Manitou MHT 10180 LT-E3 Operator'S Manual Download Page 85

Page: 85 / 223

3-5

START-UP CHECKLIST

0 = OK 1 = Missing 2 = Incorrect

100

ENGINE

01 Air filter

02 Fuel tank
03 Fuel lines - Filter
04 Injection or carburetion system
05 Radiator and cooling system
06 Belts

07 Hoses

101

TRANSMISSION

01 Direction reversal system

02 Gear shift
03 Cut-off pedal
04 Clutch

102

AXLES/TRANSFER GEAR BOX

01 operation and seal

02 Stop settings

103

HYDRAULIC/HYDROSTATIC CIRCUIT

01 Tank

02 Pumps and couplings
03 Tightening of connections
04 Lift cylinder(s)
05 Tilt cylinder(s)
06 Attachment cylinder(s)

07 Telescope cylinder(s)

08 Compensation cylinder(s)
09 Steering cylinder(s)

10 Control Valve
11 Balancing valve

104

BRAKE SYSTEM

01 Service brake and parking brake operation

02 Brake fluid level

105

LUBRICATION AND GREASING

106

JIB/MANISCOPIC/MANIACCESS ASSEMBLY

01 Beam and telescope(s)

02 Skid
03 Hinges
04 Carriage
05 Forks

107

MAST ASSEMBLY

01 Fixed and mobile uprights

02 Carriage
03 Chains
04 Rollers
05 Forks

108

ATTACHMENTS

01 Fitting on machine

02 Hydraulic couplings

109

CABIN/PROTECTOR/ELECTRIC CIRCUIT

01 Seat

02 Dashboard and radio
03 Sound and visual alarm/safety system
04 Heating/Air conditioning
05 Windscreen wiper/windscreen washer
06 Road horn

07 Reversing horn

08 Road lights
09 Additional lights

10 Rotating beacon light
11 Battery

110

WHEEL

01 Rims

02 Tyre/Pressure

111

SCREWS

112

FRAME AND BODYWORK

113

PAINTING

114

GENERAL OPERATION

115

OPERATOR’S MANUAL

116

CUSTOMER INSTRUCTIONS

Summary of Contents for MHT 10180 LT-E3

Page 1: ...5 LT E3 YOUR DEALER OPERATOR S MANUAL THIS OPERATOR S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS COSTRUZIONI INDUSTRIALI Via Cristoforo Colombo 2 Loc CAVAZZONA...

Page 2: ......

Page 3: ...ART 1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 ELECTRIC AND HYDRAULIC SYSTEMS 5 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 6 SPECIFIC AUSTRALIA Operator manual supplement 01 1...

Page 4: ...MHT 7140 T E3...

Page 5: ...MHT 10180 LT E3...

Page 6: ...MHT 10225 LT E3...

Page 7: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS...

Page 8: ...1 2...

Page 9: ...CHMENTS B MASS OF LOAD AND CENTRE OF GRAVITY C LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE D TRANSVERSE ATTITUDE OF THE LIFT TRUCK E TAKING UP A LOAD ON THE GROUND F TAKING UP AND LAYING A HIGH...

Page 10: ...ditions to define the lift truck s signalling and lighting equipment Contact your dealer Take into account climatic and atmospheric conditions of the site of utilisation Protection against frost see 3...

Page 11: ...e THE INSTRUCTIONS The operator s manual must always be in good condition and kept in the place provided on the lift truck and in the language used by the operator The operator s manual and any plates...

Page 12: ...shment with respect to the use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person C MAINTENANCE T...

Page 13: ...uck is used The pictogram posted at the operator station reminds you that Left hand column It is forbidden to lift people with any kind of attachment using a non PLATFORM fitted lift truck Right hand...

Page 14: ...andle s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate...

Page 15: ...risk Regularly check the distance between the load or the attachment and the structure and readjust this if necessary If possible use the lift truck at an oil temperature as close as possible to ambie...

Page 16: ...erations F DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS Operators attention is drawn to the risks involved in using the lift truck in particular Risk of losing control Risk of losing lateral and frontal...

Page 17: ...n for a moment place the forks or attachment on the ground apply the parking brake and place the forward reverse selector in neutral Make sure that the lift truck is not stopped in any position that w...

Page 18: ...fitted with them Select the steering mode HIGHWAY TRAFFIC as model of lift truck see 2 DESCRIPTION INSTRUMENTS AND CONTROLS Retract entirely the jib and put the attachment at 300 mm from the ground P...

Page 19: ...e other obligations OPERATING THE LIFT TRUCK WITH A TRAILER For using a trailer observe the regulations in force in your country maximum travel speed braking maximum weight of trailer etc Do not forge...

