that you can enjoy safe and pleasant driving in yo...

Page 86: ...inder your control over the vehicle and cause an accident 72F 08 011 Braking 1 Use the parking brake when parking your vehicle and shift the gear shift lever into the first gear or reverse gear position for the sake of safety 2 Don t use handbraking unless unavoid able It causes the vehicle to skid and a rear end collision occur It is especially dangerous when the tyres are worn for they allow a l...

Page 87: ...ays keep the window glasses clean Don t operate the windshield wiper when the windshield glass is dry or the wiper blade and glass may get dam aged 72F 08 021 72F 08 022 Margin For Safety It is important to allow yourself a margin for safety during driving so that you can cope with erroneous or unexpected driving of other drivers For that observe the follow ing Drive at a safe speed Maintain a suf...

Page 88: ...6 7 DRIVING TIPS 76MH1 74E ...

Page 89: ...VEHICLE LOADING 76MH1 74E VEHICLE LOADING Vehicle loading 7 1 ...

Page 90: ...gers must never exceed the Gross Vehicle Weight rating GVWR WARNING Always distribute cargo evenly To avoid personal injury or damage to your vehicle always secure cargo to prevent it from shifting if the vehicle moves suddenly Place heavier objects on the floor and as far for ward in the cargo area as possible Never pile cargo higher than the top of the seat backs ...

Page 91: ... Schedule 8 2 Drive belt 8 7 Engine oil and filter 8 7 Gear oil 8 10 Engine coolant 8 11 Windscreen washer fluid 8 12 Air cleaner 8 13 Spark plugs 8 13 Brakes 8 14 Steering 8 16 Clutch pedal 8 16 Tyres 8 16 Battery 8 20 Fuses 8 21 Bulb replacement 8 23 Wiper blades 8 26 Air Conditioning System if equipped 8 27 ...

Page 92: ...nning make sure that the parking brake is applied fully and the transmission is in Neutral Continued EXAMPLE WARNING Continued Do not touch ignition wires or other ignition system parts when start ing the engine or when the engine is running or you could receive an electric shock Be careful not to touch a hot engine exhaust manifold and pipes muf fler radiator and water hoses Do not allow smoking ...

Page 93: ... This table includes services as scheduled upto 80 000 km mileage Beyond 80 000 km carry out the same services at the same intervals respectively WARNING Maruti Suzuki recommends that maintenance in your Maruti Suzuki vehicles be performed by Maruti Suzuki authorised workshops ...

Page 94: ...12 24 36 48 60 72 84 96 ENGINE 1 Water pump drive belt tension wear A I I I I I I R A I 2 Engine coolant level leakage I I I R I R I R I R 3 Engine oil SG SH SJ SL SM or SN Oil filter R R R R R R R R 4 Cooling system hoses and connections leakage damage I I I I I I I I I I 5 Engine mounting and manifold fixing loose damage I I I I 6 Valve clearance A A A A A 7 Camshaft timing belt damage wear I I ...

Page 95: ...l tank cap fuel lines connections leakage damage I I I 4 Fuel filter leakage I I I I I R I I I R CLUTCH AND TRANSMISSION 1 Clutch pedal play I I I I I I I I I I 2 Clutch slipping dragging or excessive damage I I I I I I I I I I 3 Transmission and Differential oil level leakage I I I I I R I I I R 4 Gear Shifter Cables I I I I I I I I I I BRAKE 1 Brake fluid level leakage I I I R I R I R I R 2 Brak...

Page 96: ...T AND REAR SUSPENSION 1 Suspension strut oil leakage damage I I I I I I I I I I 2 Suspension arms and knuckle supports loose damage I I I I I I I I I I 3 Rear spring damage I I I I I I I I I I 4 Shock absorbers oil leakage damage I I I I I I I I I I 5 All bolts and nuts loose T T T T T T T T T T 6 Suspension arms and Tension rods loose damage I I I I I I I I I I STEERING 1 Steering wheel play loos...

