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Manu

Flo

 



 

Flow Measurement & Control Products 

Page 1 

a division of 

MANU ELECTRONICS PTY LTD 

www.manuelectronics.com.au

 

 

 

 

ME3000

  

MICROPROCESSOR

 

PRESET BATCH CONTROLLER    

  

 

FEATURES 

 

Programmable - counts in ml, Litres, KL, ML. 

 

keypad input for batch setting, and configuration. 

 

2 line x 16 character display for quantity set and 
dispensed. 3 indicator LEDs. IP64 front face. 

 

Alarm messages shown on LCD display. 

 

Safety features include missing pulse detection. 

 

Functions include Preact and preset maximum limit. 

 

Internal downloadable Event Log. 

 

Single channel, can be used with any size flowmeter. 

 

Optional PLC/Computer control interface. 

 

Optional RS232 printer interface for batch tickets.

 

 

The  ME3000  microprocessor-based  preset  Batch  Controller  can  be  used  with  pulse  output  flowmeters  of  any  size,  for 
preset liquid batch control applications. Batch counting can be in units of millilitres, Litres, KiloLitres or MegaLitres. The 
Controller is fully programmable, and has a range of safety features e.g. if no pulses arrive within a configurable batch 
start period, or if pulses are interrupted during the batch cycle or  if the flow rate falls below the allowed minimum, then 
the pump voltage contact drive is automatically shut off and an alarm is raised. 

 

 

RUN LED

 indicates voltage contact output drive when pump or solenoid is activated. 

 

FLOW LED

 monitors and indicates incoming pulses from field flowmeter. 

 

OUTPUT LED

 indicates scaled pulses output from Batch Controller e.g. to a PLC/Computer. 

Internal audible 

ALARM

 sounds momentarily upon completion of batch cycle, and continuously if an error occurs. 

 

With the ME3000 Batch Controller using the same instrument housing, and the same 10-pin Weidmuller receptacle plug, 
as other ManuFlo Batch Controller models, changeover or upgrade is instant with no rewiring necessary. It can be easily 
interfaced with PLCs (through the optional computer control interface), thus incorporating the controller's safety features 
and providing a backup batch facility. An optional RS232 interface allows the printing of batch tickets through an 
associated printer, and the downloading of the internal event log to a laptop/PC for analysis. 

 

The controller operates from standard 220 - 250 vac (or optional 110 vac or 12 - 24 VDC) voltage supplies. Contact 
output drive is via a relay (optional open contact). Standard controllers are in panel mount form, or optionally can be 
housed in a metal box or IP65 ABS wall mount enclosure. 

 

Displays 

Configuration 

Features 

  Quantity set/dispensed 

  Flowrate 

  Backflow amount 

  Grand Total (resetable) 

  Batch Id (resetable)

 

Alarms 

  No pulses from flowmeter 

  Batch Limit exceeded 

  Max Flow Limit exceeded 

  Pulse Output Rate exceeded 

  Backflow 

  Overbatch 

  Calibration i/p pulse scaling 

  Output pulse scaling 

  Pulse output rate limit 

  Batch limit 

  Backflow threshold 

  Min/Max flow limits 

  Batch Units 

  Start/stop delay 

  4-20mA current output 

  Preact 

  Time and date 

  Date last calibrated 

  Event log  (upto 300 batches) 

  Indicator LEDs - Run/Flow/Output 

 

Optional Outputs 

  scaled Open Collector pulse output  

e.g. to PLC/Computer 

  4-20mA output representing flowrate 

Optional Interfaces 

  PLC/Computer control (stop/start/reset) 

  RS232 printer interface for batch tickets and 

event log download.

 

 

The ME3000 controller  is designed for compatibility with ManuFlo flowmeters and many other types. 

