Majestic QUARTZ42 Installation Manual Download

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Majestic • QUARTZ32, QUARTZ36, QUARTZ42 Installation Manual • 2412-980 Rev. Q • 3/19

A. Remove Fixed Glass Assembly

WARNING! Risk of Asphyxiation!

Handle fixed glass

assembly with care. Inspect the gasket to ensure it is

undamaged and inspect the glass for cracks, chips or

scratches.

•

DO NOT

strike, slam or scratch glass.

•

DO NOT

operate fireplace with glass removed, cracked,

broken or scratched.

•

Replace as a complete assembly.

Appliance Setup

Figure 11.1 Fixed Glass Assembly

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath

the firebox.

• The splatter guard is a piece of corrugated material

used to protect the appliance during the installation

process before finishing work on the whole hearth is

complete. Splatter guards may be factory-installed

or accompany the decorative front, depending on

the fireplace model. Splatter guards must be re

moved before appliance is fired.

WARNING! Risk of Fire!

Close the ball valve before in-

stalling the splatter guard to prevent accidental lighting.

Remove the splatter guard before lighting the appliance.

• Pull the four glass assembly latches out of the groove

on the glass frame. Remove glass assembly from the

appliance. See Figure 11.1.

GLASS

ASSEMBLY

LATCHES

(BOTH BOTTOM

AND TOP)

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated

inside the firebox or underneath in the control cavity.

D. Install Logs

The QUARTZ32 and QUARTZ36 appliances use a com

mon installation instruction. Both size appliance models

use the same number of components, which are scaled

up or down in size, depending on the model of fireplace

installed.
A separate log installation instruction for the QUARTZ42

is also included in Section 11.D.

Summary of Contents for QUARTZ42

Page 1: ...n and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury de...

Page 2: ...ent Termination Minimum Clearances 14 B Chimney Diagram 15 C Approved Pipe 16 D Use of Elbows 17 E Measuring Standards 18 F Use of Flex Vent SLP FLEX Series 6 5 8 Inch 19 G Vent Diagrams 19 5 Vent Cle...

Page 3: ...ly installed ___________________________ Gas Section 9 Pg 51 53 Proper appliance for fuel type ___________________________ Was a conversion performed ___________________________ Leak check performed a...

Page 4: ...ety Glazing Certification Council SGCC 1595 and 1597 Architectural Testing Inc Reports 02 31919 01 and 02 31917 01 This statement is in compliance with CPSC 16 CFR Sec tion 1201 5 Certification and la...

Page 5: ...plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of...

Page 6: ...ed gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or loc...

Page 7: ...Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300 F minimum continuous exposure ratin...

Page 8: ...could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by...

Page 9: ...219 B 31 1 8 791 36 1 8 918 43 1092 C 27 3 16 691 32 1 16 814 39 1 16 992 D 18 1 16 459 21 1 2 546 23 9 16 599 E 34 1 16 865 37 5 8 956 39 9 16 1005 F 3 9 16 90 3 9 16 90 3 9 16 90 G 6 7 8 175 6 7 8 1...

Page 10: ...ns Firescreen A B F G E D C A B C D E F G QUARTZ32IN IL SRV2401 021 in 28 7 8 25 1 8 31 1 5 8 2 5 8 27 1 8 28 3 4 mm 733 638 787 41 67 689 730 QUARTZ36IN IL DBM36BK in 34 28 3 4 35 15 16 1 5 8 2 5 8 3...

Page 11: ...ions Models A B C D E Min F G H I J K L QUARTZ32IN IL in 42 37 59 1 2 See Section 10 B for Alcove Instal lation 1 2 44 62 1 4 16 1 4 48 1 2 68 3 4 15 1 16 7 1 2 mm 1067 940 1511 13 1118 1581 413 1232...

Page 12: ...learance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Appliance Front of Appliance Rough Opening Width Rough Opening Width Rough Opening Depth Rough Opening Depth QUARTZ...

Page 13: ...ration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltration may be an issue the inside surfaces may be sheetrock...

Page 14: ...DISCHARGE OPENING 4 Termination Location and Vent Information Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep in...

Page 15: ...ectrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2...