Page 97: ...ation I I I I I I I I I I 4 Seat Latch Lever Knob Operation I I I I I I I I I I 5 Propeller Shaft I I I I I I I I I I 6 Stretcher and Rail Operation Eeco Care I I I I I I I I I I ROAD TEST 1 Operation of Brakes Gear shifting speedometer I I I I I I I I I I 2 Body and Chassis noise I I I I I I I I I I AIR CONDITIONER if equipped 1 Check belt tension I I I I I I I I I I 2 Tighten compressor mounting...

Page 98: ...tion between the specified values 09 76a006a Belt deflection 8 11mm 0 31 0 43 in The belt should also be examined to en sure that it is not damaged If the belt needs to be replaced or adjusted have it done by your Maruti Suzuki authorised workshop ENGINE OIL AND FILTER 09 77A035A 83B 023 WARNING Never get under the vehicle sup ported only by the jack provided on your vehicle The vehicle not sup po...

Page 99: ...level to the upper limit 09 60A196A Refilling Remove the oil filler cap and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick Be careful not to overfill Too much oil is almost as bad as too little oil After refilling start the engine and allow it to idle for about a minute Stop the engine wait about 5 minutes and check the oil level again 09 77A058A ...

Page 100: ...ully for leaks at the oil filter and drain plug Run the engine at various speeds for at least 5 minutes 3 Stop the engine and wait for 5 minutes Check the oil level again and add oil if necessary Check for leaks again WARNING Continued To minimize your exposure to used oil wear a long sleeve shirt and moistureproof gloves such as dish washing gloves when changing oil If oil contacts your skin wash...

Page 101: ...l comes upto the bottom of the oil filler plug hole the oil level is cor rect If so reinstall the plug 4 If the oil level is low add gear oil through the oil filler plug hole 1 until the oil level reaches the bottom of the oil filler hole then reinstall the plug Gear oil change To change the gear oil in manual transmis sion or differential use the following proce dure 1 Remove the oil filler plug ...

Page 102: ...ecting or re placing gear oil CAUTION When tightening these plugs apply sealing compound to the plug threads to prevent oil leakage and tighten them to the specified torque shown in the diagram EXAMPLE FULL LOW EXAMPLE CAUTION When adding or replacing coolant use a high quality ethylene glycol antifreeze diluted with distilled water If the lowest ambient tem perature in your area is expected to be...

Page 103: ...your Maruti Suzuki authorised work shop WINDSCREEN WASHER FLUID 09 77A072A Check that there is washer fluid in the tank Refill it if necessary Use a good quality windscreen washer fluid diluted with water as necessary WARNING It is hazardous to remove the radiator cap when the water temperature is high because scalding fluid and steam may be blown out under pres sure Wait until the coolant tempera...

Page 104: ...posits When carbon accu mulates on a spark plug a strong spark may not be produced Remove carbon deposits with a wire or pin and adjust the spark plug gap 09 76A008A To access the spark plugs 1 Disconnect the coupler while pushing the release lever 2 Remove the bolts and 3 Pull the spark plug boots 09 76A009A Spark plug Tightening torque 20 0 30 0 N m 2 0 3 0 kg m 15 0 22 0 lb ft EXAMPLE EXAMPLE C...

Page 105: ...he brand and type speci fied for your vehicle For the speci fied plugs refer to the SPECIFICA TIONS section at the end of this book 0 8 0 9 mm EXAMPLE WARNING Failure to follow the guidelines below can result in personal injury or seri ous damage to the brake system EXAMPLE MAX MIN EXAMPLE WARNING If the brake fluid in the reservoir drops below a certain level the brake warning light on the instru...

Page 106: ...shop NOTE When measuring the distance between the brake pedal and floor wall be sure not to include the floor mat or rubber on the floor wall in your measurement 09 60A226A Ratchet tooth specification B 4th 7th Parking brake Check the parking brake for proper adjust ment by counting the number of clicks made by the ratchet teeth as you slowly pull up on the parking brake lever to the point of full...

Page 107: ...G107A Clutch pedal play D 10 15 mm 0 4 0 6 in Measure the clutch pedal play by moving the clutch pedal with your hand and mea suring the distance it moves until you feel slight resistance The play in the clutch pedal should be between specified values If the play is more or less than the above or clutch dragging is felt with the pedal fully depressed have the clutch inspected by your Maruti Suzuki...

Page 108: ...im to slip on the tyre bead resulting in an accident or damage to the tyre or rim Overinflation can cause the tyre to burst resulting in personal injury Overinflation can also cause unusual handling characteristics which may result in an accident Tread wear indicator Indicator location mark EXAMPLE WARNING Hitting curbs and running over rocks can damage tyres and affect wheel alignment Be sure to ...

Page 109: ...e and maintenance tips for tubeless tyres 1 Always maintain recommended infla tion pressure Driving continously at low inflation pressure can lead to tyre dam age 2 In case any leakage is found check for any nail penetration valve core damage or rim bent Damaged wheel must not be used 3 In case tyre has run at low pressue it must be inspected for any defect 4 Whenver new tyre is fitted replace the...

Page 110: ...place the wheel nuts with their cone shaped end facing the wheel Tighten each nut snugly by hand until the wheel is securely seated on the hub NOTE Ensure that support bolt 1 is tightend properly after spare wheel is placed back at its position under the rear floor 09 77A055A 09 77A067A 09 76A052A Wheel Tightening Torque 85 N m or 8 5 kg m 61 5 lb ft WARNING Never change a wheel in traffic lane Al...

Page 111: ...o the speci fied torque as soon as possible after changing wheels Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off which can result in an accident If you do not have a torque wrench have the wheel nut torque checked by a Maruti Suzuki authorised work shop WARNING Batteries produce flammable hydro gen gas Keep flames and sparks away from the battery or an explo sio...

Page 112: ...ction If a primary fuse blows no electrical component in the corresponding 1 70 A MAIN FUSE 2 40 A ABS MOTOR If equipped 3 60 A BATTERY 4 30 A ABS SOLENOID If equipped 5 30 A RADIATOR FAN 6 30 A STARTING MOTOR 7 30 A A C COMPRESSOR If equipped 8 15 A FUEL INJECTION 1 2 3 4 5 6 7 8 EXAMPLE 9 10 A HEADLIGHT Right 10 10 A HEADLIGHT Left 11 15 A HORN HAZARD 12 Blank 13 7 5 A ACCESSORY 1 14 10 A AIRBAG...

Page 113: ...he fuse puller provided in the fuse box 09 76A011A NOTE Make sure that the fuse box always carries spare fuses 09 60A243A WARNING If the main fuse or a primary fuse blows be sure to have your vehicle inspected by a Maruti Suzuki autho rised workshop Always use a MARUTI SUZUKI genuine replace ment Never use a substitute such as a wire even for a temporary repair or extensive electrical damage and a...

Page 114: ...horised workshop OK BLOWN EXAMPLE WARNING Light bulbs can be hot enough to burn your finger right after being turned off This is true especially for halogen headlight bulbs Replace the bulbs after they become cool enough The headlight bulbs are filled with pressurized halogen gas They can burst and injure you if they are hit or dropped Handle them carefully CAUTION The oils from your skin may caus...

Page 115: ...n be removed by simply pulling it out 09 60B187A Headlights Open the bonnet Remove the socket and rubber cover Then unhook the bulb hold ing spring and replace the bulb 09 60A251A Front Clearance Turn Signal Light Side Turn Signal Light rear Combi nation Light Registration Plate Light etc Two types small oval and round of bulb are used for these lights To remove and install a small oval bulb simpl...

Page 116: ...b holder from a light hous ing turn the holder counterclockwise and pull it out To install the holder push the holder in and turn it clockwise You can access the individual bulb holders as described on the next page 83B024 09 77A060A 09 60B191A 09 75F087A Round bulb remove EXAMPLE Front clearance turn signal lights EXAMPLE Rear combination light EXAMPLE EXAMPLE Side Turn Signal Light EXAMPLE Licen...

Page 117: ...or windshield wipers 1 Hold the wiper arm away from the wind screen 09 60A259A 2 Squeeze lock lever A towards wiper arm B and remove the wiper frame from the arm shown 09 60A260A 3 Pull the locked end of the wiper blade firmly to unlock the blade and slide the blade out as shown 09 60A261A 4 If the new blade is provided without the two metal retainers move them from the old blade to the new one 09...

Page 118: ...me to arm making sure that the lock lever is snapped securely into the arm AIR CONDITIONING SYSTEM if equipped If you do not use the air conditioner for a long period such as during winter it may not give the best performance when you start using it again To help maintain opti mum performance and durability of your air conditioner it needs to be run periodically Operate the air conditioner at leas...

Page 119: ...EMERGENCY SERVICE 76MH1 74E EMERGENCY SERVICE Jacking instruction 9 1 Jump starting instruction 9 2 Towing 9 3 Emergency remedies 9 4 Warning Triangle 9 5 ...

Page 120: ...t wheel EXAMPLE WARNING Use the jack only to change wheels on level hard ground Never jack up the vehicle on an inclined surface Never raise the vehicle with the jack in a location other than under the specified jacking point shown in the illustration near the wheel to be changed Make sure that the jack is raised at least 2 inches 51 mm before it contacts the suspension arm boss Use of the jack wh...

Page 121: ...king jump lead connec tions be certain that your hands and the jump leads remain clear from pulleys belts or fans Batteries produce flammable hydrogen gas Keep flames and sparks away from the battery or an explosion may occur Never smoke when working in the vicinity of the battery If the booster battery you use for jump starting is installed in another vehicle make sure the two vehicles are not to...

Page 122: ...tted to another vehicle start the engine of the vehicle with the booster battery Run the engine at moderate speed 5 Start the engine of the vehicle with the flat battery 6 Remove the jump leads in the exact reverse order in which you connected them TOWING 09 76A019A If you need to have your vehicle towed contact a professional service Your dealer can provide you with detailed towing instruction MI...

Page 123: ... Overheats The engine could overheat temporarily under severe driving conditions If the engine coolant temperature indicator indi cates overheating during driving 1 Turn off the air conditioner if equipped 2 Take the vehicle to a safe place and park 3 Let the engine run at normal idle speed for a few minutes until the indicator is stops glowing If the temperature indication does not stops 1 Turn o...

Page 124: ...iangle carefully from the cover as shown by arrow 1 Open both the reflector arms as shown by arrows 2 and lock the arms with each other with the clip provided in the right arm Open the bottom stand in counter clock wise direction as shown by arrow 3 Position the warning triangle behind the vehicle on a plain surface Reverse the removal procedure for keeping inside the cover WARNING It is hazardous...

Page 125: ...9 6 EMERGENCY SERVICE 76MH1 74E 78MM08006 EXAMPLE ...

Page 126: ...BODY WORK CARE 10 76MH1 74E BODY WORK CARE Corrosion Prevention 10 1 Vehicle Cleaning 10 2 ...

Page 127: ...ent Corrosion Wash your vehicle frequently The best way to preserve the finish on your vehicle and to help avoid corrosion is to keep it clean with frequent washing Wash your vehicle at least once during the winter and once immediately after the win ter Keep your vehicle particularly the underside as clean and dry as possible If you frequently drive on salted roads your vehicle should be washed at...

Page 128: ...l upholstery Prepare a solution of soap or mild deter gent mixed with warm water Apply the solution to the vinyl with a sponge or soft cloth and let it soak for a few minutes to loosen dirt Rub the surface with a clean damp cloth to remove dirt and the soap solution If some dirt still remains on the surface repeat this procedure Fabric upholstery Except front passen ger seat Remove loose dirt with...

Page 129: ...TION Do not spill liquid or semi solid on the front passenger s seat If you spill it on the front passenger s seat immediately wipe it dry with a soft cloth Contact of liquid with sensor may impact the function of seat belt reminder sensor Do not place any sharp or heavy object on passenger seat which can penetrate through seat uphol stery and can cause damage to sensor WARNING Failure to take the...

Page 130: ...surfaces If there is any damage tou chup the damage following the proce dure below a Clean all damaged spots and allow them to dry b Stir the paint and touchup the dam aged spots lightly using a small brush c Allow the paint to dry completely 12 76A026A Waxing After washing the vehicle waxing and pol ishing are recommended to further protect and beautify the paint Only use waxes and polishes of go...

