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Manitou MSI 20 D, Operator'S Manual, Page: 25 / 116

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Manitou MSI 20 D Operator'S Manual Download Page 25

1 - 19

D - WASHING

- Clean the lift truck or at least the area concerned before any intervention.
- Remember to close the doors and the windows of the cab

.

- During washing, avoid the articulations and electrical components and connections.

If necessary, protect against penetration of water, steam or cleaning agents, components susceptible of being dama-

ged, particularly electrical components and connections and the injection pump.

- Clean the lift truck of any fuel, oil or grease trace.

FOR ANY INTERVENTION OTHER THAN REGULAR MAINTENANCE, CONSULT YOUR DEALER.

Summary of Contents for MSI 20 D

Page 1: ...MSI 20 D MSI 25 D MSI 30 D MSI 20 D BUGGIE MSI 25 D BUGGIE MSI 30 D BUGGIE BP 249 Z I 44 158 ANCENIS CEDEX FRANCE TEL 02 40 09 10 11 YOUR DEALER OPERATOR S MANUAL REF 547041 EN 02 11 1999...

Page 2: ......

Page 3: ...1996 07 02 1997 02 11 1999 1st ISSUE UP DATING 1 13 2 DESCRIPTION 3 4 3 6 3 7 3 8 3 11 3 14 3 23 3 36 3 37 3 38 ADDING 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE UP DATING 11 10 1996 THE TEXTS AND...

Page 4: ......

Page 5: ...T RISTIQUES CHARACTERISTICS MAST CHARACTERISTICS DIMENSIONS AND LOAD CHART INSTRUMENTS AND CONTROLS OVERHEAD GUARD MODEL INSTRUMENTS AND CONTROLS CABIN MODEL DESCRIPTION AND OPERATION OF ELECTRIC AND...

Page 6: ......

Page 7: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 1 OPERATING AND SAFETY INSTRUCTIONS...

Page 8: ...1 2...

Page 9: ...the legal viewpoint The certificate of compliance only binds the maker for parts chosen or produced under the maker s control The practicalities of maintenance terms are set out by the maker The make...

Page 10: ...1 4...

Page 11: ...risks in driving at excessive speed with regard to traffic conditions particularly Risk of loss of control on a poor quality track Increased stopping distance The user must remain in full control of...

Page 12: ...is lift truck is not in good working order or does not comply with the safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this...

Page 13: ...ite of utilisation Protection against frost See chapter LUBRICANTS AND FUEL in paragraph 3 MAINTENANCE Adaptation of lubricants Ask your dealer for information Engine filtration Lighting Working headl...

Page 14: ...TION Before starting the lift truck check the different levels Engine oil Hydraulic reservoir oil Hydrostatic transmission oil Cooling liquid Also check for possible leakage of oil fuel or liquid from...

Page 15: ...c type steering is extremely sensitive to movement of the steering wheel so turn it gently and not jerkily Do not allow the I C engine to idle needlessly for a long period Never leave the engine on wh...

Page 16: ...heck the level of antifreeze close the rear windows lock the cab doors and ensure that the hood is properly secured INSTRUCTIONS Park the lift truck on flat ground or on an incline lower than 15 Relea...

Page 17: ...m weight of trailer etc Do not forget to connect the lift truck s electrical equipment to that of the trailer Do not use a non braked trailer if the unit weight of a load exceeds that imposed by the h...

Page 18: ...secured using wedges Switch off the I C engine Remove pressure from the attachment hydraulic system using the hydraulic controls C ENVIRONMENT Signalling and lighting on the lift truck must take accou...

Page 19: ...is a dangerous manoeuvre requiring specific precautions to be taken This should only be done in exceptional circumstances and in the presence of a handling manager Never drive too fast or brake abrup...

Page 20: ...he load with the forks in a horizontal position Fig C Adjust the fork spread and centering in connection with the load Fig D Optional solutions exist consult your dealer Move the lift truck forward sl...

Page 21: ...tly and carefully back up the lift truck 1 to release the load and bring the load into the transport position Fig J LAYING A HIGH LOAD ON TYRES Approach the load in the transport position in front of...

Page 22: ...M Free the forks by reversing the lift truck 3 Fig M Then bring the forks into the transport position TAKING UP A NON PALLETISED LOAD Tilt the carriage 1 forwards and move the lift truck forward 2 whi...

Page 23: ...1 17...

Page 24: ...the lift truck with a flame when the fuel tank is open or is being filled Take care not to burn yourself Exhaust radiator I C engine etc Disconnect the negative cable terminal from the top of the bat...

Page 25: ...articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents components susceptible of being dama ged particularly electrical comp...

Page 26: ...top up if necessary For operation under average climatic conditions i e between 15 C and 35 C correct levels of lubricants in all the circuits are checked in production For operation under more severe...

Page 27: ...paragraph 2 DESCRIPTION FUEL SYSTEM Check that all fuel lines are secured If necessary drain the fuel filter and bleed the fuel system of air ELECTRICAL CIRCUIT Check the level and the density of the...

Page 28: ...1 22...

Page 29: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Page 30: ...2 2...

Page 31: ...2 3...

Page 32: ...ER OF THE LIFT TRUCK FIG A Model Series Serial Nr Chassis Nr Year of manufacture I C ENGINE FIG B Engine Nr HYDROSTATIC PUMP FIG C Pump Nr Codification type Manufacturer s Nr Year of manufacture HYDRO...

Page 33: ...UFACTURER OF THE ATTACHMENT FIG I Model Serial Nr Year of manufacture E F G MANITOU BF 44158 ANCENIS CEDEX FRANCE TELEX 710 521 FAX 40 83 36 88 MODELE N dans la s rie Ann e fabrication Masse vide C d...

Page 34: ...ber of strokes Injection system Ignition sequence Rocker arm clearance Hot Inlet Exhaust Capacity Bore Stroke Volumetric ratio Nominal running speed Without soundproofing Nominal running speed With so...

Page 35: ...raulic brake acting on front wheels through pressure break Switch Electro hydraulic brake acting on front wheels through pressure break COOLING CIRCUIT Type Fan Number of blades Diameter Thermostat St...

Page 36: ...390 cm2 GOOD YEAR Industrial wide base 10 5 R20 14PR MPT80 134G 4 4 Bar 950 Kg 2600 Kg 3 8 Kg cm2 4 2 Kg cm2 255 cm2 620 cm2 CONTINENTAL Wide base mixed 15 5 55 R18 SPPG7 14PR 3 3 Bar 950 Kg 2600 Kg...

Page 37: ...ed Pressure Filtration Return Suction HYDRAULIC CIRCUIT FROM MACHINE N 127569 Type of pump Capacity Lifting tilting attachment circuit Flow rate at full speed Pressure Steering direction Flow rate at...

Page 38: ...ard motion Unladen Rated load Break out force with bucket According to standard ISO 8313 SP CIFICATIONS FROM MACHINE N 127569 Level of sound pressure in the driver s cabin According to norm prEN 12053...

Page 39: ...2 11 32 1 km h 36 1 km h daN Maximum ramp negotiable in forward motion Unladen Rated load Break out force with bucket According to standard ISO 8313...

Page 40: ...cm2 GOOD YEAR Industrial wide base 10 5 R20 14PR MPT80 134G 5 3 Bar 950 Kg 3000 Kg 5 Kg cm2 5 2 Kg cm2 190 cm2 585 cm2 CONTINENTAL Wide base mixed 15 5 55 R18 SPPG7 14PR 4 Bar 950 Kg 3000 Kg 3 1 Kg cm...

Page 41: ...ed Pressure Filtration Return Suction HYDRAULIC CIRCUIT FROM MACHINE N 127569 Type of pump Capacity Lifting tilting attachment circuit Flow rate at full speed Pressure Steering direction Flow rate at...

Page 42: ...ard motion Unladen Rated load Break out force with bucket According to standard ISO 8313 SP CIFICATIONS FROM MACHINE N 127569 Level of sound pressure in the driver s cabin According to norm prEN 12053...

