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Fig. 10

Fig. 11

[3] DISASSEMBLY/ASSEMBLY

[3]-5. LED and Motor Section

DISASSEMBLING

1. Remove Carbon brush and  unscrew three M5x33 

    Pan head screws.

2. Separate Blade case section from Motor housing complete.

3. From Blade case section, Armature,  Shaft lock and 

    Compression spring 6 are removed.

4. Disassemble Baffle plate and Yoke unit by unscrewing

    two 4x65 Tapping screws.

 (3) Armature and Yoke unit can be replaced as drawn in 

Fig. 10

.

Carbon brush

M5x33 Pan 

head  screw

 Armature

Compression 

spring 6

 Baffle plate

 Yoke unit

(1) Assemble Yoke unit to Motor housing complete as illustrated in 

Fig. 11

.

(2) Assemble Motor section by tasking the reverse step of Disassembling.  Refer to 

Fig. 10

.

 4x65 Tapping screw

 Shaft lock

Yoke unit

Note in Assembling:

Notch A and Notch B are reversible.

Note in Assembling:

Do not forget to assemble Shaft lock and Compression spring 6.   Refer to the 

lower left

 drawing in 

Fig. 10

Insert Yoke unit into Motor housing complete,

while aligning Notch A to Rib A.

So, Yoke unit is exactly mounted to Motor

housing complete, by fitting Notch B to Rib B.

 Motor housing

complete

ASSEMBLING

Rib A

Rib B

Notch A

Notch B

R

epair

 

 

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Summary of Contents for BHS630

Page 1: ...Blade size mm Electric brake Max cutting capacities mm Diameter Hole diameter at 45 No load speed min 1 rpm Cell Voltage V Capacity Ah Li ion 18 3 0 Weight according to EPTA Procedure 01 2003 2 kg lbs...

Page 2: ...1R269 Bearing extractor removing Ball bearings 1R291 Retaining ring S R pliers removing Retaining ring S 10 from Spindle 1R361 Bearing retainer tightening tool removing Mounting Bearing retainer 14 23...

Page 3: ...e of saw blade from the reverse side of Base Base Note in Assembling 1 After mounting Lock lever its adjustment is required to obtain the correct lock position for guide rule mounted to Base See 3 2 L...

Page 4: ...Hex bolt before obtaining the convenient position for operating Lock lever Fig 4 3 DISASSEMBLY ASSEMBLY 3 2 Lock Lever ASSEMBLING 1 Tighten M6x10 Hex bolt to fix Guide rule to Base Guide Rule M6x10 H...

Page 5: ...guide is disjoined from the machine Lever 55 Lever 55 Flat washer 6 M6x85 Hex bolt Stop ring E 8 Pipe 6 Pipe 6 M6 Hex nut 3 Remove Pipe 6 4 Remove M6 Hex nut loosening M5x8 Hex socket head set screw...

Page 6: ...using complete at the Handle portion 2 Passing M6x85 Hex bolt through Flat washer 6 insert the Hex bolt into the Pipe 6 and pass through two Collars and Depth guide 3 Setting the machine to the deepes...

Page 7: ...Wrench 8 M5 8 Nut M5 8 Nut M5 Pan head screw Angular guide Disassemble Cover by unscrewing 4x20 Tapping screws Now Connectors and LED come into your sight Disconnect Connectors So LED is replaced Blad...

Page 8: ...e Compression spring 6 Baffle plate Yoke unit 1 Assemble Yoke unit to Motor housing complete as illustrated in Fig 11 2 Assemble Motor section by tasking the reverse step of Disassembling Refer to Fig...

Page 9: ...Now the machine is free from Depth guide 2 Make the machine free from Angular guide as drawn in Fig 8 Now the machine is separated from Base completely 3 Separate Blade case as per the upper left uppe...

Page 10: ...2 Remove Blade cover from Blade case complete by levering up with 1R263 inserted into the gap between Blade case complete and Blade cover 3 Remove Duct from Blade case complete Note in Assembling Tens...

Page 11: ...th Arbor press setting Bearing box on 1R031 The Ball bearing 6900DDW has been broken in this step Spindle Retaining ring S 10 Spindle 3 Helical gear 24 Ring 10 are removed from Bearing box In this ste...

Page 12: ...1 Compression spring 4 has to be assembled deeply and firmly to Switch lever and Lock off lever as drawn below Switch lever Lock off lever Lock off lever Switch lever 2 Set Lock off lever Compression...

Page 13: ...lel of Base to saw blade as drawn in Fig 19 Fig 18 Fig 18 Fig 17 M6x8 Hex socket head set bolt Apply triangular rule as per the illustration and adjust the accuracy of right angle by turning M6x8 Hex...

Page 14: ...diagram P 14 16 White Yellow Color index of lead wires sheath Black Red Controller Terminal Handle section Motor housing Blade case Brush holder LED Job Light Switch for LED job light ON OFF Switch F...

Page 15: ...not to make any slacks between Opening and the lead holder Fix Brush holder s Lead wires in Lead wire holders Pass the Lead wires through the opening to Blade case side Lead wire holder Wiring of Brus...

Page 16: ...ctor box Fix the Lead wires black red from Handle in Lead wire holder Do not put the lead wires on rib and the place designated with gray color Wiring of LED Lead wires in Blade case and Connector box...

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