Page 20: ...ement fig B2 and set it in the longitudinal axis of the lift truck It is forbidden to move a load heavier than the effective capacity defined on the lift truck load chart For loads with a moving centr...

Page 21: ...icular to the load with the jib retracted and the forks in a horizontal position fig E1 Adjust the fork spread and centering in connection with the load fig E2 optional solutions exist consult your de...

Page 22: ...ront of the load by alternately extending and retracting the jib 1 or if necessary moving the lift truck forward 2 fig F2 Put the handbrake on and set the forward reverse selector to neutral Slightly...

Page 23: ...ILITY LIMITER AND WARNING DEVICE If necessary move the lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and...

Page 24: ...ive and stop the lift truck gently and smoothly to minimise swinging of the load Carry the load a few centimetres above the ground max 30 cm the shortest possible jib length Do not exceed the offset i...

Page 25: ...out Do not pile these materials to the point where it is necessary to step over them D USING THE PLATFORM However experienced they may be operators must acquaint themselves with the emplacement and o...

Page 26: ...aves begin to form white foam crests probably spray 7 Near gale 28 33 50 61 13 9 17 1 Whole trees sway it is difficult to walk against the wind Sea heaps up and white foam blown in streaks along the d...

Page 27: ...button from the transmitter or locking it in an inaccessible place The user must ensure that the instruction manual is accessible at all times and that operators have read and understood it INSTRUCTI...

Page 28: ...uals or companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replaced shall also be indicated LUBRICANT AND FUEL LEVELS Use th...

Page 29: ...ol unit disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned befo...

Page 30: ...e protective product to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold af...

Page 31: ...ENANCE D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconn...

Page 32: ...1 26...

Page 33: ...2 1 2 DESCRIPTION...

Page 34: ...2 2...

Page 35: ...TS EC DECLARATION OF CONFORMITY 2 4 IDENTIFICATION OF THE LIFT TRUCK 2 6 CHARACTERISTICS 2 7 DIMENSIONS AND LOAD CHART 2 21 INSTRUMENTS AND CONTROLS 2 23 TOWING PIN AND HOOK 2 72 DESCRIPTION AND USE O...

Page 36: ...t national Complies with the following directives and their transpositions into national law 8 Pour les machines annexe IV For annex IV machines 9 Num ro d attestation Certificate number 10 Organisme...

Page 37: ...amintojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderi...

Page 38: ...ecify NOTE For the owner s convenience it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the lift truck LIFT TRUCK MANUFACTURER S PLATE FIG A...

Page 39: ...TOU reference Serial Nr FRONT AXLE FIG F Type Serial Nr MANITOU reference REAR AXLE FIG G Type Serial Nr MANITOU reference CAB FIG H Type Serial Nr PLATE MANUFACTURER OF THE ATTACHMENT FIG I Model Ser...

Page 40: ...uous speed adjustment and engine with inching Main pump displacement min max cm3 giri 0 a 125 Capacity max L min 285 Pressure bar 465 Supply pump displacement cm3 28 3 Capacity max L min 65 Pressure b...

Page 41: ...imiter and warning device Electronic Lifting motions boom retracted Unladen lifting s m mn Unladen lowering s m mn Telescoping motions boom raised Unladen extending s m mn Unladen retracting s m mn Ti...

Page 42: ...nuous speed adjustment and engine with inching Main pump displacement min max cm3 giri 0 a 125 Capacity max L min 285 Pressure bar 465 Supply pump displacement cm3 28 3 Capacity max L min 65 Pressure...

Page 43: ...ity limiter and warning device Electronic Lifting motions boom retracted Unladen lifting s m mn Unladen lowering s m mn Telescoping motions boom raised Unladen extending s m mn Unladen retracting s m...

Page 44: ...inuous speed adjustment and engine with inching Main pump displacement min max cm3 giri 0 a 125 Capacity max L min 285 Pressure bar 465 Supply pump displacement cm3 28 3 Capacity max L min 65 Pressure...

Page 45: ...limiter and warning device Electronic Lifting motions boom retracted Unladen lifting s m mn Unladen lowering s m mn Telescoping motions boom raised Unladen extending s m mn Unladen retracting s m mn T...

Page 46: ...40 T E3 B 3400 mm C 1330 mm D 5980 mm E 7480 mm F 2000 mm G 685 mm I 1250 mm K 2000 mm L 80 mm U 2935 mm V 6520 mm V1 2590 mm V2 5390 mm W 2500 mm Y 12 Z 123 A 1500 mm G1 445 mm G2 685 mm M 2210 mm O...

Page 47: ...15 Ai sensi Normativa EN 1459 allegato B 0 m 0 m 1 2 3 4 5 1 2 3 4 5 6 7 8 9 5800 Kg 7000 Kg 9000 Kg 10000 Kg 1 4 0 0 0 K g m 0 6 14000 7 m Kg Kg Forks 600 mm 673165 MHT 7140 MHT 7140 MHT 7140 MHT 714...