Page 43: ...2 15 28 1 km h 35 1 km h daN Maximum ramp negotiable in forward motion Unladen Rated load Break out force with bucket According to standard ISO 8313...

Page 44: ...PT80 134G 5 6 Bar 900 Kg 3400 Kg 5 3 Kg cm2 5 4 Kg cm2 170 cm2 630 cm2 CONTINENTAL Wide base mixed 15 5 55 R18 SPPG7 14PR 4 5 Bar 900 Kg 3400 Kg 3 3 Kg cm2 4 Kg cm2 280 cm2 860 cm2 DUNLOP Wide base mi...

Page 45: ...ed Pressure Filtration Return Suction HYDRAULIC CIRCUIT FROM MACHINE N 127569 Type of pump Capacity Lifting tilting attachment circuit Flow rate at full speed Pressure Steering direction Flow rate at...

Page 46: ...ard motion Unladen Rated load Break out force with bucket According to standard ISO 8313 SP CIFICATIONS FROM MACHINE N 127569 Level of sound pressure in the driver s cabin According to norm prEN 12053...

Page 47: ...2 19 27 1 km h 34 1 km h daN Maximum ramp negotiable in forward motion Unladen Rated load Break out force with bucket According to standard ISO 8313...

Page 48: ...0 3740 10 12 1226 1955 4470 44 3745 10 12 1300 2055 4500 34 4m00 4040 10 12 1326 2055 4770 44 4045 10 12 1400 2155 4800 34 4m30 4340 10 12 1426 2155 5070 44 4345 10 12 1550 2305 5100 34 4m70 4740 10 1...

Page 49: ...riage overshooting TRIPLE MAST WITHOUT FREE ACTING LIFT MSI 20 D BUGGIE MAST HL Z Y LL H H1 H2 3m30 3340 10 12 0 1830 4070 40 Tyres 10 5 20 8 PR MPT 123 G AS FARMER CONTINENTAL TRIPLE MAST WITHOUT FRE...

Page 50: ...2 22 DIMENSIONS AND LOAD CHART MSI 20 D MSI 20 D BUGGIE MSI 25 D MSI 25 D BUGGIE MSI 30 D MSI 30 D BUGGIE...

Page 51: ...5 mm 1955 mm 2055 mm 1955 mm 1955 mm 2055 mm H1 4130 mm 4130 mm 4195 mm 4130 mm 4130 mm 4195 mm H1 4470 mm 4470 mm 4500 mm 4470 mm 4470 mm 4500 mm I 520 mm 520 mm 550 mm 520 mm 520 mm 550 mm J 1025 mm...

Page 52: ...2 24 INSTRUMENTS AND CONTROLS OVERHEAD GUARD MODEL 1 4 3 6 5 9 8 2 10 17 7 11 12 2 13 14 14 16 18 15 1 9 7 5...

Page 53: ...VICE 9 FUSE BOX 10 WINDSCREEN WASHER TANK 11 ACCELERATOR PEDAL 12 PEDAL OF TRANSMISSION CUT OFF AND OF SERVICE BRAKES 13 FORWARD REVERSE LEVER 14 HYDRAULIC CONTROL DISTRIBUTOR LEVERS 15 DOCUMENT HOLDE...

Page 54: ...SEAT Lift up the locking lever 4 Tilt the seat forwards or backwards Release the lever and ensure it returns to the lock position 2 SAFETY BELT FROM MACHINE N 134 092 Sit correctly on the seat Check t...

Page 55: ...h 3 MAINTENANCE NOTE Leave the lift truck run after a cold start the lamp should go out once the hydraulic oil has reached its operating temperature RED AIR FILTER CLOG LAMP The lamp or the buzzer com...

Page 56: ...ing used To disconnect the parking brake press the top of the switch B FRONT WINDSCREEN WIPER SWITCH AND WINDSCREEN WASHER This two position switch when set on the down position and simultaneously pre...

Page 57: ...g 5A 14 OPTION Left sidelights 5A 15 OPTION Right indicators 7 5A 16 OPTION Left indicators 7 5A 17 OPTION Dipped headlight 10A 18 OPTION Main beams OPTION main beam lamp 10A 19 OPTION Roof light 3A 2...

Page 58: ...the mast The lever to the right for load lifting The lever to the left for load lowering NOTE The engine r p m automatically increases when lifting the load LEVER B Designed for additional equipment c...

Page 59: ...A LIFTING THE OVERHEAD GUARD Press the top of the switch 2 Fig B until complete lifting of the overhead guard Put the lever 1 back into position B Fig A Place the safety prop 3 Fig C onto its stop 4...

Page 60: ...2 32 INSTRUMENTS AND CONTROLS CABIN MODEL 3 4 5 6 7 8 9 10 13 16 16 1 6 8 9 10 13 14 15 24 12 18 18 18 18 18 11 19 20 20 19 1 LEAF DOOR 2 LEAF DOOR 20 20 19 21 19...

Page 61: ...4 PEDAL OF TRANSMISSION CUT OFF AND OF SERVICE BRAKES 15 FORWARD REVERSE LEVER 16 HYDRAULIC CONTROL DISTRIBUTOR LEVERS 17 CAB HEATER CONTROL 18 HEATING VENTILATORS 19 DOOR LOCKS 20 LEFT SIDE WINDSCREE...

Page 62: ...ns Release the locking lever and ensure it returns to the lock position ANGLE ADJUSTMENT OF THE WHOLE SEAT Lift up the locking lever 4 Tilt the seat forwards or backwards Release the lever and ensure...

Page 63: ...s lamp informs the operator about the good working condition of the filter cartridge If it is clogged the red lamp and the buzzer light up See replacement requirements in the chapter FILTERS CARTRIDGE...

Page 64: ...different depending on the option s fitted on the lift truck A PARKING BRAKE SWITCH To connect the parking brake lower the button 1 and press the bottom of the switch The signal lamp shows it is being...

Page 65: ...5A OPTION Heating cold contry 7 Panel of signal lights Fuel level gauge Hourmeter 5A 8 Front windscreen wiper and windscreen washer 10A 9 OPTION Flashing light unit 10A 10 Gear reverser OPTION Reverse...

Page 66: ...r backwards Position B 2nd ASSEMBLY Lift slightly and pull the lever backwards Position B NEUTRAL To start the truck the lever must be in neutral Position C NOTE An OPTION reverse lights exists these...

Page 67: ...e temperature inside the cab to be adjusted 18 HEATING VENTILATORS 19 DOOR LOCKS Two keys are provided with the lift truck to enable the cabin to be locked 20 LEFT SIDE WINDSCREEN OPENING HANDLES 21 L...

Page 68: ...the two doors are shut before lifting the cabin UNLOCKING THE CABIN Half open the right door of the cabin Keep the ignition on in the lift truck Unlock the cabin by means of the lever 1 Fig A in posit...

Page 69: ...2 41 D 5...

Page 70: ...he flashing light is dismountable to make it possible for example to reduce the bulkiness of the lift truck or to avoid being stolen Unscrew the screw 1 and lay down the flashing light Protect the bra...

Page 71: ...ft rear indicator B Left tail light C Left rear stoplight D Right rear stoplight E Right tail light F Right rear indicator 5 REAR LIGHTS AND INDICATORS CABIN MODEL A Left rear indicator B Left tail li...

Page 72: ...t tilting The lever forwards for forward mast tilting LEVER B Controls the load lifting The lever backwards for load lifting The lever forwards for load lowering NOTE The engine r p m automatically in...

Page 73: ...ach with all the I C engine output Then the pedal acts upon a hydraulic valve which progressively makes the pressure in the brakes drop so as to immobilize the lift truck 12 FOOT ADAPTATION GEAR REVER...

Page 74: ...2 46...

Page 75: ...3 1 3 MAINTENANCE 3 MAINTENANCE...

Page 76: ...3 2...

Page 77: ...filter cartridge 227 959 50 H 400 H 5 Safety dry air filter cartridge 227 960 800 H 6 Hydrostatic transmission oil filter cartridge 46 028 800 H 7 Hydraulic return oil filter cartridge 217 031 400H O...

