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SENSOR CONSTRUCTION 

RPFS

 

 Model 

RPFS-P 

RPFS-H 

 

 

 Body 

Delron (Acetal) 

Brass 

 

 

 O-rings x 2 

Neoprene 

Viton 

 

 

 Rotor 

Stainless Steel 17-4PH 

 Bushes 

Delron 

 Axle 

Tungsten Carbide 

 Lockcap 

PVDF 

Brass 

 

 

 Dimensions    
 Overall (approx.) 

130L x 30W mm  150L x 30W mm

 

 

 

 ORDERING CODES:- 

 

 NOTE: All RPFS sensors are supplied with a screw-down LC locking cap 

 

Item 

Description 

 

 RPFS-P 

NPN transistor 5-25VDC sinking pulse,   

liquid temperature to  50

 
 

RPFS-H 

NPN transistor 5-25VDC sinking pulse,   

liquid temperature to 120

 

 

 

SPARE PARTS 
 
PW-N  Spare wheel 
 
PWAH  Axle 
 
PC5      5 mtr m12 lead 
 
LC        Locking Cap 
 
BS020  Orings 
 

 

     

 

MAINTENANCE 

RPFS

Recommended Periodic Checks: 

With clean liquids, sensor check of the paddle wheel is recommended once every year. In applications with reclaimed or 
contaminated fluids, regular quarterly maintenance checks are recommended.  

 

Removal of RPFS from Pipe adaptor Fitting 

‘Square’

 Keyway Type Nipple Adaptor:

(see FIG 5)

  

1 - Unscrew the black PVC locking cap (anti-clockwise). 
2 - Place a small to medium sized flat thin bladed screwdriver in the join where the insertion sensor body meets the nipple 
     adaptor (See FIG 4), twist the screw driver to prize the two apart till the slots clear the keyways, then pull or twist upwards 
     until the sensor is released (never pull via the cable).  

 

Removal of RPFS from Pipe adaptor Fitting 

‘Triangular’

 Keyway Type Nipple Adaptor:

(see FIG 6)

  

1 - Unscrew the black PVC locking cap (anti-clockwise). 
2 - Hold the neck of the Tee piece in your left hand, grasp the RPFS body with your right hand and turn slowly anti-clockwise    
     until the sensor hydraulically raises out of slot then pull upwards out of the socket (never by the cable).  
**When returning the sensor to nipple adaptor insert so the keyway and slots line up then then push down until they locate. 
Screw the black locking cap clockwise to hold the sensor in place (hand tightened only).  

 

Cleaning: 

 

1 - If the paddlewheel (rotor) and or sensor body is coated with scale, immerse the sensor section in diluted hydrochloric acid,     
     scour gently if required. 
2 - 

For ease of removal or refitting of sensor we strongly recommend to lubricate the body O-rings using petroleum jelly.

 

3 - If the paddlewheel requires servicing, push out the axle using a small hole punch or similar implement, remove the  
     paddle wheel and service or replace rotor and/or axle as required (spare parts available from ManuFlo).   

 

Fault Diagnosis & Rectification:

 

 If the RPFS sensor ceases to count, the paddlewheel may be blocked, remove inspect and clean as described above. 

 If the RPFS pulses when there is no flow, a nearby 50Hz AC field is probably causing these false counts. Move the flow sensor 

away from the 50Hz field, or move the source of the field if practical. 

 If the standard cable length supplied is not sufficient and needs extending contact ManuFlo for suitable ‘screened’ cable and 

never run extended cable across or near to other cables that are potential EMF sources. 

  

 

Summary of Contents for ManuFlo ME3000-RPFS

Page 1: ...flowmeter as per the installation guide found on the flowmeter brochure Install the Rota Pulse paddlewheel sensor RPFS P in a straight pipe section with the same diameter pipe as the adaptor tee section with 10x diameter before and 5x diameter after the sensor with no elbows reducers valves or restrictions within this pipe run Where the sensor is housed the pipe must be full when measuring D Use s...

Page 2: ...nd continuously if an error occurs With the ME3000 Batch Controller using the same instrument housing and the same 10 pin Weidmuller receptacle plug as other ManuFlo Batch Controller models changeover or upgrade is instant with no rewiring necessary It can be easily interfaced with PLCs through the optional computer control interface thus incorporating the controller s safety features and providin...

Page 3: ...nfiguration value is diplayed entering a new value via the keypad causes the display value to change and flash Then pressing SET locks in the new value or pressing CANCEL reverts value to its original setting and the display digits stop flashing Use the up down arrows buttons to step through more configuration settings or press CANCEL for 2 seconds to exit to the SET RDY display CALIBRATION 1 The ...

Page 4: ...nel Eagle etc PLCs MC 4 pin PLC Computer Command Start Stop Reset interface plug MC2 2 pin plug for scaled open collector pulse output Includes 4 pin external command Start Stop Reset interface plug e g ME3000 is the standard Batch Controller 240vac powered without any of the options whereas ME3000 MC2 is an ME3000 Batch Controller with a scaled open collector pulse o p and external Start Stop Res...

Page 5: ...tion to larger size pipes is possible depending on pipe wall thickness alternatively the Long Stem LS versions with adaptors are then used With only one moving part and limited intrusion into the pipe and combined with its flow through design the RPFS allows accurate measurement of liquid flows with virtually no head losses Each of the 4 blades of the rotor paddlewheel extends approximately one ce...

Page 6: ...G 6 1 Unscrew the black PVC locking cap anti clockwise 2 Hold the neck of the Tee piece in your left hand grasp the RPFS body with your right hand and turn slowly anti clockwise until the sensor hydraulically raises out of slot then pull upwards out of the socket never by the cable When returning the sensor to nipple adaptor insert so the keyway and slots line up then then push down until they loc...

Page 7: ...e If mounted in horizontal or inclined pipe make sure insertion position of sensor is at top or 45 from top not on the underside Selection of pipe diameter For best results use the table below Pipe size Flowrange Litres min Pulses Litre mm Min Max approx 1 2 20 13 160 116 25 20 250 75 32 30 410 46 40 50 640 30 50 90 1000 20 63 132 1580 11 7 65 120 1690 12 75 180 2250 8 3 80 190 2560 7 3 90 244 324...

Page 8: ...25 LS 140 mm SC140 LS 150 mm PVC150SC LS SCP150 LS SC160 LS 160 mm SCPE160 LS SC160 LS 200 mm PVC200SC LS SCP200 LS SC200 LS 225 mm SCPE225 LS SC225 LS 250 mm SCP250 LS SC250 LS 280 mm SC280 LS 300 mm PVC300SC LS SCPE300 LS SC315 LS Galvanised iron threaded ends BSP female 2000 kPa Note 25mm can be supplied with straight pipe sections already fitted Part GAL25 T2 PVC T piece Class 18 Cat 19 Glue i...

Page 9: ...4 ME3000 ME995 wiring with RPFS or other powered flowmeters ...

Page 10: ...5 ME3000 ME995 wiring with RPFS or other powered flowmeters ...

Page 11: ...6 PLUMBING INSTALL options guide for RPFS or other ManuFlo flowmeters ...

Page 12: ...7 ...

Page 13: ...blem Calcium buildup on wheel soak in diluted acid Warn bushes Backflow alarm Non return valve faulty jammed open Clean service or replace after batch complete Solenoid valve not properly closed damaged seal faulty solenoid Batch target display counter Flowrate too fast excessive overflow Turn down gate valve to restrict flowrate counts past batch selection or set preact overflow deduct function t...

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