background image

P 7/ 15

(1) Remove Clutch drum section and Clutch section. Refer to 

      [2]-2 “Clutch drum section” and [2]-5 “Clutch section”

(2) Remove Tension spring 10. Refer to 

[2]-3 “Chain brake section”

.

(3) Remove Pump drive from Crank shaft while sliding Pump drive 

      back and forth slowly to disengage with Gear teeth of Oil pump 

      adjustment set.

(4) Remove Oil suction line complete from Oil pump complete.

(5) Remove Oil pump complete from Engine housing complete 

      by unscrewing 4.7x16 Hexalobular tapping screw. 

(6) Oil suction line complete is in Engine housing complete

      with Oil pump complete and Chain oil tank connected. And 

      therefore, pull Oil suction line complete carefully out of 

      Engine housing complete, then remove Oil suction line 

      complete from Oil pump complete as drawn in 

Fig. 15

.

While pushing Adjusting screw against its compression spring 

reaction force, turn the screw counterclockwise until the pin ends

are fit into two slits of Oil pump body. If this way is difficult, 

push Piston slightly in the direction of Body.

Note

: When set Oil pump complete in place, turn Adjusting 

          screw counterclockwise to the full.   

Refer to 

Figs. 14 and 15 

for the mechanism of Oil pump section. 

Oil pump to supply Chain oil runs by Pump drive on Crank shaft.

The gear teeth of Pump drive are engaged with those of Oil pump,

and therefore, Chain oil is supplied to Chain when Engine runs.

The fluid amount of Chain oil can be adjusted by turning Adjusting

screw as follows:

clockwise = increase

counterclockwise = decrease

Fig. 14

R

epair

DISASSEMBLING

ASSEMBLING

[2] DISASSEMBLY/ ASSEMBLY

[2]-6. Oil pump section

Fig. 15

Pump drive

4.7x16 

Hexalobular

tapping screw

4.7x16 Hexalobular tapping screw

Gear teeth of

Oil pump 

adjustment set

Adjusting screw

for oil fluid

Oil pressure line

complete

Oil pressure

line complete

Oil suction line complete

Pump drive

Oil pump complete

Oil pump adjustment set

Adjusting screw with 

compression spring

Pin ends

Pass Pin ends through

Slits to remove

Adjusting screw.

Piston

Body

Slits

Summary of Contents for EA3200S

Page 1: ...hragm Carburetor Yes Primer pump Yes Rotation limiter Yes Clutch Yes Catalytic converter In compliance with exhaust emission regulations EPA Phase 2 EU Stage 2 Engine Displacement cm cu in Fuel 2 stro...

Page 2: ...ssembling Hexalobular socket head bolt Torque wrench shaft 20 90N m 1R223 Torque wrench shaft 2 6N m 1R254 adjusting a proper gap between Flywheel and Ignition coil Feeler gauge set 1R366 Hexalobular...

Page 3: ...f Clutch drum assembly do not have damage wear Fig 5 Inside Chain sprocket portion Needle bearing portion If there is damage wear on Clutch dram assembly replace it to new one 2 Apply a little amount...

Page 4: ...starter section 9 Remove 4 7x16 Hexalobular tapping screw and Flat washer 5 from Starter complete installation side on Hand guard Fig 7 10 Remove Stop ring E 4 from Pin A of Engine housing complete F...

Page 5: ...areful to each direction Note Wear gloves for safety Be careful that Muffler stays very hot for a while after running the engine Fig 9 Repair DISASSEMBLING 2 DISASSEMBLY ASSEMBLY 2 4 Muffler section A...

Page 6: ...wo Clutch shoes Fig 13 Be careful to the hooking direction of Tension springs 5 When one of Tension spring 5 has a damage replace two Tension springs 5 with the new at the same time Do not replace the...

Page 7: ...s are fit into two slits of Oil pump body If this way is difficult push Piston slightly in the direction of Body Note When set Oil pump complete in place turn Adjusting screw counterclockwise to the f...

Page 8: ...f Rewind spring as follows After making the slack of rope between Starter grip and Reel put the slack into the groove of Reel and pull the starter grip lightly Note Be sure to loosen the spring force...

Page 9: ...ning two M5x20 Hexalobular socket head bolts through Isolating washers 3 Insert 1R366 between Ignition coil and Flywheel and adjust the clearance of 0 25 to 0 3mm as follows Once unscrewing two M5x20...

Page 10: ...lange Notch of Choke lever 5 5x16 Hexalobular tapping screw 2 pcs Tube 2 5 112 to Fuel nipple Contact spring 3x10 Tapping screw Grounding wire of Cable harness Tube 2 5 72 removed from Carburetor Guid...

Page 11: ...lve inlet needle is not worn Replace it the new one if it looks worn Check that Lever metering is not worn and it is assembled properly as drawn in Fig 31 Note Low position of Control lever causes Ins...

Page 12: ...ion of Tank assembly 2 Set Catch lever to the hinge position of Tank assembly Fig 35 Note Torsion spring 10 has to be hooked with Throttle lever as drawn in Fig 36 See Fig 33 and the explanation Assem...

Page 13: ...ortant Supply Soap liquid onto the suspicious surface of Fuel leakage during the pressure test After the above steps reverse the disassembling procedure of DISASSEMBLY of 2 11 Tank assembly Pick up Ga...

Page 14: ...side Be sure to use New Gasket Fig 10 and New Crank case sealing When replacing Ball bearing 6201 press fit the inner ring portion to Crank shaft using the same size pipe and a block for placing the c...

Page 15: ...Muffler complete and Cooling plate 266605 8 2 M5x16 Hexalobular socket head bolt 8 1 266606 6 1 M5x40 Hexalobular socket head bolt 8 1 Carburetor 266604 0 2 M4x40 Hexalobular socket head bolt 3 0 5 C...

Reviews: