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Fig. 12

[3] DISASSEMBLY/ASSEMBLY

[3]-6. Blade Case Complete

DISASSEMBLING

1. Remove retaining ring WR-26 and Flat washer 26.

    Use 1R003 equipped with Claw of 1R212, 

    when removing retaining ring WR-26.

2. Remove Safety cover, Tension spring 4 and Thickness ring.

3. Remove the parts of LED section,

    Rubber sleeve 6, M5-8 Hex socket

    head set screw and M6 Hex nut. 

4. Remove Bearing box (Gear section)

    by unscrewing four M4x16 pan head 

    screws. 

(1) Remove Lever 55 and M6x85 Hex bolt as per the 

top right

 drawing in

 Fig. 5

      Now the machine is free from Depth guide.

(2) Make the machine free from Angular guide as drawn in 

Fig. 8

      Now the machine is separated from Base completely.

(3) Separate Blade case as per the 

upper left

upper right

 and

 lower left

 drawings in

 Fig. 10

.

(4) Disassemble Safety cover and Gear section from Blade case as drawn in 

Fig. 12

.   

Cover

Retaining 

ring WR-26

<Note in Disassembling>

Hold the Retaining ring with your gloved hand 

so that it does not spring when removing.

Flat washer 26

Safety cover

Tension spring 4

Thickness ring

Connector box

Connector 

LED

Gasket

Gear section

M4x16 Pan

head screw

(4pcs.)

4x20 Tapping screw

Rubber 

sleeve 6

M6 Hex nut

M5-8 Hex socket 

head set screw

LED section

R

epair

 

 

9

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Summary of Contents for BHS630

Page 1: ...Blade size mm Electric brake Max cutting capacities mm Diameter Hole diameter at 45 No load speed min 1 rpm Cell Voltage V Capacity Ah Li ion 18 3 0 Weight according to EPTA Procedure 01 2003 2 kg lbs...

Page 2: ...1R269 Bearing extractor removing Ball bearings 1R291 Retaining ring S R pliers removing Retaining ring S 10 from Spindle 1R361 Bearing retainer tightening tool removing Mounting Bearing retainer 14 23...

Page 3: ...e of saw blade from the reverse side of Base Base Note in Assembling 1 After mounting Lock lever its adjustment is required to obtain the correct lock position for guide rule mounted to Base See 3 2 L...

Page 4: ...Hex bolt before obtaining the convenient position for operating Lock lever Fig 4 3 DISASSEMBLY ASSEMBLY 3 2 Lock Lever ASSEMBLING 1 Tighten M6x10 Hex bolt to fix Guide rule to Base Guide Rule M6x10 H...

Page 5: ...guide is disjoined from the machine Lever 55 Lever 55 Flat washer 6 M6x85 Hex bolt Stop ring E 8 Pipe 6 Pipe 6 M6 Hex nut 3 Remove Pipe 6 4 Remove M6 Hex nut loosening M5x8 Hex socket head set screw...

Page 6: ...using complete at the Handle portion 2 Passing M6x85 Hex bolt through Flat washer 6 insert the Hex bolt into the Pipe 6 and pass through two Collars and Depth guide 3 Setting the machine to the deepes...

Page 7: ...Wrench 8 M5 8 Nut M5 8 Nut M5 Pan head screw Angular guide Disassemble Cover by unscrewing 4x20 Tapping screws Now Connectors and LED come into your sight Disconnect Connectors So LED is replaced Blad...

Page 8: ...e Compression spring 6 Baffle plate Yoke unit 1 Assemble Yoke unit to Motor housing complete as illustrated in Fig 11 2 Assemble Motor section by tasking the reverse step of Disassembling Refer to Fig...

Page 9: ...Now the machine is free from Depth guide 2 Make the machine free from Angular guide as drawn in Fig 8 Now the machine is separated from Base completely 3 Separate Blade case as per the upper left uppe...

Page 10: ...2 Remove Blade cover from Blade case complete by levering up with 1R263 inserted into the gap between Blade case complete and Blade cover 3 Remove Duct from Blade case complete Note in Assembling Tens...

Page 11: ...th Arbor press setting Bearing box on 1R031 The Ball bearing 6900DDW has been broken in this step Spindle Retaining ring S 10 Spindle 3 Helical gear 24 Ring 10 are removed from Bearing box In this ste...

Page 12: ...1 Compression spring 4 has to be assembled deeply and firmly to Switch lever and Lock off lever as drawn below Switch lever Lock off lever Lock off lever Switch lever 2 Set Lock off lever Compression...

Page 13: ...lel of Base to saw blade as drawn in Fig 19 Fig 18 Fig 18 Fig 17 M6x8 Hex socket head set bolt Apply triangular rule as per the illustration and adjust the accuracy of right angle by turning M6x8 Hex...

Page 14: ...diagram P 14 16 White Yellow Color index of lead wires sheath Black Red Controller Terminal Handle section Motor housing Blade case Brush holder LED Job Light Switch for LED job light ON OFF Switch F...

Page 15: ...not to make any slacks between Opening and the lead holder Fix Brush holder s Lead wires in Lead wire holders Pass the Lead wires through the opening to Blade case side Lead wire holder Wiring of Brus...

Page 16: ...ctor box Fix the Lead wires black red from Handle in Lead wire holder Do not put the lead wires on rib and the place designated with gray color Wiring of LED Lead wires in Blade case and Connector box...

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