Page 78: ...l winter fuels may be available for use in the engine at temperatures below 0 C These fuels have a lower viscosity and thus reduce the formation of paraffin in the fuel at low temperatures The formati...

Page 79: ...3 5...

Page 80: ...washer liquid B5 Check the battery electrolyte level B6 Clean the radiator core B7 Check and adjust the tension and alignment of the mast lifting chains B8 Greasing with Wieland rings B9 General Greas...

Page 81: ...HOURS SERVICE F1 Drain and change the front wheel reducer oil This operation should be carried out once a year if the lift truck has not reached 2400 hours service within the year F2 Check the hydrau...

Page 82: ...ft truck on a flat semitrailer H6 Lift the overhead guard or the cabin in case of electric failure H7 Lift the overhead guard or the cabin in the event of an hydraulic failure in the lifting system H8...

Page 83: ...3 9...

Page 84: ...ter INSTRUMENTS AND CONTROLS in paragraph 2 DESCRIPTION The liquid must be at the MAXIMUM level on the expansion pan 1 Fig A2 1 If necessary add cooling liquid through the filler port 2 Fig A2 1 When...

Page 85: ...is running A4 CHECK THE TYRE PRESSURES AND THE WHEEL NUTS TORQUE Check the condition of the tyres to detect cuts protuberances wear etc Check the torque load of the wheel nuts See fig A4 Non complianc...

Page 86: ...an by any means the safety cartridge located inside the filter cartridge change it for a new one if it is dirty or damaged FROM MACHINE N 139 126 Loosen the nuts and remove cover 1 Fig B1 2 Release fi...

Page 87: ...pends on the oil flowing through the tank B3 CHECK THE FRONT WHEEL REDUCER OIL LEVEL Place the lift truck on level ground with the I C engine stopped Check the oil level on each front wheel reducer Pl...

Page 88: ...led onto the skin or splashed in the eyes rinse thoroughly with cold water for 15 minutes and call a doctor B6 CLEAN THE RADIATOR CORE Lift up the overhead guard or the cabin See chapter INSTRUMENTS A...

Page 89: ...bricators of cabin door 5 Fig B9 5 Cabin model 4 lubricators Then block the lock nut 2 Fig B7 and the nut 3 Fig B7 Retighten the nut 1 Fig B7 These checks are important for the good working operation...

Page 90: ...3 16 B9 4 B9 5 4 5...

Page 91: ...screws 1 Fig C1 by two to three thread turns Swivel the alternator assembly so as to obtain the belt tension required Retighten screws 1 Fig C1 If the alternator belt has to be changed check the tensi...

Page 92: ...discard the filter and the filter seal Clean the filter bracket with a clean lint free cloth Lightly lubricate the new seal Refit the oil filter on the filter bracket Tighten the oil filter by hand pr...

Page 93: ...D3 Leave the safety cartridge in place Clean the inside of the casing with a clean damp lint free cloth Also clean the cartridge seal surfaces on the filter and cover Then fit a new cartridge making s...

Page 94: ...ded area Fig D7 the battery is in a normal charge condition Readings above this zone indicate that the battery needs to be recharged The density should not vary more than 0 025 units between cells Lif...

Page 95: ...matter with a hard nylon brush and clean diesel fuel Rinse the chains by means of a paint brush impregnated with clean diesel fuel and dry them with a compressed air jet Moderately lubricate the chain...

Page 96: ...the four screws 6 Fig E1 3 and remove the complete filter 5 Fig E1 3 Unscrew the suction strainer at the bottom of the tank clean it with the help of a compressed air jet check its condition and chang...

Page 97: ...NG Lift up the overhead guard or the cabin See chapter INSTRUMENTS AND CONTROLS in paragraph 2 DESCRIPTION Disassemble the lower hose 1 Fig E4 1 of the radiator Untighten the drain plug 2 Fig E4 2 of...

