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[5] Tightening torque specifications

R

epair

19

19

[4] DISASSEMBLY/ASSEMBLY

[4]-9. Ignition system (cont.)

CHECKING SPARK PLUG

(1) Remove Plug cap from Spark plug, then Spark plug from Cylinder head complete with the supplied socket wrench.

      

Note:

 If the electrodes of Spark plug are wet, wipe them with a rag then dry them with an air blower.

(2) Using a wire brush, carefully clean up carbon deposits (if any) from the electrodes and the ceramic insulator around

      the center electrode.

(3) Adjust the electrode gap to 0.5mm by carefully bending the side electrode.

      Use Feeler gauge set (1R366) to check the gap width:

      between the center electrode and the side electrode, insert 0.5mm leaf

      of Feeler gauge set. (

Fig. 42

)

(4) Install another Spark plug into spark plug hole to prevent air/fuel mixture

      from leaking outside of engine.

(5) Connect the removed Spark plug with Plug cap, then ground the threads

      of Spark plug to a proper metal part of the engine.

(6) With Stop switch on, pull Recoil starter knob gently and check for spark.

      

Note:

 It is hard to see the spark in a bright location.

      Therefore, be sure to do the check in a shady but well-ventilated place.

(7) If spark is not produced, replace Spark plug with a new one,

      then check for spark by following the procedure (1) to (6) once again. 

WARNING !!

 When a spark is produced, high-voltage current is delivered from Ignition coil to Spark plug.

   It is, therefore, very dangerous to pull Recoil starter knob with your hand on Ignition cable.

   Be sure to keep your hands off from Ignition cable when checking for spark.

 Fuel is extremely flammable and fuel vapors are explosive.

  Therefore, clean up spilled fuel before starting to check for spark.

  Also, be careful not to do the check near Carburetor.

Fig. 42

Electrode gap

must be 0.5mm.

side electrode

center electrode

Cushion

Tank complete

M6x30 Hexalobular socket head bolt

7

Cutting arm

Cylinder block complete

M6x25 Hexalobular socket head bolt

30

Cutting arm

Belt cover

M8 Hex nut

3

Front inner holder

M6x30 Hexalobular socket head bolt

12

Crank case

Cylinder block

M6x30 Hexalobular socket head bolt

12

Cylinder head complete

Cylinder block

M6x35 Hexalobular socket head bolt

40

Flywheel

Crankshaft

M10 Flange nut

38

Clutch holder

Crankshaft

M10-17 Hex lock nut

Clutch assembly

Crankshaft

Hexagonal portion (M16-24) of Clutch holder

18

Rocker arm

M5x9 Hex nut

M5 Hex socket head bolt

1
2
3
4
5
6
7

9

8

10

6

Application

(for fastening A to B)

A

B

Fastener

Tightening

torque (N.m)

Summary of Contents for EK7650H

Page 1: ...nk capacity L US oz Fuel consumption L h US oz h Wheel diameter mm Engine Displacement cm cu in Max output kW 4 6 at 5 500 min Max torque N m 4 stroke Specifications EK7651H Model Type Decompression v...

Page 2: ...after you mounted a main part of the engine such as the piston check if it moves smoothly without abnormal noise by manually turning the crankshaft After completion of reassembly check for loose part...

Page 3: ...h the holes of Cylinder head assembly Repair Inner periphery a little Makita grease N No 2 Inner periphery Oil seal 17 Cam lifter R Crankshaft complete Oil seal L P 3 19 109 112 117 Cylinder head comp...

Page 4: ...ate Belt cover and Hood section from the machine Fig 4 5 When Hood section is disassembled 1 Face the blade installation side of Spindle toward the ram of Arbor press 2 Press Spindle out of Cutting de...

Page 5: ...ers 3 Insert Lock shaft into the place of Cutting device then set Sliding disc and Impact plate Push Lock shaft from Belt cover side toward Blade installation side until the top bumps against Impact p...

Page 6: ...e one end through Starter knob and Rope stopper tie the end as drawn in Fig 14 Then cover the top of Starter knob with Cap After passing the other end from the hole of Starter case to Reel tie the end...

Page 7: ...om being rotated Fig 21 3 Turn Flywheel slowly and carefully by hand until the top of 1R372 contacts Piston Note Do not damage Piston 4 Turn the hexagonal portion of Clutch holder counterclockwise wit...

Page 8: ...G FLYWHEEL COMPLETE ASSEMBLING FLYWHEEL COMPLETE Fig 23 Fig 24 Fig 25 M10 Flange nut Flywheel Crankshaft 14mm flats width Socket bit Screwdriver Water pump pliers Woodruff key in key way of Crankshaft...

Page 9: ...to apply the principle of leverage Without being forced to pull put the long noses of Pliers on the edge of Ignition coil and lever up the flag terminal Fig 31 5 Loosen two M5x16 Hexalobular socket he...

Page 10: ...on for compliance with standards 5 Before mounting the inner parts of Pump body assembly in place make sure that the tip of Inlet needle valve is neither worn nor deformed Note The inner parts are not...

Page 11: ...Assemble by reversing the disassembly procedure Be careful to the following points Align the ends of Sponge sleeve 9 and Breather on Tube 3 190 Fig 39 Set Breather in place so that Tube 3 190 is fixe...

Page 12: ...ed it is necessary to remove Engine from Tank complete 1 Remove Hood section Refer to Fig 4 of 4 1 2 Remove Carburetor Refer to 4 5 Refer to Fig 45 and do the following steps 3 4 5 3 Remove three Tube...

Page 13: ...bular socket head bolts that fasten Front handle Tank complete and Engine Fig 46 Engine block can be removed Fig 47 Viewed from Blade installation side Viewed from Starter assembly installation side E...

Page 14: ...complete from Cylinder head complete Fig 50 7 Loosen Hose clamp then remove Suction line from Cylinder head complete Refer to Fig 41 8 Remove Cylinder head complete from Cylinder block then pull out t...

Page 15: ...ith 1R308 and remove Rocker arms Refer to Figs 50 and 54 2 Remove Spark plug Turn Flywheel until Piston comes to the upper dead point by looking through Spark plug hole on Cylinder head complete Note...

Page 16: ...cket head bolts on the bottom of Crank case Fig 58 then remove Crank case from Cylinder block As Liquid gasket makes Cylinder block stick on Crank case insert and twist a slotted screwdriver between t...

Page 17: ...ng by placing Second ring with the red marking on your right and with the ring gap near you as shown in Fig 65 If both of the two rings are used and the white marking of Second ring is rubbed off care...

Page 18: ...rank portion two or three turns check the gap again if the proper gap is obtained tighten the nuts and bolts firmly 12 Lead unit that comes from Stop switch has to be fastened to Cylinder block with 6...

Page 19: ...ted place 7 If spark is not produced replace Spark plug with a new one then check for spark by following the procedure 1 to 6 once again WARNING When a spark is produced high voltage current is delive...

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