Marksman MCU-100N User Manual Download Page 1

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MCU-100N USER MANUAL

TEL: +82-31-776-0803~6

FAX: +82-31-776-0807

Web-page: www.pinmarking.com

E-mail:

[email protected]

Summary of Contents for MCU-100N

Page 1: ...1 MCU 100N USER MANUAL TEL 82 31 776 0803 6 FAX 82 31 776 0807 Web page www pinmarking com E mail isaac pinmarking com...

Page 2: ...ogram Handling of Keyboard F1 M_MANU MODE F2 A_MARK MODE F3 Edit MODE F4 File MODE F5 Setup MODE F6 Test MODE F7 Font Plt Load MODE F8 Communication MODE Control to the marking machine by PC Create PL...

Page 3: ...al support WEB SITE www pinmarking com is Jeil Mtech s Trade name The marking pin has a low sound level of less than 60db has acquired the patent and registration and has been produced since Jan 2000...

Page 4: ...RKING HEAD MK100 115 Standard type MK100 90J Dust cover MK073 MK 054 Portable type MK100 BS Ball screw type MARKING CONTROLLER MCU 100N Built in the keyboard MCU 200BN MARKING PIN LP 06 LP 10 PLP 10 P...

Page 5: ...y I O RS 232 110 220 Free Volt LCD SW 5V REA D Y W O RKIN G EN D A LRAM 24V SD M3X4 LCD USB Marksman MCU 100N KEY BOARD www pinmarking com Display I O RS 232 110 220 Free Volt LCD SW 5V REA D Y W O RK...

Page 6: ...speed of the pin Also You can choose the thickness of the pin edge The ball type of marking pin is thick and deep The sharp type of marking pin is thin and deep Marking depth will be deeper when the d...

Page 7: ...arameter to the S D card F5 SETUP Adjustment mode of parameter Control the speed of marking and motor As well as you can designate the data of shift and daily code F6 TEST Test mode Can check the cond...

Page 8: ...8 F1 MANUAL MARK MODE...

Page 9: ...arked If you set the number like 00000100 to MARK_UP_TO when marked quantity reached this number the system will be stopped automatically Caution This valve must be 0000000 on automation mode UNIT NO...

Page 10: ...10 F2 AUTO MARK MODE...

Page 11: ...e keyboard READY LAMP of the controller will be ON after marking head confirm Zero point READY Signal of external I O interface is happened at that time If the Lamp at READY is turned off Output at RE...

Page 12: ...NG In case of marking using common START END RUN In case marking is done EMER STOP It gets the signal Emergency stop of PLC and error of the working LIMIT ERROR Limit error Y DRV FAULT When the cable...

Page 13: ...5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 PLC INPUT SIGNAL 15 15 22 STATUS AUTO MARKING MODE F9 SIMULATION F10 MARK F11 HOME MARK_UP_TO 00000000 UNIT_NO 00001713 CURRENT DATA JEIL MTECH In case sever...

Page 14: ...d multi block Single blk marking 3 times contact signal is needed Multi blk marking 1 time contact signal is needed DATA BLOCK NO GR 45 001 030423 002 000012 003 PLC 1 PLC 2 PLC 3 DATA BLOCK No GR45 0...

Page 15: ...N Using ENTER to move the cursor and using to move block number F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM BLK NO 000 LIN X 0300 Y 0300 A 000 FNT STD1 CH 030 PX 030 L 0000000...

Page 16: ...f first letter 30mm is Y 0300 Unit 0 1mm A Marking direction 35 is A 035 Delicate adjustment of X and Y value on F3 mode 0152 0152 0151 Press 0151 Ln X 0150 Y 0150 Ln X 0150 Y 0150 After move the curs...

Page 17: ...e value at PX is too small Set as PX CH L Creation increase and decrease of serial number EX 00000010 First serial marking number is 10 In case you want to use automatic serial number please key in L...

Page 18: ...F3 Screen Cir Circular marking Caution Unit of numeric data on EDIT is 0 1mm Caution Can change the mode using SPACE BAR Caution Can move the cursor using ENTER and moving between each block is using...

Page 19: ...R When it s ARC marking a radius from center to start point of marking Radius 12mm is R 0120 Unit 0 1mm A Select the marking start degree 50 is A 050 D Direction W can select the marking direction W...

Page 20: ...X Adjust the value of X Y Increase the value of R Delicate adjustment of X and Y value on F3 mode 0152 0152 0151 Press 0151 Ln X 0150 Y 0150 Ln X 0150 Y 0150 After move the cursor like the above 0149...

Page 21: ...g area PX Distance between each center of character Marked character can be overlapped if the value at PX is too small Set as PX CH L Creation increase and decrease of serial number EX 00000010 First...

Page 22: ...ulti block First 2 main block Pagn Down Pagn Up Last 2 block F3 Screen Logo file marking mode Caution Unit of numeric data on EDIT is 0 1mm Caution Can change the mode using SPACE BAR Caution Can move...

Page 23: ...0148 Put the cursor on the coordinates 0000 and press and on the keyboard Then marking pin move by 0 1mm can modify marking data Caution For storing you have to press ENTER key FONT Select PLT file o...

Page 24: ...it for next time start signal Not output END signal P N The pin returns back to home automatically l Remark Moving the block on the single block mode Moving the block on the multi block First 2 main b...

Page 25: ...X Center of circle for X axis from Zero point 30mm is X 0300 Unit 0 1mm Y Center of circle for Y axis from Zero point 30mm is X 0300 Unit 0 1mm R Radius of work piece Radius 30mm is R 0300 F1 M_MENU F...

Page 26: ...Y direction based on Zero point Delicate adjustment of X and Y value on F3 mode 0152 0152 0151 Press 0151 Ln X 0150 Y 0150 Ln X 0150 Y 0150 After move the cursor like the above 0149 Press 0149 0148 0...

Page 27: ...d decrease of serial number EX 00000010 First serial marking number is 10 In case you want to use automatic serial number please key in L according to no of serial figures LLLL Lot number 0001 0002 00...

Page 28: ...M the letters which are located behind can not be marked correctly because controller recognized it as automatic variable command l Remark Moving the block on the single block mode Moving the block on...

Page 29: ...are and store the data Being used 2D code on MK series is ECC 200 each data is marked by a dot in the square It marks like above and a small cell is indicated a Dot Below pictures are to recognize the...

Page 30: ...X axis from Zero point 30mm is X 0300 Unit 0 1mm Y Center of circle for Y axis from Zero point 30mm is X 0300 Unit 0 1mm A Marking direction of 2D DATA MATRIX Counterclockwise from home position F1 M...

Page 31: ...0149 0148 0148 Put the cursor on the coordinates 0000 and press and on the keyboard Then marking pin move by 0 1mm can modify marking data Caution For storing you have to press ENTER key DP Adjust th...

Page 32: ...64 560 418 C72 x 72 736 550 C80 x 80 912 682 C88 x 88 1152 862 C96 x 96 1392 1042 C104 x 104 1632 1222 C120 x 120 2100 1573 C132 x 132 2608 1954 C144 x 144 3116 2335 Cell No will be selected automatic...

Page 33: ...start signal Not output END signal P N The pin returns back to home automatically DATA Screen Input the data All letters and fonts in the keyboard can be used Ex JEIL MTECH CO LTD Can not mark becaus...

Page 34: ...ve single block marking is needed 3 times start signal But 3 lines marking data can be marked with only 1 time start signal on the sequence table if you set it like above S000 Sequence block Signal no...

Page 35: ...35 F4 DATA MODE...

Page 36: ...Will be shown the message LOAD DATA OK on the status screen MARKING DATA SAVE The function that stored marking data in controller stores to the SD card Storing is the backup function of the data When...