Page 48: ...F 1 0 1 0 17 15 30 B 3350 mm C 1310 mm D 6567 mm E 8067 mm F 2000 mm G 685 mm I 1607 mm K 2000 mm L 80 mm U 2960 mm V 6810 mm V1 2870 mm V2 5685 mm W 2500 mm Y 12 Z 105 A 1500 mm G1 445 mm G2 685 mm M...

Page 49: ...2 17 Ai sensi Normativa EN 1459 allegato B in kg 18000 9 7 m Kg Forks 600 mm 908190 MHT 10180 MHT 10180 14000 9 7 m Kg Forks 1200 mm 908223 in Kg MHT 10180 MHT 10180...

Page 50: ...D E G2 G1 G L Y Z W F 4 4 A 1800 mm B 3650 mm C 1350 mm D 6860 mm E 8660 mm F 2000 mm G 510 mm G1 470 mm G2 510 mm I 1860 mm K 2000 mm L 100 mm M 2325 mm O 200 mm R 5750 mm S 12030 mm T 5040 mm U 296...

Page 51: ...2 19 Ai sensi Normativa EN 1459 allegato B 22500 9 7 m Kg Forks 900 mm 908224 in Kg MHT 10225 MHT 10225 18500 9 7 m Kg Forks 1200 mm 908225 in Kg MHT 10225 MHT 10225...

Page 52: ...2 20 INSTRUMENTS AND CONTROLS 14 15 7 20 19 7 32 34 31 13 29 28 16 1 23 23 26 27 8 7 3 4 9 17 7 35 24 10 25...

Page 53: ...G CONTROLS OPTION AIR CONDITIONING 21 CAB FILTER VENTILATORS 22 WINDSCREEN DEMISTER VENTS 23 HEATING VENTS 24 BRAKE FLUID RESERVOIR AND WINDSCREEN WASHER ACCESS PANEL 25 STEERING WHEEL REGULATING HAND...

Page 54: ...se the seat above the last notch stop the seat drops down to the lowest position SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the...

Page 55: ...wings completely forwards LONGITUDINAL ADJUSTMENT FIG H Adjust the locking lever until you reach the position required This then locks and the seat will not shift into another position MAINTENANCE FIG...

Page 56: ...ll lever 1 until green appears and adjust the height of the seat while checking that the green in display 2 remains visible To avoid causing any damage do not activate the compressor for over 1 minute...

Page 57: ...USTMENT FIG I Adjust the locking lever until you reach the position required This then locks and the seat will not shift into another position SERVICING FIG J Dirt may adversely affect the correct fun...

Page 58: ...ghting of some lamps may be accompanied by an audible signal Do not ignore this warning consult your dealer without delay If one of the warning lamps comes on while the lift truck is in motion stop th...

Page 59: ...cause engine oil level possible leak etc RED PARKING BRAKE LAMP This lamp comes on when the parking brake is applied RED STEERING SYSTEM OIL PRESSURE WARNING INDICATOR LIGHT If the lamp comes on when...

Page 60: ...ously sounded All AGGRAVATING hydraulic movements are cut off Cut off may be preceded by automatic slowing of hydraulic movements Only perform hydraulic movements that increase stability in the follow...

Page 61: ...t of a difficult situation the operator can bypass this safety system Key selector D temporarily disables the cutting off of AGGRAVATING hydraulic movements Keep key selector D turned in position 0 to...

Page 62: ...SERVICE F FAULT INDICATOR LAMP A permanently lit fault indicator lamp F together with a combination of illuminated leds indicates a major fault liable to affect the safety of the lift truck Refer to...

Page 63: ...ake press the pushbutton in position A2 To release the brake from A2 to A1 while pressing the switch act on safety lock B REAR FOG LIGHT SWITCH Two position luminous switch C EMERGENCY WARNING LIGHTS...

Page 64: ...accessories hydraulic block function is activated With the switch pressed in pos O2 red indicator light Off the Optional accessories hydraulic block function is deactivated P STOPPING HYDRAULIC MOVEME...

Page 65: ...ried out without the ignition being on 9 FRONT AND REAR WINDSCREEN WIPER SWITCH FRONT WINDSCREEN WIPER A Front windscreen wiper off B Front windscreen wiper low speed setting C Front windscreen wiper...

Page 66: ...5A F17 OPTION 2 3 predispositions Hydraulic 10A F18 15 warning 7 5A F19 boom work lights 15A F20 ventilation heating 55A F21 Low beams 15A F22 Horn 15A F23 Steering sector 7 5A F24 Boom hydraulic move...

