Mantall XE100C Original Instructions Manual Download Page 1

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Operator’s Manual

Self-Propelled Scissor Lift

XE65N / XE80N / XE80C / XE80W / XE100C / XE100W
XE120W / XE140W / XE160W

Original Instructions

Second Edition

Summary of Contents for XE100C

Page 1: ...CE Operator s Manual Self Propelled Scissor Lift XE65N XE80N XE80C XE80W XE100C XE100W XE120W XE140W XE160W Original Instructions Second Edition Copyright Mantall 2016...

Page 2: ...Damaged Machine Hazards 11 3 2 10 Crushing Hazards 11 3 3 Battery Safety 11 3 3 1 Burn Hazards 11 3 3 2 Explosion Hazards 12 3 3 3 Component Damage Hazards 12 3 3 4 Electrocution Hazards 12 3 3 5 Tip...

Page 3: ...ttery and Charger Instructions 34 7 10 1 To Charge Battery 34 7 10 2 Dry Battery Filling and Charging Instructions 34 8 Error Codes Only for Type B Platform Controller 35 9 Lifting Instructions 36 9 1...

Page 4: ...2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer...

Page 5: ...laration of Conformity 2 4 Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solven...

Page 6: ...e distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Line Voltage Required Clearance 0 to 300V Avoid Contact 300V to 50K...

Page 7: ...a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure AII personnel must be removed from the platform before attempting to free the platform using the gr...

Page 8: ...gh less than the original equipment Batteries are used as counterweight and are critical to machine stability Check the specifications of the batteries for their weight Do not use the machine as a cra...

Page 9: ...ation 3 2 5 Collision Hazards Do not operate the machine with the chassis trays open Be aware of limited sight distance and blind spots when driving or operating Be aware of extended platform position...

Page 10: ...s which may cause collision 3 2 6 Bodily Injury Hazards Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with c...

Page 11: ...r located on the platform 3 2 10 Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the platform controller from the ground Maintain sa...

Page 12: ...ries 3 3 4 Electrocution Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid...

Page 13: ...extension 8 Steer tire 9 Battery side cover 10 Non steer tire 11 Entry ladder 12 Brake release pump knob brake release knob and manual lowering knob only for hydraulically driven machines 13 Ground co...

Page 14: ...l CAUTION Only use the ground control panel as an emergency control Always use the platform controller as standard operation control 5 1 1 Identification 1 Hour meter 2 Platform up down switch 3 Key s...

Page 15: ...he platform 3 Key switch for platform off ground selection Turn the key switch to the platform position and the platform controller will operate Turn the key switch to the off position and the machine...

Page 16: ...ble button with indicator light 2 Emergency Stop button 8 Drive speed selector button with indicator light 3 Function enable switch 9 LCD readout screen 4 Proportional control handle for lift drive fu...

Page 17: ...forward backward and the machine will move forward backward 5 Thumb rocker switch for steering function Press the left side of the thumb rocker switch and the machine will steer to the left Press the...

Page 18: ...with indicator light 2 Emergency Stop button 8 Drive speed selector button with indicator light 3 Function enable switch 9 LCD readout screen 4 Proportional control handle for lift drive function 10 B...

Page 19: ...rd and the machine will move forward backward 5 Thumb rocker switch for steering function Press the left side of the thumb rocker switch and the machine will steer to the left Press the right side of...

Page 20: ...inspection is also used to determine if routine maintenance procedures are required Only routine maintenance items specified in this Operator s Manual may be performed by the operator o Refer to the...

Page 21: ...m entry bar or gate Brake release components Safety arm Pothole guards Platform extension Scissor pins and retaining fasteners Platform control joystick Check entire machine for Cracks in welds or str...

Page 22: ...d removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications o After repairs are completed the operator must perform...

Page 23: ...atform is lowering Note When releasing the platform up down switch the platform should stop raising lowering Test the Manual Lowering Only For Hydraulically Driven Machines 9 Push and hold the platfor...

Page 24: ...l handle Result The platform should stop lowering Test the Lowering Safety stop 23 Press and hold the function enable switch on the control handle 24 Slowly push the control handle forward and raise t...

Page 25: ...turn the control handle to the center position Result The machine should move forward then stop abruptly 37 Press and hold the function enable switch on the control handle 38 Slowly pull the control h...

Page 26: ...ler Do not stand in the platform 51 Type A B controller press the lift function enable button Indicator light must be on 52 Press and hold the function enable switch on the control handle 53 Slowly pu...

Page 27: ...The pothole guards should automatically deploy when the platform is raised The pothole guards activate another limit switch which allows the machine to continue to function If the pothole guards do no...

Page 28: ...ine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place o It is the operator s responsibility to read and reme...

Page 29: ...ained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified oper...

Page 30: ...ting 1 Install the platform controller in its storage position front right on the platform guard rails Note A protection case was built around the platform controller to protect the platform controlle...

Page 31: ...function enable switch Note Machine travel speed is restricted when the platform is raised more than 5 ft 1 5 m from its stowed position Driving On a Slope Determine the vertical and lateral slope ra...

Page 32: ...e platform extension 2 Grasp the guard rails of the platform extension and push to extend platform to the next position stop 3 Repeat the previous steps to further extend the platform Note Do not stan...

Page 33: ...arking location with a firm and level surface clear of obstruction and traffic 2 Completely lower the platform to the stowed position 3 Turn the key switch of the ground control panel to the off posit...

Page 34: ...are connected before charging the batteries 2 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to t...

Page 35: ...acle 19 Limit switch error Limit switch failure or limit switch wire broken Check the limit switch and or check limit switch wire 42 Turning left switch error Turning left switch failure Check the tur...

Page 36: ...ions Observe and Obey Only qualified personnel should lift the machine Make sure the crane or forklift capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See...

Page 37: ...e machine weight See the serial plate for the machine weight If the slope of the transport vehicle bed exceeds the uphill or downhill maximum slope rating the machine must be loaded and unloaded using...

Page 38: ...the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential for sufficient machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow...

Page 39: ...t the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are secure 4 Remove the battery vent caps 5 Check the battery acid level If needed repleni...

Page 40: ...4 m 2 54 m 3 2 m 3 2 m Width 0 75 m 0 75 m 0 8 m 0 8 m Height 1 1 m 1 1 m 1 1 m 1 1 m Skirting board height 0 15 m 0 15 m 0 15 m 0 15 m Stowed machine size Length 1 85 m 1 85 m 2 42 m 2 42 m Length wi...

Page 41: ...254 mm Drive model Hydraulic drive or electric drive 12 2 Wide Models Models XE80W XE100W XE120W XE140W XE160W Working height max 8 m 10 m 12 m 14 m 16 m Platform height max 6 m 8 m 10 m 12 m 14 m Ou...

Page 42: ...30 30 30 30 Ground clearance 0 1 m 0 1 m 0 1 m 0 1 m 0 1 m Ground clearance pothole guards 0 019 m 0 019 m 0 019 m 0 019 m 0 019 m Inside rotation radius 0 m 0 m 0 m 0 m 0 m Outside rotation radius 2...

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