Page 37: ...press ENTER it will start load If loading is finished normally will be shown the message LOAD DATA OK on the status screen SEQUENCE FILE SAVE F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LO...

Page 38: ...ou can use that function Storing finish normally be shown the message LOAD DATA OK on the status screen ALL SETUP SAVE F1 M_MENU F2 A_MARK F3 EDIT F4 FILE F5 SETUP F6 TEST F7 LOAD F8 COMM FILE NAME ST...

Page 39: ...39 F5 SETUP MODE...

Page 40: ...0 In case you set it up higher marking location can be changed You had better keep this value if possible ACCEL RATE Acceleration rate of motor Default value of Acceleration rate for motor is 0100 In...

Page 41: ...rking machine is wrong Do not modify MK 100BS MK 85BS SI 120 STEP 25000 Another all other marking head STEP 10000 SOL DN DLY The delay time of sol Valve when the marking is started Default value 0020...

Page 42: ...ult value is Y Y axis is moving earlier then move to X axis Item Default value Setting value of LP pin Setting value of PH pin MARK SPEED 2000 800 1400 2000 MOVE SPEED 12000 12000 12000 ACCEL RATE 100...

Page 43: ...eturn to home position Marking is finished after moving to the location which you assign on SAVE MARK DATA TO LOG FILE Deciding whether to use for saving the log data to the USB and SD card as TXT fil...

Page 44: ...n after specify the quantity And then stand by at specified location Marking location is changed during using virtual origin change the value of RESET EVERY 0000 periodically to check the location of...

Page 45: ...code NO 4TH SHIFT will be changed FROM 00 00 00 And then set up the time of shift code Set up the working time of team code on this screen Only FROM 00 00 00 can be modified and behind of TO 07 59 59...

Page 46: ...10 NOV 11 DEC 12 DATE CODE Command word of YEAR code is N Refer to above chart Ex In case input ZNE on the F3 Edit mode after setting up like above screen If the current date is 8 th Feb 2013 marking...

Page 47: ...47 F6 TEST MODE...

Page 48: ...eck the condition of the step motor of X Y axis here It is the problem of the motor if the pin was not moving to the any direction please check the motor and driver which Axis has problem CHECK the So...

Page 49: ...49 F7 FILE LODE MODE...

Page 50: ...LOAD Select the no which is in by Enter key on the keyboard Can select from USER1 to USER 4 Then put the cursor on NO FILE by PgUP and PgDN key In order to see the USER fonts which are saved in the S...

Page 51: ...creen is displayed Can select from PLT1 to PLT4 Then put the cursor on NO FILE by PgUP and PgDN key Can see the PLT files which are saved in the SD card If press direction key F1 M_MENU F2 A_MARK F3 E...

Page 52: ...52 F8 COMMUNICATION MODE...

Page 53: ...d Same function with BACK SPACE F10 NEXT Moving Forward Same function with ENTER RS 232 PROTOCOL Control the marking machine by serial communication For operating marking machine by PC you can use you...

Page 54: ...elect USER1 or PLT1 USR2 Font ESC H4 Select USER1 or PLT2 USR3 Font ESC H5 Select USER1 or PLT3 USR4 Font ESC H6 Select USER1 or PLT4 Select marking coordinate X axis ESC I000 Input X Axis value Cauti...

Page 55: ...no Select Pause function Pause function ESC SY Pause Y The pin wait for the next signal after marks last letter ESC SN Pause N The pin returns back to home automatically Input marking data Input mark...

Page 56: ...00 STD2 ESC H000001 Coordinate of X ESC I When coordinate of Y is 300 ESC I000300 Coordinate of Y ESC J When Coordinate of X is 300 ESC J000300 Value of R CIR ESC K When R is 150 ESC K000150 Value of...

Page 57: ...Select LINEAR marking 3 ESC H0 Select STD1 Font 4 ESC I300 Input X Axis value 5 ESC J300 Input Y Axis value 6 ESC L000 Angle value 7 ESC M030 Pitch value between the letters 8 ESC O030 Character size...

Page 58: ...uch ne completed after the statement Ex 1B 4D 33 30 3B 00 O 1B 4D 33 30 00 3B X After transferring the statement of ex 1 to ex 12 if you only transfer special data Marking data You can overwrite it Ex...

Page 59: ...59 How to Create PLT file by standard AUTO CAD 2006...

Page 60: ...indow on Autocad and Then click right button of mouse Then select Option O 2 Below screen is indicated if select option O Then select the tab of Print and plot configuration Click Add Plotter or P to...

Page 61: ...61 4 Below screen is indicated Click the Next N 5 Another screen is indicated if you click next Select My computer and click Next N 6 Select the plotter HP Hewlett Packard 7475A...

Page 62: ...62 7 Select Plot F on file 8 Set the name of plotter and click Next N Use dafault value 7475A 9 Click Finish F after plotter configuration...

Page 63: ...ndicated if PLOT setting window is opened by command word Select 7475A on Print and Plot configuration and then click Register R 11 Add the user s paper size Below screen is indicated if click paper s...

Page 64: ...ratch S if the below screen indicated and click Next N 13 Determine the paper size Set the width and height to 100 Check the unit of it is mm Click to Next N 14 Determine possible printing area Set al...

Page 65: ...ser s paper In order to use default value do not modify and click Next N 16 Enter the file name of user paper size In order to use default value do not modify and click Next N 17 Setting of new paper...

Page 66: ...play of PLOT as screen display or select the window 19 Plot which will be output is indicated same as below if click Preview P 20 Window which determine name of PLT file will be indicated if click PLO...

Page 67: ...arking data Appendix MARKING HEAD Assembly PLC I O INTERFACE ASCII CODE and DATA Example of Input Auto marking DATA How to change the motor How to change the driver How to change CPU IO board How to u...

Page 68: ...motor STATUS Y DRV FAULT Comes out It is the problem of Y axis of Stepping driver or motor Or breaking of a wire for Y Axis motor STATUS G Input Comes out Entered data is less than set of digit when...

Page 69: ...ming belt and pully which are connected with X and Y axis stepping motor Refer to Pg 82 Check the parameter of stepping motor on F5 SETUP Refer to Pg 40 Check the condition of work piece during the ma...

Page 70: ...xed to air this kind of problem can be happened Other check Symptom Checklist When the LED of 5V and 24V on front panel OFF Check the condition of power supply in the controller There are two 5V 24V p...

Page 71: ...G LP10 PIN LP10 PIN HOLDER Disassembling Assembling 1 Take out O ring and spring 2 Assembling is in the reverse order Cleaning of the marking pin If the pin has some problem due to the metal chip and...

Page 72: ...Y X LM Y LM Y X Y X X X Y X 14 10 8 1 11 3 5 2 27 6 13 15 16 24 25 22 17 23 9 4 12 l p 0 6 18 X Y Y Y 7 19 20 21 Y 26 23 MK100 002 MK100 003 MK100 004 MK100 005 MK100 006 MK100 007 MK100 008 MK100 00...

Page 73: ...73...

Page 74: ...need the marking more than 2lines should use Sequence block Function of Sequence is activated pressing F3F3 twice Refer to Pg 34 Example of sequence mode at ASCII CODE When you use single block Stand...

Page 75: ...024 025 026 027 030 031 032 033 034 035 036 037 040 041 042 043 044 NUL SOH STX ETX EOT ENQ ACK BEL BS HT LF VT FF CR SO SI DLE DC1 DC2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US SP 64 65 66 67 68...

Page 76: ...2 063 064 065 066 067 070 071 072 073 074 075 076 077 0 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 0x65 0x66 0x67 0x6...

Page 77: ...second 18 21 53 HHBBSS 182153 A team of worker marking Variable O Current time is 18 21 53 Input O B B 08 30 00 20 30 00 A 20 30 01 08 29 59 Lot no Auto reset function Team code reset R1 Daily reset R...

Page 78: ...ay work code Z N E O O ZNEO O Ex Year Month Day Hour Minute Second marking YYYYMMDDHHBBSS Ex Serial no ASCII code LLL GGG O LLLGGG O Julian calendar and serial no which are required continuous no can...

Page 79: ...79...

Page 80: ...80...

Page 81: ...81 etc Sheet material O MODEL DWG NO Description item Quantity JEIL MTECH CO LTD 2003 2 13 Edition MCU 100D...

Page 82: ...82 How to change stepping motor 1 Open the marking head by tool 2 Disconnect the connector of motor in the marking head...

Page 83: ...83 3 After disconnected the connector of motor loosen a nut 4 Loosen 4 pcs of hexagon head bolt which fix the stepping motor...

Page 84: ...84 5 Take out the motor and install new motor to the marking head 6 Push the Pully to opposite side to adjust the tension of timing belt...

Page 85: ...85 7 Check the tension of the timing belt and then tighten up the nut of Pully 8 Connect the connector 1 by 1 according to the no and cover the upper plate of marking head...

Page 86: ...86 How to change the stepping driver 1 Loosen the screws of the controller to open it 2 Indicated Red circle is Stepping driver 3 Above is the pictures of Micro stepping driver...

Page 87: ...Loosen 4 screws which are in the center in the pictures 5 Can separate the stepping driver if you pick it up after loosen the screws 6 Specification of stepping drivers for both axis are same each ot...

Page 88: ...I O board which is located next to stepping driver 3 Loosen the screw which is support I O board and then pick it up 4 After replacement you must put I O board to base board fit properly 5 The way to...

Page 89: ...tion Can select the port of JS_1000 S W and single and multi block Comport no between the P C and S W must be always same File Can save and import marking data About Information of JS_1000 S W 2 Funct...

Page 90: ...marking set the start point of the marking on the circle Dir Set the marking direction 0 359 LotNo Set the first no of Serial no Incr Creation increase and decrease of serial number P Pause Data Marki...

Page 91: ...ol Valve when the marking is finished Dot ON After arrive marking position activate Sol Valve work set amount time Dot OFF The time of moving upto the marking location at DOT font 2 X Axis Pulses Rev...

Page 92: ...User4 Loading USER font Can load user font if click Browse 2 User5 User10 The function we don t use 3 Plot1 Plot4 Loading PLOT file which user created Can load PLOT file if click Browse 4 Plot5 The fu...

Page 93: ...on 1 COM Port Set the CORPORT of the S W COMPORT between P C and JS 1000 S W must be the same all the time 2 Multi Line Check on the Multi line when you use Multi block 3 Lines Block Block no which is...

Page 94: ...94 How to Modify the data of block and modify the time of the controller...

Page 95: ...between the center of each cha Press Enter on the keyboard and input the value that you want Unit 0 1 mm 8 EDIT the marking location Press Enter on the Keyboard and input the value of X 0000 and Y 000...

Page 96: ...th 02 will be changed 12 if press capital letter M 02 will be changed 03 if press lower case letter y 5 Modification of Date In case modify the date 14 will be changed 24 if press capital letter D 14...

Page 97: ...if all setting value are changed for marking In case of communication mode by RS 232 press F8 Communication mode How to recover the data using SD card 1 Press F4 five times on the keyboard to move bel...

Page 98: ...the below of TEAM CODE 3 Set the team code of no 1 4 Select the team code of no 2 5 Put the cursor to the Team code and press Space bar if there s team code and times is setting 3shifts is changed to...

Page 99: ...OCT X NOV Y DEC Z DATE CODE 1 A 2 B 3 C 4 D 5 E 6 F 7 G 8 H 9 I 10 J 11 K 12 L 13 M 14 N 15 O 16 P 17 Q 18 R 19 S 20 T 21 U 22 V 23 W 24 X 25 Y 26 Z 27 1 28 2 29 3 30 4 31 5 9 In case using the date...

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