Page 67: ...edes Unit K706 Electric Fan 1 and 2 Relays K735 Electric fans 3 and 4 Relays K751 Start engine Relay 13 DIAGNOSTIC CONNECTOR Remove the door that provides access to the diagnostic connector A A Lift t...

Page 68: ...The operator must observe the following sequence to move the truck forwards or backwards 1 sit down correctly in the driver s seat 2 release the parking brake 3 engage forward or reverse movement To...

Page 69: ...the left for reverse tilt The lever A to the right for forward tilt TELESCOPING Button B forwards for extending Button B backwards for retracting ATTACHMENT The button C forwards or backwards DECOMPR...

Page 70: ...s 3 speed control regulates warm or cold air through the heating ventilators B HEATING TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted B1 With the valve closed the fan deliver...

Page 71: ...speed reduction command 2 Internal temperature increase 9 Internal air temperature sensor 3 Preset temperature indicator 10 C F conversion and vice versa 4 Fan 1st speed indicator 11 External tempera...

Page 72: ...ON button the relative LED lights up and switches off alternately and the compressor is activated and deactivated respectively by means of the electromagnetic clutch 5 External air inlet and recircula...

Page 73: ...G WHEEL REGULATING HANDLE This handle enables the angle and height of the steering wheel to be adjusted Pull handle 1 to adjust the steering wheel Push in handle 1 to lock the steering wheel in the de...

Page 74: ...42 30 DOCUMENT HOLDER Ensure that the operator s manual is in its place in the document holder 31 SUN VISOR 32 OVERHEAD LIGHT 33 HOOK 34 CIGAR LIGHTER For 12 V appliance and max amperage 10A 33 32 34...

Page 75: ...2 43 35 ARMREST AND STORAGE Lift the armrest 1 to access the storage 36 CAR RADIO OPTION 37 INSIDE REAR VIEW MIRROR OPTION 38 NUMBER PLATE 39 NUMBER PLATE LIGHTING 40 REAR REFLECTORS 40 40 1 39 38...

Page 76: ...rse light E Left rear fog light F Right rear fog light G Right rear reverse light H Right tail light I Right rear stoplight J Right rear indicator 43 REVOLVING LIGHT STANDARD The revolving light pivot...

Page 77: ...g and braking and hence safety If a third party helps in coupling or uncoupling the trailer this person must be permanently visible to the driver and wait until the lift truck has stopped the handbrak...

Page 78: ...2 46 DESCRIPTION AND USE OF THE OPTIONS 1 JIB SUSPENSION 2 ATTACHMENT EASY HYDRAULIC CONNECTION...

Page 79: ...the axis of articulation of the carriage with respect to the ground with the boom retracted When you move beyond this height or make another hydraulic movement tilting telescoping attachment boom sus...

Page 80: ......

Page 81: ...3 1 3 MAINTENANCE...

Page 82: ...3 2...

Page 83: ...CARTRIDGES AND BELTS 3 6 LUBRICANTS AND FUEL 3 7 SERVICING SCHEDULE 3 9 A DAILY OR EVERY 10 HOURS SERVICE 3 11 B EVERY 50 HOURS SERVICE 3 17 C EVERY 250 HOURS SERVICE 3 23 D EVERY 500 HOURS SERVICE 3...

Page 84: ...USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS YOU BENEFIT Through its network MANITOU provides the user with EXPERTISE Know how and competence The guarantee of high quality work Original rep...

Page 85: ...cing valve 104 BRAKE SYSTEM 01 Service brake and parking brake operation 02 Brake fluid level 105 LUBRICATION AND GREASING 106 JIB MANISCOPIC MANIACCESS ASSEMBLY 01 Beam and telescope s 02 Skid 03 Hin...

Page 86: ...Change 250 H I C ENGINE I C ENGINE OIL FILTER Part number 709666 Change 500 H ALTERNATOR BELT Part number 739731 DRY AIR FILTER CARTRIDGE Part number 723755 Clean 50 H Change 500 H COMPRESSOR BELT OP...

Page 87: ......

Page 88: ...e oils may be requested depending on the rate of use RECOMMENDED FUEL SPECIFICATION Use a high quality fuel to obtain optimal performance of the I C engine N590 diesel fuel type Auto C0 C1 C2 C3 C4 BS...

Page 89: ...smission 2 l 5 l 20 l 55 l 209 l 499237 720184 546330 546221 546220 REAR WHEELS REDUCERS PIVOTS REAR AXLE OSCILLATION MANITOU Grease BLACK multi purpose 400 g 1 kg 5 kg 545996 161590 499235 CHASSIS OR...

Page 90: ...r 3 29 R R Fuel pre filter 3 29 R R Fuel filter 3 33 R R Fuel tank 3 33 N Safety dry air filter cartridge R I C engine silent blocks C I C engine rates 3 28 C Valves clearances 3 36 C C Cooling liquid...

