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MAKELSAN AG-SD-36 User Manual Download Page 39

CHALLENGER SERIES 80‐120 KVA     

 

INSTALLATION

 

 

 

AG‐SD‐36 Rev. No:0 Rev. Date:15.11.2012 Publish No:1 

 

 

 

 

11.

 

Please  check  that  whether  there  is  appropriate  battery  voltage  on  the  input  terminals  of  the 
battery of UPS by measurement tool. 

The  external  battery  cable  selection  is  determined  by  the  application.  Recommended  fuses  are 
given for UPS and battery cabinet. The lowest diameter cable that can be connected to those fuses 
is  recommended  to  be  used.  Please,  refer  to  standard  called  EN  50525‐2‐31(VDE  0100‐430)  in 
this subject.  Bu konuda EN 50525‐2‐31(VDE 0100‐430) adlı standardı referans alınız. selection 
should be such that the cable will allow at most 0.5 Vdc decreasing. 

“

External  Battery  Temperature  Measurement  Kit

”  which  is  sold  as  optional  is  recommended  to 

purchase  for  optimization  according  to  battery  temperatures  on  the  external  battery  cabinets 
applications. Otherwise, your batteries will not be optimized according to temperatures.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CH80120EN17R0

 

Summary of Contents for AG-SD-36

Page 1: ...USER MANUAL CHALLENGER SERIES 80 120 KVA...

Page 2: ......

Page 3: ...AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 USER MANUAL CHALLENGER SERIES 80 120 KVA AG SD 36 Document Y No 1 Rev 0...

Page 4: ...The Manual This manual is prepared for the users of Challenger 80 120 kVA Companion Manuals For more info about this device and its options please visit www makelsan com tr Updates Please visit www m...

Page 5: ...l Online Mode 15 2 2 2 Battery stored Mode 16 2 2 3 Bypass Mode 16 2 2 4 Auto Restart Mode 16 2 2 5 Maintenance Mode 17 2 3 Battery Management 17 2 3 1 Normal Operation Mode 17 2 3 2 Advanced Level Fu...

Page 6: ...5 Control and Communication Cable Connections 39 3 2 Parallel Installation 39 4 OPERATION 42 4 1 Operation Procedure 42 4 1 1 Circuit Breakers 42 4 1 2 First Start Up 43 4 1 3 Testing of Types of UPS...

Page 7: ...ry o KVA 15 11 2012 ARNING e installing t horized per n continuou USED WITH e connecting as 0 4A DISCONNEC WAIT FOR A ISCHARGE A done intern ician recommend his service w may rise e at hazardou hrown...

Page 8: ...performance will decrease Access Operator reaches UPS via front panel on 80 120 kVA UPS Therefore enough area must be left for operator There is no limit to the sides of the device 1 3 Storage UPS sh...

Page 9: ...CHALLENGER SERIES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 1511 2012 Publish No 1 2 Product Description General View CH80120EN02R0...

Page 10: ...ES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Front View CH80120EN03R0 1 320x240 6 Grafik LCD 2 Ventilation Inlets 3 Mimic Diagram 4 Menu Keys 5 EPO Emergency Po...

Page 11: ...Rev No 0 Rev Date 15 11 2012 Publish No 1 Front Cover View 1 RS232 Serial Interface for Inverter 2 RS232 Serial Interface for Rectifier 3 Input Circuit Breaker 4 External Bypass Circuit Breaker 5 Out...

Page 12: ...2012 Publish No 1 Front Inside View 1 Maintenance Circuit Breaker 2 External Bypass Circuit Breaker 3 Input Connectiion Terminals 4 Output Connection Terminals 5 Earth Ground Connection 6 Battery Rap...

Page 13: ...ES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Top View 1 Ventilation Outlets for inductors 2 Ventilation Outlets for pfc charger and inverter 3 Parallel Interfac...

Page 14: ...CHALLENGER SERIES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Electrical Connection...

Page 15: ...l connected thyristors These switches which are under the control of the mainboard control unit DSP provides controlling of supplying the loads through either mains or inverters The loads are supplied...

Page 16: ...ned temperature sensor UPS adjusts battery charge parameters according to the information of the perceived temperature These parameters can easily be adjusted via LCD or TELNET interface by authorized...

Page 17: ...sitions to be seamless This transitions might take 15 ms depending on the type of load if inverter output is not synchronized with the mains 2 2 4 Auto Restart Mode UPS supplies its critical loads up...

Page 18: ...ks to this level batteries are kept ready for use at the highest capacity For lead acid batteries this voltage varies between values 2 2 2 35 V cell This voltage may differ slightly with temperature a...

Page 19: ...then the batteries are completely drained during the test This situation may cause the load remained unpowered in case of mains voltage is out of the limits or mains power off This test can be started...