 

N 15022  

Summary of Contents for ManuFlo ME3000-RPFS

Page 1: ...flowmeter as per the installation guide found on the flowmeter brochure Install the Rota Pulse paddlewheel sensor RPFS P in a straight pipe section with the same diameter pipe as the adaptor tee section with 10x diameter before and 5x diameter after the sensor with no elbows reducers valves or restrictions within this pipe run Where the sensor is housed the pipe must be full when measuring D Use s...

Page 2: ...nd continuously if an error occurs With the ME3000 Batch Controller using the same instrument housing and the same 10 pin Weidmuller receptacle plug as other ManuFlo Batch Controller models changeover or upgrade is instant with no rewiring necessary It can be easily interfaced with PLCs through the optional computer control interface thus incorporating the controller s safety features and providin...

Page 3: ...nfiguration value is diplayed entering a new value via the keypad causes the display value to change and flash Then pressing SET locks in the new value or pressing CANCEL reverts value to its original setting and the display digits stop flashing Use the up down arrows buttons to step through more configuration settings or press CANCEL for 2 seconds to exit to the SET RDY display CALIBRATION 1 The ...

Page 4: ...nel Eagle etc PLCs MC 4 pin PLC Computer Command Start Stop Reset interface plug MC2 2 pin plug for scaled open collector pulse output Includes 4 pin external command Start Stop Reset interface plug e g ME3000 is the standard Batch Controller 240vac powered without any of the options whereas ME3000 MC2 is an ME3000 Batch Controller with a scaled open collector pulse o p and external Start Stop Res...

Page 5: ...tion to larger size pipes is possible depending on pipe wall thickness alternatively the Long Stem LS versions with adaptors are then used With only one moving part and limited intrusion into the pipe and combined with its flow through design the RPFS allows accurate measurement of liquid flows with virtually no head losses Each of the 4 blades of the rotor paddlewheel extends approximately one ce...

Page 6: ...G 6 1 Unscrew the black PVC locking cap anti clockwise 2 Hold the neck of the Tee piece in your left hand grasp the RPFS body with your right hand and turn slowly anti clockwise until the sensor hydraulically raises out of slot then pull upwards out of the socket never by the cable When returning the sensor to nipple adaptor insert so the keyway and slots line up then then push down until they loc...

Page 7: ...e If mounted in horizontal or inclined pipe make sure insertion position of sensor is at top or 45 from top not on the underside Selection of pipe diameter For best results use the table below Pipe size Flowrange Litres min Pulses Litre mm Min Max approx 1 2 20 13 160 116 25 20 250 75 32 30 410 46 40 50 640 30 50 90 1000 20 63 132 1580 11 7 65 120 1690 12 75 180 2250 8 3 80 190 2560 7 3 90 244 324...

Page 8: ...25 LS 140 mm SC140 LS 150 mm PVC150SC LS SCP150 LS SC160 LS 160 mm SCPE160 LS SC160 LS 200 mm PVC200SC LS SCP200 LS SC200 LS 225 mm SCPE225 LS SC225 LS 250 mm SCP250 LS SC250 LS 280 mm SC280 LS 300 mm PVC300SC LS SCPE300 LS SC315 LS Galvanised iron threaded ends BSP female 2000 kPa Note 25mm can be supplied with straight pipe sections already fitted Part GAL25 T2 PVC T piece Class 18 Cat 19 Glue i...

Page 9: ...4 ME3000 ME995 wiring with RPFS or other powered flowmeters ...

Page 10: ...5 ME3000 ME995 wiring with RPFS or other powered flowmeters ...

Page 11: ...6 PLUMBING INSTALL options guide for RPFS or other ManuFlo flowmeters ...

Page 12: ...7 ...

Page 13: ...blem Calcium buildup on wheel soak in diluted acid Warn bushes Backflow alarm Non return valve faulty jammed open Clean service or replace after batch complete Solenoid valve not properly closed damaged seal faulty solenoid Batch target display counter Flowrate too fast excessive overflow Turn down gate valve to restrict flowrate counts past batch selection or set preact overflow deduct function t...

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