Page 91: ...ont wheels reducers pivots 3 25 G G G C Front axle oscillation 3 25 G G G C Tilting corrector 3 26 G G G C Front axle differential oil level 3 25 C C Front wheels reducers oil level 3 25 C C Front axl...

Page 92: ...uge 1 fig A2 If necessary add cooling liquid see 3 MAINTENANCE LUBRICANTS AND FUEL Slowly turn the cap of the radiator 2 fig A2 up to the safety stop Allow the pressure and the steam to escape Press d...

Page 93: ...perations or when the tank is open Never refill while I C engine is running The fuel tank is degassed via the filler plug When changing it always use an original part with degassing hole NOTE A lockin...

Page 94: ...ve before inflating and keep all persons at a distance during inflation Respect the recommended tyre pressures given NOTE There is an OPTIONAL wheel toolkit and anti puncture kit A6 BOOM PADS CLEAN GR...

Page 95: ...ading error 24 Angle A reading error 25 Error on ROLLER 1 joystick 26 Error on ROLLER 2 joystick 27 Continuous optional potentiometer error 31 Reading error on cell 1 32 Reading error on cell 2 33 Dif...

Page 96: ...its mounts Verify the condition of the hoses and their mounts also Never clean the dry air filter cartridge by washing it in liquid Do not clean by any means the safety cartridge located inside the f...

Page 97: ...necessary Clean the condenser using a compressed air jet aimed in the same direction as the air flow fig B3 NOTE So as to enhance the cleaning carry out this operation with the fans running B4 TRANSMI...

Page 98: ...Lubricators of the boom axle 2 lubricators fig B5 1 2 Lubricators of the carriage axle 2 lubricators fig B5 2 3 Lubricator of the tilt cylinder foot axle 1 lubricator fig B5 3 4 Lubricator of the tilt...

Page 99: ...Lubricators of the boom axle 2 lubricators fig B5 1 2 Lubricators of the carriage axle 2 lubricators fig B5 2 3 Lubricator of the tilt cylinder foot axle 1 lubricator fig B5 3 4 Lubricator of the til...

Page 100: ...ubricators of the boom axle 2 lubricators fig B5 1 2 Lubricators of the carriage axle 2 lubricators fig B5 2 3 Lubricator of the tilt cylinder foot axle 1 lubricator fig B5 3 4 Lubricator of the tilt...

Page 101: ...is no leakage in the tank and pipes Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank B7 BRAKE OIL LEVEL CHECK MHT 7140 T E3 MHT 10180 LT E3 Place the lif...

Page 102: ...icate the points 1 4 lubricators fig B9 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B10 CAB VENTILATION FILTER OPTION AIR CONDITIONING CLEAN Unscrew the thumbscr...

Page 103: ...LUBRICANTS AND FUEL and remove the surplus of grease B12 STEERING PINS GREASE Grease the steering pins the front and rear axle 1 fig B12 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove t...

Page 104: ...2 lubricators fig B15 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B16 TILTING CORRECTOR GREASE Clean and lubricate the following points with grease see 3 MAINTE...

Page 105: ...3 25...

Page 106: ...e ribbed belt 2 Fig C1 2 if one of the following types of damage mentioned are present Fig C1 3 The damage Fig C1 3 1 New belt comparison ribbing 2 Wear on the sides wedge shaped ribbing 3 Frame visib...

Page 107: ...peration for the rear axle differential C4 FRONT AND REAR WHEELS REDUCERS OIL LEVEL CHECK Place the lift truck on level ground with the I C engine stopped Check the level on each front wheel reducer P...

Page 108: ...h cloth or anything similar Change sealing ring 2 Fig D2 1 present on threaded cap 1 Fig D2 1 Grease sealing ring 2 slightly Fig D2 1 Introduce the new cartidge 3 fig D2 1 in threaded cap 1 Fig D2 1 a...

Page 109: ...belt keeping the fingers well out of the area between the pulley and the belt Insert release lever 2 fig D3 using a 17 mm wrench on the hex head screw of the belt tightener roller 1 Fig D3 Tip the bel...

Page 110: ...5 fig D4 1 between the cover of the cylinder head and the head Fit the cylinders head cover 2 Fig D4 1 Insert the hollow hex head screw 3 Fig D4 1 with new sealing rings 4 Fig D8 1 and tighten tighte...

Page 111: ...g 2 Fig D6 Fit the new filter cartridge 3 Fig D6 back in place in threaded cap 1 Fig D6 Grease sealing ring 2 Fig D6 and the filter cartridge gaskets slightly Insert the cup containing the impurities...

Page 112: ...er 1 fig D8 1 Gently remove the cartridge 2 fig D8 2 taking care to avoid spilling the dust Leave the safety cartridge in place The following parts must be cleaned with a damp clean lint free cloth Th...