Page 20: ...D Illuminates in battery mode Flashes when UPS is started up through batteries 4 Battery charge indicator LED Illuminates while the batteries are charging 5 Battery module 6 DC AC module Inverter 7 Ma...

Page 21: ...r Factor Positive Bus WARNINGS Actual Alarms BATTERY Voltage Current Temperature Charge Percentage Remaining Back up Autonomy Time Last Test Result Next Test Date INVERTER Voltage Current Active Power...

Page 22: ...in Menu Titles can be observed here Last event log is shown at the bottom left and active alarms list that appears 2 5 second intervals are shown at the bottom right If no button is pressed for 5 minu...

Page 23: ...cancel 2 4 4 Password Protected Menus Some menus such as the control menu are password protected Press UP and DOWN to set each digit and press ENTER to confirm User level password is 0000 zero zero z...

Page 24: ...24 hours it makes a quick battery test if test counter value is zero 0 Note Batteries must have been fully charged and kept in floating situation for at least one hour before performing the quick bat...

Page 25: ...each phase phase to phase Battery Mode Battery Mode U I T Battery Voltage Charge Current and Temperature Charge Charge Percentage Battery Time The estimated battery run time with current load Last Te...

Page 26: ...1 2 4 7 Setup Menu The following adjustments can made on setup menu Date Time To set date and time use up and down keys to choose the variable you want to set Then use up and down keys to set the valu...

Page 27: ...tart the UPS automatically when the mains comes back to limits Turn on auto restart and set the time to define when the device will be started after the mains is normal Auto Battery Test This function...

Page 28: ...RODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Beep Turn the beeper sound on off Language Set the menu language Communication Set the protocol for the RS232 connection The optio...

Page 29: ...ode at the specified days and hours Use this menu to setup the days and hours Service Menu Service menu is password secured and cannot be accessed with the user password 2 4 8 Logging Menu Last 500 ev...

Page 30: ...done to model power KVA 15 11 2012 hich must b tated Additi ing the cabin be installed proper insta s up to 450 V to protect t before using ould be used us In case o irritation oc ring watch 3 phases...

Page 31: ...es must be used in balanced and uniform temperature environments temperature is the most important factor that directly affect to battery capacity and usage lifes in general battery manufacturers reco...

Page 32: ...be used These fuses must be mounted as close as possible to the batteries This closeness will increase the electrical operation safety THE TABLE OF CHALLENGER EXTERNAL BATTERY USAGE Device Power KVA...

Page 33: ...re it can be moved easily These wheels must be used only on smooth surfaces The front side wheels of UPS must be locked after positioning properly The back side wheels are fixed Be more careful of sud...

Page 34: ...v und through of 700mA ra at the input o egative DC p urrents hich is avera to mentione d urrents ma urrent 3P 400V 128 0 160 0 192 0 pe loads m phase curre be connect s sections fo be 95mm2 bles UPS...

Page 35: ...te 15 11 2012 Publish No 1 1 Input Terminals 2 Output Terminals Follow the steps below to electrical connections 1 Make sure that the network and loads are isolated through cables by turning off the a...

Page 36: ...STALLATION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 2 Connect the ground cable 3 Make sure that the circuit breakers are off The use of these circuit breakers are explained on the next secti...

Page 37: ...ize th re that the l re that the c anic isolatio e grounding allaton may he installatio onnections tions about on ttery Haz voltage can KVA 15 11 2012 es he cables wh oads are iso cables are c n trans...

Page 38: ...use in the b fuse on the U atteries are e battery ter e UPS f the battery fuse on the U fuse in the ba fuse on the U r exist on the KVA 15 11 2012 inst possible ng the batter In case of co uch as ring...

Page 39: ...cable that can be connected to those fuses is recommended to be used Please refer to standard called EN 50525 2 31 VDE 0100 430 in this subject Bu konuda EN 50525 2 31 VDE 0100 430 adl standard refera...

Page 40: ...municati slot UPS nection conn on ou have bou ntact your de plication sh dundancy o ht A schem KVA 15 11 2012 Cable Con r optional co rol panels an on connecto on connecto nector ught can be o ealer f...

Page 41: ...and must be the same series Devices must be running on the same firmware if not old firmwares must be updated Devices must be located as close as possible to each other max 6 x 110 cm paralleling cabl...

Page 42: ...v No 0 Rev Date 15 11 2012 Publish No 1 Parallel Settings Connect the parallel cable as shown in figure below Only use the cables provided by Makelsan Software settings on the user panel should be mad...

Page 43: ...directly to loads through CB2 In this way maintenance purposed switching is done properly If UPS is actived while it is operating thanks to auxilary short circuit info located in CB3 mains makes the b...

