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Fig. 8

[3] DISASSEMBLY/ASSEMBLY

[3]-4. Angular Guide

DISASSEMBLING

DISASSEMBLING

ASSEMBLING

1. Remove M5 Pan head screw with Screwdriver, while locking M5-8 Nut with wrench 8.

     Now,  Angular guide is removed from the machine.

 Angular guide is fixed to the machine at the following 3 positions.

         1. at the hinge portion fixed with Shoulder pin 6-7 and M6x6 Hex socket head set screw

         2. at Angular plate on Base with M6x20 Thumb screw, Flat washer 6 and Spring washer 6

         3. at Blade case section with M5 pan head screw and M5-8 Nut.       

(1) Make Angular guide free at hinge portion and Angular plate portion as drawn in 

Fig. 2

.

(2) Make the Angular plate free from the Blade case section as drawn in

 Fig. 8

.

Wrench 8

M5-8 Nut

M5-8 Nut

M5 Pan head screw

Angular guide

Disassemble Cover by unscrewing 4x20 Tapping screws.

Now, Connectors and LED come into your sight.

Disconnect Connectors.  So, LED is replaced.

Blade case section

[3]-5. LED and Motor Section

Assemble Angular guide, referring to 

Fig. 2

.

The machine is joined to Base at the following 2 positions.

       1. at  the hinge portion of Blade case ( at the front side of Blade case) with Angular guide

       2. at the Handle section of Motor housing complete with Depth guide

Angular guide

M5 Pan head screw

(1) Remove Lever 55 and M6x85 Hex bolt as per the 

top right

 drawing in

 Fig. 5

      Now the machine is free from Depth guide.

(2) Make the machine free from Angular guide as illustrated in 

Fig. 8

      Now the machine is separated from Base completely. And disassemble LED as drawn in 

Fig. 9

.

Fig. 9

R

epair

 P 

7

/ 1

6

Cover

LED

Connector

4x20 Tapping screw

Connector

LED

Summary of Contents for BHS630

Page 1: ...Blade size mm Electric brake Max cutting capacities mm Diameter Hole diameter at 45 No load speed min 1 rpm Cell Voltage V Capacity Ah Li ion 18 3 0 Weight according to EPTA Procedure 01 2003 2 kg lbs...

Page 2: ...1R269 Bearing extractor removing Ball bearings 1R291 Retaining ring S R pliers removing Retaining ring S 10 from Spindle 1R361 Bearing retainer tightening tool removing Mounting Bearing retainer 14 23...

Page 3: ...e of saw blade from the reverse side of Base Base Note in Assembling 1 After mounting Lock lever its adjustment is required to obtain the correct lock position for guide rule mounted to Base See 3 2 L...

Page 4: ...Hex bolt before obtaining the convenient position for operating Lock lever Fig 4 3 DISASSEMBLY ASSEMBLY 3 2 Lock Lever ASSEMBLING 1 Tighten M6x10 Hex bolt to fix Guide rule to Base Guide Rule M6x10 H...

Page 5: ...guide is disjoined from the machine Lever 55 Lever 55 Flat washer 6 M6x85 Hex bolt Stop ring E 8 Pipe 6 Pipe 6 M6 Hex nut 3 Remove Pipe 6 4 Remove M6 Hex nut loosening M5x8 Hex socket head set screw...

Page 6: ...using complete at the Handle portion 2 Passing M6x85 Hex bolt through Flat washer 6 insert the Hex bolt into the Pipe 6 and pass through two Collars and Depth guide 3 Setting the machine to the deepes...

Page 7: ...Wrench 8 M5 8 Nut M5 8 Nut M5 Pan head screw Angular guide Disassemble Cover by unscrewing 4x20 Tapping screws Now Connectors and LED come into your sight Disconnect Connectors So LED is replaced Blad...

Page 8: ...e Compression spring 6 Baffle plate Yoke unit 1 Assemble Yoke unit to Motor housing complete as illustrated in Fig 11 2 Assemble Motor section by tasking the reverse step of Disassembling Refer to Fig...

Page 9: ...Now the machine is free from Depth guide 2 Make the machine free from Angular guide as drawn in Fig 8 Now the machine is separated from Base completely 3 Separate Blade case as per the upper left uppe...

Page 10: ...2 Remove Blade cover from Blade case complete by levering up with 1R263 inserted into the gap between Blade case complete and Blade cover 3 Remove Duct from Blade case complete Note in Assembling Tens...

Page 11: ...th Arbor press setting Bearing box on 1R031 The Ball bearing 6900DDW has been broken in this step Spindle Retaining ring S 10 Spindle 3 Helical gear 24 Ring 10 are removed from Bearing box In this ste...

Page 12: ...1 Compression spring 4 has to be assembled deeply and firmly to Switch lever and Lock off lever as drawn below Switch lever Lock off lever Lock off lever Switch lever 2 Set Lock off lever Compression...

Page 13: ...lel of Base to saw blade as drawn in Fig 19 Fig 18 Fig 18 Fig 17 M6x8 Hex socket head set bolt Apply triangular rule as per the illustration and adjust the accuracy of right angle by turning M6x8 Hex...

Page 14: ...diagram P 14 16 White Yellow Color index of lead wires sheath Black Red Controller Terminal Handle section Motor housing Blade case Brush holder LED Job Light Switch for LED job light ON OFF Switch F...

Page 15: ...not to make any slacks between Opening and the lead holder Fix Brush holder s Lead wires in Lead wire holders Pass the Lead wires through the opening to Blade case side Lead wire holder Wiring of Brus...

Page 16: ...ctor box Fix the Lead wires black red from Handle in Lead wire holder Do not put the lead wires on rib and the place designated with gray color Wiring of LED Lead wires in Blade case and Connector box...

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