Page 113: ...red zone before 500 working hours change immediately the filter D10 HYDRAULIC OIL EXHAUST FILTER CARTRIDGE CHANGE Slacken the 4 screws that fix the cover of filter 1 fig D10 remove the old cartridge...

Page 114: ...Dispose of the drain oil in an ecological manner Drain out the front axle differential oil Place a container under drain plugs 2 Fig D11 and let the oil drain out Remove level plug 3 Fig D13 and fille...

Page 115: ...3 35...

Page 116: ...fit and tighten the drain plug tightening torque 29 to 39 N m Fill the fuel tank with clean diesel filtered through the filler port Refit the filling cap If necessary bleed the fuel circuit see 3 MAIN...

Page 117: ...OIL Place a container under drain plug 1 fig E3 1 and unscrew the plug Remove filler cap 2 fig E3 2 in order to ensure that the oil is drained properly Dispose of the drain oil in an ecological manner...

Page 118: ...ective fixing locking cuts tears etc Repair or replace the seat belt immediately E7 FRONT AND REAR WHEELS REDUCERS OIL DRAIN Place the lift truck on level ground with the I C engine stopped and the re...

Page 119: ......

Page 120: ...c present under the drainage screw Place a container under the drainage screw large enough to hold the quantity of liquid to be collected Gradually open the cap on the tank 1 Fig F411 discharge the ex...

Page 121: ...NG CONDENSATE TRAY AND RELIEF VALVE COLLECTING COOLANT TO REPLACE FILTER DRIER REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES NOTE When opening the evaporator unit...

Page 122: ...he side Slip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Remove the safety support and lower the lift truck with the jack Tighten the wheel nuts with a torque wrench...

Page 123: ...jerky movements Reactivating negative brake Brake cylinder regulation fig G3 2 unscrew the caps 4 and 5 take off the spring 7 with a key of 19 mm and external diameter not higher than 26 mm screw the...

Page 124: ...t s necessary to screw it of 2 turns 3 5 mm Check again the mesure as described and if not right again repeat the operations till now described screw the counter nut 9 untill the nut 1 mount again the...

Page 125: ...for lifting fig G5 1 A 2007 mm B 1393 mm MHT 7140 T E3 A 2183 mm B 1467 mm MHT 10180 LT E3 A 2450 mm B 1200 mm MHT 10225 LT E3 Place the hooks in the fastening points provided fig G5 2 and G5 3 G4 1 G...

Page 126: ...et to avoid rotation of the turbo shaft without lubrication when transporting the vehicle LOAD THE LIFT TRUCK Block the wheels of the platform Fix the loading ramps so that you obtain an angle as litt...

Page 127: ...shing test button Without attachments Carriage tilted fully backward Jib fully retracted and in the down position a few centimetres off the ground Short press the test button STAGE 3 2 1 First green l...

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Page 129: ...4 1 4 ELECTRIC AND HYDRAULIC SYSTEMS...

Page 130: ...4 2...

Page 131: ...4 3...

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Page 133: ...4 5 E L E C T R I C SYSTEMS...

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Page 147: ...HYDRAULIC SYSTEMS MHT 10180 LT...

Page 148: ...MOVEMENT HYDRAULIC SYSTEM DIAGRAM...

Page 149: ...er I D P P connection of power steering unit I D LS LS connection of power steering unit M Control lever MC Brakes pump M V Fan motor P Movement pump P A Optional attachment PH G G connection of hydro...

Page 150: ...GEARBOX BRAKE STEERING SYSTEM DIAGRAM...

Page 151: ...gearbox E Solenoid valve F S Parking brake control cylinder EFS Parking brake electrovalve FDAR Rear axle disk brake FDAV Front axle disk brake I D Power steering unit MC Brakes pump PF Brakes pedal...

Page 152: ...TRANSMISSION HYDRAULIC SYSTEM DIAGRAM...

Page 153: ...steering unit M Control lever MC Brakes pump M I Hydrostatic motor M T Engine M V Fan Motor P Movement pump P H Hydrostatic pump P H G G connection of hydrostatic pump R Hydraulic fluid tank Rd Oil r...

Page 154: ......

Page 155: ...HYDRAULIC SYSTEMS MHT 10225 LT...

Page 156: ...MOVEMENT HYDRAULIC SYSTEM DIAGRAM...

Page 157: ...ction of power steering unit I D LS LS connection of power steering unit M Control lever MC Brakes pump M V Fan motor P Movement pump P A Optional attachment PH G G connection of hydrostatic pump P V...

Page 158: ...GEARBOX BRAKE STEERING SYSTEM DIAGRAM...

