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< 5 > Assembling ball bearings 6002LLB
         1. Holding the ball bearings 6002LLB with No.1R232 "Pipe 30", insert sleeve into ball bearings by pressing it 
             with arbor press as illustrated in Fig. 11.         
         2. Assemble the ball bearings 6002LLB (with sleeve) to base by pressing with arbor press as illustrated in Fig. 12.
         3. Assemble thin washer 15 and bearing retainer 24 by fastening them with 3 pcs. of tapping screws CT 4x12 as 
             illustrated in Fig. 13.

< 6 > Disassembling armature
         1. Disassemble top cover by unscrewing 5 pcs. of tapping screws 4x18.  And disassemble carbon brushes as illustrated  
             in Fig. 14.         
         2. Separate motor housing from frame after unscrewing 4 pcs. of tapping screws bind CT 4x20 as illustrated in Fig. 15.
         3. Slightly hit the armature shaft with plastic hammer as illustrated in Fig. 16.  Then armature can be separated 
             from frame.

No.1R232 
"Pipe 30

Press with arbor press.

Press with arbor press.

No.1R244 
Round bar 
for arbor

Ball bearings
6002LLB

Sleeve

No.1R248 
Round bar
for arbor

Thin washer 15

Bearing retainer 24

3 pcs. of
tapping screws CT 4x12

Fig. 11

Fig. 12

Fig. 13

Fig. 14

5 pcs. of 
tapping screws 4x18.

Top cover

Carbon brushes 

4 pcs. of tapping 
screws bind CT 4x20

Motor housing

Armature

Frame

Fig.15

Fig. 16

Armature shaft

Frame

Ball bearing 608DDW can be
disassembled with No.1R269
" Bearing Extractor small type." 

< 7 > Assembling armature
         Take the reverse  steps of  Fig.13 - Fig.15.

Summary of Contents for BO4900V

Page 1: ...attaching hook and loop type abrasive paper Dimensions mm Width W Height H Length L 289 11 3 8 190 7 1 2 115 4 1 2 H L W 115 x 232 4 1 2 x 9 1 8 BO4900V BO4900 BO4901 BO4900V BO4900 BO4901 Finishing...

Page 2: ...vel with the newly improved balancer See the illustration below Center of gravity of base Center of gravity of balancer Center of gravity of balancer This difference produces the vertical vibration Th...

Page 3: ...b 6 000 11 000 a 22 000 Hook and Loop Yes b 12 000 22 000 6 1 5 0 b 2 8 6 2 a 2 7 6 0 77 75 5 5 9 3 72 72 2 5 3 32 285 11 1 4 191 7 1 2 112 4 3 8 268 10 1 2 160 6 5 16 132 5 3 16 10 000 300 20 000 2...

Page 4: ...r D Av Competitor A B 1 Competitor B Cv Competitor C D 1 Competitor D Grit 60 Material Kwila produced in Malaysia Hard wood Grit 120 BO4900 BO4900V MAKITA 9045N MAKITA BO4900 BO4900V MAKITA 9045N MAKI...

Page 5: ...ver x 2 pcs Knob side and dust bag side Paper camp x 2 pcs Knob side and dust bag side Fig 1 Fig 2 Fig 3 8 pcs of pan head screws M4 x 12 Pad Base Bottom view of base Hex wrench with which hex socket...

Page 6: ...ig 5 Fig 5 4 pcs of foot 2 Lock balancer with screwdriver inserted at the rib of base and fasten hex socket head bolt M5 x 16 with hex wrench or with impact driver Then balancer can be assembled to ba...

Page 7: ...rings 6002LLB Sleeve 2 Holding the base with 1R165 Ring Spring Setting Tool disassemble 2 pcs of ball bearings 6002LLB by pressing No 1R24 Round Bar for Arbor with arbor press as illustrated in Fig 9...

Page 8: ...14 2 Separate motor housing from frame after unscrewing 4 pcs of tapping screws bind CT 4x20 as illustrated in Fig 15 3 Slightly hit the armature shaft with plastic hammer as illustrated in Fig 16 The...

Page 9: ...ountries or 2 wires type of noise suppressor is used for other some countries White or blue White or black Brush holder Black or brown White or blue Controller Insulated terminal to support BO4900V No...

Page 10: ...res type of noise suppressor is used for other some countries Insulated terminal Noise suppressor B Choke coil Noise suppressor A Inflect this switch terminal to set noise suppressor Fix lead wires wi...

Page 11: ...index of lead wires Black White Orange See through Purple BO4900 except Taiwan and Great Britain low voltage area BO4901 2 4 3 1 Switch Connect to field core Noise suppressor Power supply cord Black...

Page 12: ...this line Noise suppressor is not used for some countries Noise suppressor Inflect this switch terminal to set noise suppressor Fix lead wires with lead holder Fix lead wires with lead holder Fix lead...

Page 13: ...a 2 3 4 1 Insulated terminal Insulated terminal Noise suppressor B Noise suppressor A Power supply cord Choke coil Switch Support Connect to field core Brush holder Black or brown White or blue Brush...

Page 14: ...suppressor Inflect this switch terminal to set noise suppressor Fix lead wires with lead holder Fix lead wires with lead holder Fix lead wires with lead holder Pass 2 support lead wires inside of pin...

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