Manitou 160 ATJ PLUS Euro 3, Instruction Manual

Page: 110 / 146

3-10
A = REGULATE, C = CHECK, G = GREASE, N = CLEAN,
P = BLEED, R = REPLACE, V = DRAIN
PAGE
(1)
DA
ILY OR
EVER
Y 1
0 HOURS
OF OPERA
TION
EVER
Y 50 HOURS
OF OPERA
TION
EVER
Y 250 HOURS
OF OPERA
TION
EVER
Y 500 HOURS
OF OPERA
TION
OR 6 MONTHS
EVER
Y 1
000 HOURS
OF OPERA
TION
OR 1 YEAR
EVER
Y 2000 HOURS OF OPERA
TION
OR 2 YEARS
EVER
Y 40000 HOURS OF OPERA
TION
OCCASIONAL
IC ENGINE
Engine oil level
3-12/3-29 C C <<< <<< <<< <<< <<< <<<
Coolant level 3-12/3-33 C C <<< <<< <<< <<< V/R <<<
Fuel level 3-12 C C <<< <<< <<< <<< <<< <<<
Fuel circuit hose 3-14/3-35 C <<< <<< <<< <<< <<< P
Radiator core 3-16 N N <<< <<< <<< <<< <<<
Dry air filter cartridge 3-17/24 R N <<< R <<< <<< <<<
Alternator/crankshaft/fan belt tension
3-16/3-23/
3-28
C/A C/A R <<< <<< <<<
Cooling circuit 3-22 C C <<< <<< <<< <<<
Fuel filter 3-23 N N R <<< <<< <<<
Fuel filter cartridge (2) 3-16/3-24 R N R <<< <<< <<<
Engine oil (2) 3-12/3-29 V V <<< <<< <<<
Engine oil filter (2) 3-29 R R <<< <<< <<<
Fuel tank 3-30 V/N <<< <<<
Dry air filter safety cartridge 3-30 R <<< <<<
Engine silentblocks 3-32 C** <<< <<<
Engine speeds 3-32 C** <<< <<<
Valve sets 3-34 C** C** <<< <<<
Injectors 3-34 C <<<
Radiator 3-34 C** <<<
Water pump and thermostat 3-34 C** <<<
Alternator and starter 3-34 C** <<<
Fuel injection pressure 3-34 C** <<<
Turbocompressor 3-34 C** <<<
Injection pump 3-34 C** <<<
TRANSMISSION
Brakes
3-13/3-28 C C <<< <<< C <<< <<< <<<
Axles 3-15 G G <<< <<< <<< <<< G/C**
Tightness of the universal joint bolts 3-27 C C <<< <<< <<< <<<
Hydrostatic transmission circuit pressure 3-32 C** <<< <<<
Start of hydrostatic transmission control 3-32 C/A* <<< <<<
TYRES
Condition of the wheels and tyres
3-13 C C <<< <<< <<< <<< <<< <<<
Tightness of the wheel nuts 3-19 C** <<< <<< <<< <<<
Wheels 3-36 R
LIFTING STRUCTURE
Telescope adjustment
3-19 C <<< <<< <<< <<<
Brake reducer on the turret reduction gear 3-20/3-27 C V/R <<< <<< <<<
Tightness of the bolts on the turret rotation motor 3-26 C <<< <<< <<<
HYDRAULIC SYSTEM
Hydraulic oil
3-13/3-26/3-34
C C <<< <<< V/R <<< <<< <<<
Hydrostatic transmission oil filter cartridge 3-25 R R <<< <<< <<<
Auxiliary oil filter cartridge 3-25 R <<< <<< <<<
Condition of the hoses 3-26 C** <<< <<< <<<
Hydraulic circuit strainer 3-32 N <<< <<<
Hydraulic movement speeds 3-32 C** <<< <<<
Condition of the cylinders (leaks, rods) 3-32 C** <<< <<<
Hydraulic oil reservoir 3-34 N <<<
Hydraulic circuit pressures 3-34 C** <<<
Hydraulic circuit flows 3-34 C** <<<
MAINTENANCE TABLE
(1): COMPULSORY OVERHAUL AFTER 500 HOURS or 6 MONTHS
This overhaul must compulsorily be performed after approximately the first 500 hours of operation or 6 months after the machine is put into service (when
the earlier of the two periods is reached).
(2): The engine oil and the engine oil filter must be replaced after the first 50 hours of operation, and then every 500 hours of operation.
547408 EN (15/05/2012)