Page 131: ...AL INFORMATION 11 76MH1 74E GENERAL INFORMATION Vehicle Identification 11 1 FASTag if equipped 11 1 Provision for AIS140 Intelligent Transportation System ITS 11 2 High Security Registration Plate HSRP 11 3 ...

Page 132: ...ould you find the number difficult to read you will also find it on the identification plate 54G082 Engine Number The engine serial number is stamped on the cylinder block as shown in the illustra tion FASTag if equipped As per Ministry of Road Transport and Highways the FASTag 1 is mandatory for each vehicle for the purpose of electronic toll collection or any other purpose as may be defined by t...

Page 133: ...will result in permanent dam age to the tag Use of chemical cleaners to clean the windscreen area where the tag is mounted can damage the tag Use of any sharp objects on the tag can damage the tag Provision for AIS140 Intelligent Transportation System ITS This vehicle has provision of Power Con nector for fitment of AIS140 ITS device Power connector is located under the dashboard as shown in below...

Page 134: ...TE Any attempt to remove the third license plate from the windscreen will result in permanent damage to the label Use of chemical cleaners to clean the windscreen area where the label is mounted can damage the same Use of any sharp objects on the label can damage the label In the event of any replacement of the third license plate may please contact the approved authority Third license plate As se...

Page 135: ...EM Dimensions UNIT mm Overall length 3675 Overall width 1475 Overall height 1825 Wheelbase 2350 Track Front 1280 Rear 1290 ITEM Mass weight UNIT kg PETROL CNG Kerb mass weight 940 1050 Gross vehicle mass weight rating 1510 1540 1510 Seating capacity 5 7 5 Permissible maximum axle weight Front 700 Rear 950 ...

Page 136: ...on vide GSR 625 E ITEM Engine Type G12B Number of cylinders 4 Bore 71 0 mm Stroke 75 5 mm Piston displacement 1196 cm Compression ratio 9 9 0 5 0 7 1 ITEM Electrical Standard spark plug BOSCH FR6DC Battery 38B20L Fuses See INSPECTION AND MAINTENANCE section ITEM Wheels and Tires Tyre size Front rear and spare 155R13 8PR LT 90 89Q 155R13 8PR LT 89 88S Rim size 13 4B Tire pressures For the specified...

Page 137: ...gnal light 12V 21W 12V 21W Side turn signal light 12V 5W 12V 5W Clearance light 12V 5W 12V 5W Tail Brake light 12V 21W 12V 21W Registration plate light 12V 5W 12V 5W Reversing light 12V 21W 12V 21W Front Interior Light 12V 8W 12V 8W Rear Interior Light 12V 8W Room Lamps LED ITEM Capacities approx Coolant including reservoir tank 5 3 L Fuel tank 40 L Engine oil 4 2 L Replacement with oil filter Tra...

Page 138: ...12 4 SPECIFICATIONS 76MH1 74E ...

Page 139: ...erly use the child restraints which conform to AIS 072 the standard for child restraints referring to the table MODEL MASS GROUP Seating position or other site Front Passenger Rear 3rd Row Outboard Rear 3rd Row Centre Intermediate Row 2rd Row Outboard Intermediate Row 2rd Row Centre TOUR V 5 Seater Group 0 Up to 10 kg X N A N A U X Group 0 Up to 13 kg X N A N A U X Group I 9 to 18 kg X N A N A U X...

Page 140: ...der Seat Belts MODEL MASS GROUP Seating position or other site Front Passenger Rear 3rd Row Outboard Rear 3rd Row Centre Intermediate Row 2rd Row RH Intermediate Row 2rd Row LH Centre TOUR V 7 Seater Group 0 Up to 10 kg X X X U X Group 0 Up to 13 kg X X X U X Group I 9 to 18 kg X X X U X Group II 15 to 25 kg X X X U X Group III 22 to 36 kg X X X U X Only valid for the RH side no child seat is to b...

Page 141: ...ur child restraint system accord ing to the instructions provided by the child restraint system manufacturer Make sure that the seat belt is securely latched Try to move the child restraint system in all directions to make sure it is securely installed EXAMPLE ...

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