Page 98: ...ng the bleeding process top up the radiator with water until no air remains and the water level is stable at the top of the flange of the radiator Fill the expansion pan to 2 3 Lift it in order to fil...

Page 99: ...ing torque 30 to 40 N m Fill the fuel tank with clean fuel filtered through a strainer or a clean lint free cloth and refit the filler plug 3 Fig E5 2 E6 CHANGE THE SAFETY DRY AIR FILTER CARTRIDGE Lif...

Page 100: ...e each front wheel reducer Place drain plug 1 Fig F1 in position A Place a container under the drain plug and unscrew the plug Let the oil drain fully Get rid of the drain oil in an ecological manner...

Page 101: ...3 27 3 27...

Page 102: ...r motor until the diesel fuel escapes free of air from the fittings 3 Fig H1 3 Retighten these fittings while the diesel fuel escapes The engine is then ready to start H2 CHANGE A WHEEL In the event o...

Page 103: ...e chapter A DAILY OR EVERY 10 HOURS SERVICE in paragraph 3 MAINTENANCE for tightening torque H3 TOW THE LIFT TRUCK To start up the lift truck never try to push or pull it Such a manoeuvre would cause...

Page 104: ...N As the steering booster is lacking operate slowly and energetically the steering wheel Avoid abrupt movements and jerks H4 SLING THE LIFT TRUCK Take into account the position of the lift truck gravi...

Page 105: ...t truck LOAD THE LIFT TRUCK Block the wheels of the semitrailer Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the semit...

Page 106: ...ig H6 4 Terminal fed by a red wire NOTE The overhead guard or the cabin will start to rise as soon as the terminal 3 Fig H6 4 is excited Lift the overhead guard or the cabin until reaching a dimension...

Page 107: ...H7 2 from the roof Pass a sling around the upper belt of the mobile column Fig H7 3 and fasten the sling ends onto the roof with screws H M 14 Length 50 mm minimum Fig H7 3 Start the I C engine Smoot...

Page 108: ...cabin with the lever 1 Fig H8 1 into position A Remove the air pre filter If mounted Disassemble the cowling 2 Fig H8 2 By means of a tool For example screwdriver push the lock 3 Fig H8 3 on the side...

Page 109: ...4 1 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE...

Page 110: ...4 2...

Page 111: ...dealer It is COMPULSORY for all ATTACHMENTS WITH SUSPENDED LOAD Hoist crane jib crane jib with winch hook etc to be used with a fork lift fitted with AUTOMATIC HYDRAULIC MOVEMENT CUT OFF Only attachme...

Page 112: ...e 415 330 2T 2T5 Section 125 x 45 x 1200 mm Weight 65 Kg R f rence 415 690 3T Section 100 x 45 x 1100 mm Weight 55 Kg R f rence 415 693 3T Section 100 x 45 x 1200 mm Weight 58 Kg R f rence 415 694 3T...

Page 113: ...0 mm Weight 105 Kg TDL 60E SS B621 1260 R f rence 556 254 570 197 570 194 Nominal load capacity 3000 Kg Side shift 2x100 mm Width 1260 mm Weight 110 Kg TDL 100E SS B686 1470 R f rence 556 386 570 198...

Page 114: ...N Reference 555 779 Nominal load capacity 2000 L 2000 Kg Width 2022 mm Weight 700 Kg BA 2000 S2 30N Reference 555 782 Nominal load capacity 2000 L 2000 Kg Width 2022 mm Weight 700 Kg GRAIN BUCKET SP 5...

Page 115: ...N TILTABLE CARRIAGE T I PFB 25 N TI 1260 Reference 570 513 Nominal load capacity 2500 Kg Width 1260 mm Weight 87 Kg PFB 25 N TI 1470 Reference 570 514 Nominal load capacity 2500 Kg Width 1470 mm Weigh...

Page 116: ...ight 85 Kg TDL 55E SS A932 1470 R f rence 570 517 Nominal load capacity 2500 Kg Side shift 2x100 mm Width 1470 mm Weight 101 Kg TDL 55E SS A933 1580 R f rence 570 557 Nominal load capacity 2500 Kg Sid...

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