Page 159: ...oid valve F S Parking brake control cylinder EFS Parking brake electrovalve FDAR Rear axle disk brake FDAV Front axle disk brake I D Power steering unit MC Brakes pump PF Brakes pedal PH G G connectio...

Page 160: ...TRANSMISSION HYDRAULIC SYSTEM DIAGRAM...

Page 161: ...steering unit M Control lever MC Brakes pump M I Hydrostatic motor M T Engine M V Fan Motor P Movement pump P H Hydrostatic pump P H G G connection of hydrostatic pump R Hydraulic fluid tank Rd Oil r...

Page 162: ......

Page 163: ...5 1 5 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...

Page 164: ...5 2...

Page 165: ...3 TABLE OF CONTENTS INTRODUCTION 5 5 PICKING UP THE ATTACHMENTS 5 6 TECHNICAL SPECIFICATIONS OF ATTACHMENTS 5 8 LOAD CHARTS MHT 7140 T 5 14 LOAD CHARTS MHT 10180 LT 5 16 LOAD CHARTS MHT 10225 LT 5 19...

Page 166: ...5 4...

Page 167: ...aulic movement cut out device In this case the movement cut out must be switched on and the transverse attitude perfectly horizontal Only attachments approved by MANITOU are to be used on our lift tru...

Page 168: ...forwards fig B Bring the carriage under the locking tube of the attachment slightly lift the boom incline the carriage backwards in order to position the attachment fig C Lift the attachment off the g...

Page 169: ...ATTACHMENT Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip Stop the I C engine and keep the ignition on the lift truck Remove the...

Page 170: ...E3 TDL FL 600 2200 TDL FL 550 2545 PART NUMBER 710195 724189 Rated capacity 10000 kg 8000 kg Lateral displacement 2x200 mm 2x200 mm Width 2600 mm 2600 mm Weight 1310 kg 1310 kg FLOATING FORK MHT 7140...

Page 171: ...Width 1750 mm 2000 mm Weight 573 kg 625 kg FLOATING FORK PART NUMBER 606842 908666 908669 Rated capacity 18000 kg x2 18000 kg x2 14000 kg x2 Section 200x80x1800 mm 200x85x1800 mm 200x95x2400 mm Weight...

Page 172: ...750 2400 PART NUMBER 909059 Rated capacity 18000 kg Lateral displacement 2x200 mm Width 2545 mm Weight FLOATING FORK PART NUMBER 908668 Rated capacity 14000 kg x2 Section 200x95x2400 mm Weight 465 kg...

Page 173: ...n 250x100x2400 mm 200x120x2400 mm Weight 600 kg 576 kg FLOATING FORK PART NUMBER 740470 Rated capacity 21000 kg x2 Section 200x100x1800 mm Weight POSITIONER FLOATING FORK SIDE SHIFT CARRIAGE MHT 10225...

Page 174: ...Rated capacity 21000 kg x2 Section 200x100x1800 mm Weight POSITIONER FLOATING FORK SIDE SHIFT CARRIAGE MHT 10225 LT E3 PF TDL L 2660 590 2500 PART NUMBER 882026 Rated capacity 21000 kg Lateral displa...

Page 175: ...33 744002 Rated capacity 1000 l 2000 l 2000 l Width 2500 mm 2500 mm 2500 mm Weight 616 kg 616 kg 800 kg LOADING BUCKET MHT 7140 T E3 CBR 1000 L2500 CBR 1500 L2500 CBR 2000 L2500 PART NUMBER 744051 744...

Page 176: ...2500 mm Weight 716 kg 868 kg 1040 kg GRAIN BUCKET MHT 10180 LT E3 MHT 10225 LT E3 CBA 2000 L2500 CBA 3000 L2500 CBA 4000 L2500 PART NUMBER 744026 744027 743933 Rated capacity 2000 l 3000 l 4000 l Wid...

Page 177: ...city 18000 Kg Weight JIB 22T with 3 HOOKS MHT 10225 LT E3 MUST be used with a lift truck equipped with an operational hydraulic movement cut out device PART NUMBER 908997 Rated capacity 22000 Weight J...

Page 178: ...ht 510kg WINCH MHT 10180 LT E3 MUST be used with a lift truck equipped with an operational hydraulic movement cut out device WINCH 9 T WINCH 18 T PART NUMBER 710437 909010 Rated capacity 9000 Kg 18000...

Page 179: ...5 17 LOAD CHARTS MHT 7140 T E3...

Page 180: ...5 18...

Page 181: ......

Page 182: ...5 1 5 SPECIFIC AUSTRALIA Operator manual supplement...

Page 183: ......

Page 184: ...ponents location on the machine The sensors are positioned on the boom and cylinders in order to detect data when working while the main unit and the control panel are located inside the cabin 1 Lengt...

Page 185: ...w Red indicator lights signalling the operating status safety alarm block 4 Alphanumerical LCD display showing the operating data 5 Symbols and letters concerning the indications provided by the displ...

Page 186: ...ponding to attachments used Fig B LCD DISPLAY CONTRAST ADJUSTMENT KEY Press the Fig C key to enter the display autocontrast function The automatic display carries out a scan and changes the contrast P...

Page 187: ...N The first figure concerns the operating mode OM while the second figure concerns the attachment used A to obtain correct letter accessory references consult the manual chap 5 or the diagram book e g...

Page 188: ...three seconds after which the display returns to the main working page Setting up Load Tables Starting from the basic monitoring press the button in order to change from that page to the page related...

Page 189: ...hapter In spite of this the Operator before starting the operation with the machine must take care that the LMI is working correctly To do this he must verify the validity of the displayed values by d...

Page 190: ...Standard used AS 1418 19 18000 kg 909939 Pos A MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surface FORKS CDG 600mm kg kg 10 ma...

Page 191: ...ound conditions solid surface Standard used AS 1418 19 16000 kg 909940 Pos B MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surfac...

Page 192: ...und conditions solid surface Standard used AS 1418 19 14000 kg 909939 Pos C MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surface...

Page 193: ...10180 0 km h Ground conditions solid surface Standard used AS 1418 19 16000 kg 909942 Pos D MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditi...

Page 194: ...conditions solid surface Standard used AS 1418 19 14000 kg 909943 Pos E MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surface kg...

Page 195: ...conditions solid surface Standard used AS 1418 19 12000 kg 909944 Pos F MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surface kg...

Page 196: ...d surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 8800 kg 909945 Pos N MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Max...

Page 197: ...surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 12400 kg 909946 Pos O MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Ground condi...

Page 198: ...surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 16000 kg 909947 Pos P MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Ground condi...

Page 199: ...0 km h Ground conditions solid surface Standard used AS 1418 19 16000 kg 909948 Pos Q MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 45 km h Maxi 12 5m s 1 5 km h Maxi 0 4 m s 45 Maxi Ground cond...

Page 200: ...urface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s PT 5000 Standard used AS 1418 19 4400 kg 909949 Pos R MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km...

Page 201: ...d surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 6200 kg 909950 Pos S MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Max...

Page 202: ...5 maxi kg 5 maxi 0 km h Ground conditions solid surface kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 6000 kg 909951 Pos W MAX kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5...

Page 203: ...onditions solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 1200 kg 909953 Pos Y MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m...

Page 204: ...onditions solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 4000 kg 909952 Pos X MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m...

Page 205: ...s solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 2000 kg 909956 Pos Z MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km...

Page 206: ...s solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 2000 kg 909955 Pos V MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km...

Page 207: ...s solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 7000 kg 909954 Pos Z MAX 10180 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km...

Page 208: ...224 Pos A MAX 10225 0 km h Ground conditions solid surface Standard used AS 1418 19 22500 kg 909962 Pos A MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s G...

Page 209: ...und conditions solid surface Standard used AS 1418 19 18500 kg 909963 Pos B MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surface...

Page 210: ...10225 0 km h Ground conditions solid surface Standard used AS 1418 19 20000 kg 909964 Pos C MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditi...

Page 211: ...ons solid surface Standard used AS 1418 19 15000 kg 909964 Pos D MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Maxi 0 4 m s Ground conditions solid surface kg kg 10 m...

Page 212: ...surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 11500 kg 909966 Pos N MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Max...

Page 213: ...surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 16000 kg 909967 Pos O MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Ground condi...

Page 214: ...surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 19500 kg 909968 Pos P MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Ground condi...

Page 215: ...0 km h Ground conditions solid surface Standard used AS 1418 19 19500 kg 909969 Pos Q MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 45 km h Maxi 12 5m s 1 5 km h Maxi 0 4 m s 45 Maxi Ground cond...

Page 216: ...urface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s PT 5000 Standard used AS 1418 19 4400 kg 909970 Pos R MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km...

Page 217: ...d surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 6200 kg 909971 Pos S MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h Max...

Page 218: ...5 maxi kg 5 maxi 0 km h Ground conditions solid surface kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 6000 kg 909972 Pos W MAX kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5...

Page 219: ...onditions solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 1200 kg 909974 Pos Y MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m...

Page 220: ...onditions solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 4000 kg 909973 Pos X MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m...

Page 221: ...s solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 5000 kg 909977 Pos Z MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km...

Page 222: ...solid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 7500 kg 909976 Pos V MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h...

Page 223: ...lid surface kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s Standard used AS 1418 19 10500 kg 909977 Pos U MAX 10225 kg kg 10 maxi 15 maxi kg 5 maxi kg 5 maxi 36 km h Maxi 10m s 1 5 km h...

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