Page 44: ...ION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 4 1 2 First Start Up WARNING Wait for at least 5 seconds between each step 1 Turn the Maintenance CB2 bypass breaker ON 2 Turn the input CB1 brea...

Page 45: ...en remain lit 5 Wait for the operation of the battery charge Battery charge LED on the mimic diagram will be lit continuously 6 Wait for the switching of UPS to static bypass mode Static bypass LED on...

Page 46: ...CHALLENGER SERIES 80 120 KVA OPERATION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 9 Turn output circuit braker CB3 ON 10 Turn the maintenance bypass braker CB3 OFF CH80120EN26R0 CH80120EN27R0...

Page 47: ...tion check UPS total and phase loads The UPS gives audio alerts in an overload condition without feeding critical AC loads 4 1 3 Testing of Types of UPS Operation After first start up check device ope...

Page 48: ...NOTE UPS will not switch to bypass mode if the inverter voltage is out of limits or there is and overload or overtemperature situation 4 1 3 3 Switching from Static Bypass Mode to Online Use the fron...

Page 49: ...inverter output is synchronous with the maintenance bypass line before switching to maintenance bypass mode Otherwise there is a possibility of cutting off the load power for a short while Use the fr...

Page 50: ...CHALLENGER SERIES 80 120 KVA OPERATION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 1 Turn CB2 ON Stop the UPS by using front panel Main menu Control Stop CH80120EN20R0...

Page 51: ...for s forming a the loads co ront panel to enu Contr CH RIES 80 120 0 Rev Date CB4 OFF least 5 min safety Complete nnected to t o turn the d rol Passw H80120EN29 KVA 15 11 2012 nutes before Shutdown t...

Page 52: ...lated an ol This conn CH80120EN3 KVA 15 11 2012 ere are no c down er Off r and inver system if the on Installa interface w nd safe UPS nection work 30R0 Publish No critical load rter respecti e shutdo...

Page 53: ...ows the mains getting back 4 UPS Startup The main board of the UPS is energized 5 Soft Start Fail UPS could not ramp the DC bus up 6 Quick Battery Test Quick battery test has began 7 Deep Battery Test...

Page 54: ...pass line 21 Chrg OverTemp Charge boost module temperature is out of the specified limits If it is in charge mode Charge will be stopped If it is in boost mode UPS will be stopped 22 STS Overtemp Stat...

Page 55: ...nd temperature values are normal UPS will switch to normal mode 35 PFC Nor Temp Rectifier temperature is in the limited values If load and temperature values are normal UPS will switch to normal mode...

Page 56: ...oad will be transferred to bypass line 52 BYP Thyr L1 Open C UPS has detected that bypass L1 thyristor can not be activated Load will be transferred to inverter line 53 BYP Thyr L2 Open C UPS has dete...

Page 57: ...put voltage is detected during the period of starting UPS UPS has been stopped 69 PFC Stop Cmd Abnormal stuation is detected during the moment of rectifier operating UPS has stopped itself 70 Manuel S...

Page 58: ...ypass line 85 Ext Switch To UPS UPS which is operating in paralel mode has been given a command to transfer the load to inverter line 86 Parallel Comm FE Slave UPS which is operating in paralel mode h...

Page 59: ...Current Short circuit protection is activated for rectifier L2 phase 105 PFC PhL3 OverCurrent Short circuit protection is activated for rectifier L3 phase 106 Single Stop Command to stop itself has be...

Page 60: ...t be bypassed 4 UPS Stopped 5 Charge Failure The charging circuit problem is detected batteries can not be charged In the case of mains interruption critical loads remain energized 6 Fan Failure Fan c...

Page 61: ...attery capacity has fallen below defined limit in battery mode 19 EKO Mode UPS is operating in ECO mode 20 Thyristor Failure One or more thyristor is faulty See the history logs for details 21 BYP Pha...

Page 62: ...the network at the range of 50Hz 2 mains when is out of range 50Hz 0 2 battery mode 50Hz 0 2 Output THD THDv Lineer 3 Non Lineer 4 Crest Factor CF 3 1 Overload Capacity At 125 load 10 min at 150 load...

Page 63: ...At the range of 0 C 40 C for batteries 0 25 C Storage Temperature At the range of 15 C 45 C for batteries 10 60 C Protection Class IP20 Chassis Anti Static Paint Protection Humidity 0 95 Altitude 1000...

Page 64: ...r stanbul Deri Organize Sanayi B lgesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Faks 0216 327 51 64 e mail makelsan makelsan com tr zmir Branch Hakap nar Mah 1348 Sok 2AE Keremo lu Merk...

Page 65: ......

Page 66: ...gesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Faks 0216 327 51 64 e mail makelsan makelsan com tr zmir Branch Hakap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47...

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