Page 16: ...em The QUARTZ32 and QUARTZ36 ONLY are approved for use SLP FLEX7 7 inch venting system DO NOT mix pipe fittings or joining methods from differ ent manufacturers SLP FLEX and SLP FLEX7 venting cannot b...

Page 17: ...E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 9...

Page 18: ...f pipe See Section 12 A for information on effective length of pipe components Horizontal terminations are measured to the outside mounting surface flange of termination cap See Figure 4 6 Vertical te...

Page 19: ...ll shield firestop must be installed When penetrating a combustible ceiling a ceiling firestop must be installed Horizontal runs of vent do not require vertical rise horizontal runs may be level Horiz...

Page 20: ...n in total H when using flex vent H1 V1 Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow WARN...

Page 21: ...n top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow WARNING V Minimum H1 H2 Maximum 90 Elbow 1 2 ft 152 mm 1 2 ft 152 mm 1 ft 305 mm 1 1 2 ft 457...

Page 22: ...tical vent section is required before installing first elbow WARNING V1 Minimum H1 H2 Maximum V2 V1 V2 Min 90 Elbow 2 ft 610 mm 1 2 ft 152 mm 6 ft 1 8 m 1 1 2 ft 457 mm 10 ft 3 0 m 2 1 2 ft 762 mm 12...

Page 23: ...aust restrictor installation Exhaust restrictor Exhaust restrictor Exhaust restrictor Instructions Exhaust restrictors are recommended for these verti cally terminated products which have excessive dr...

Page 24: ...X V2 V1 V2 MIN 90 Elbow 1 1 2 ft 457 mm 1 2 ft 152 mm 2 ft 610 mm 1 1 2 ft 457 mm 3 ft 914 mm 2 1 2 ft 762 mm 5 ft 1 5 m 3 1 2 ft 1 1 m 7 ft 2 1 m 4 1 2 ft 1 4 m 15 ft 4 6 m H MAX 15 ft 4 6 m V1 V2 H...

Page 25: ...1 MIN H MAX V2 V1 V2 MIN 90 Elbow 1 2 ft 152 mm 1 2 ft 152 mm 1 ft 305 mm 1 1 2 ft 457 mm 2 ft 610 mm 2 1 2 ft 762 mm 4 ft 1 2 m 3 1 2 ft 1 1 m 6 ft 1 8 m 4 1 2 ft 1 4 m 14 ft 4 3 m H MAX 14 ft 4 6 m...

Page 26: ...Max V3 Min 1 1 2 ft 457 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 0 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m Note Use SLP Series components only Figure 4 17 Top Vent Vertical Termination continued...

Page 27: ...Note Use DVP Series components only Figure 4 19 H1 H1 MAX 24 in 610 mm H1 9 in 229 mm Maximum Rear Vent Horizontal Termination One 45 Elbow Note Use DVP Series components only H1 For corner installati...

Page 28: ...Note Use DVP Series components only H1 H2 V1 H1 MAX V1 MIN H2 MAX H1 H2 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 ft 914 mm 1 ft 305 mm 3 ft 914 mm 6 ft 1 8 m 5 ft 1 5 m 3...

Page 29: ...nly H1 MAX V1 MIN H2 H3 MAX H1 H2 H3 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 1 2 ft 1 1 m 1 ft 305 mm 2 ft 610 mm 5 1 2 ft 1 7 m 5 1 2 ft 1 7 m 2 ft 610 mm 4 ft 1 2 m 9 1...

Page 30: ...MIN H1 MAX 1 ft 305 mm 3 1 2 ft 1 1 m 2 ft 610 mm 5 1 2 ft 1 7 m 3 ft 914 mm 7 1 2 ft 2 3 m H MAX 7 1 2 ft 2 3 m V1 H1 MAX 40 ft 12 2 m INSTALLED HORIZONTALLY H1 H2 V2 H1 H2 MAX V1 MIN 1 2 ft 152 mm...

Page 31: ...ximum V1 Minimum H2 Maximum H1 H2 Maximum 1 1 2 ft 457 mm Back to Back Elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 1 2 ft 1 1 m 1 ft 305 mm 3 ft 914 mm 6 1 2 ft 2 0 m 5 1 2 ft 1 2 m 2 ft 610 mm 5 ft 1 5 m 10...

Page 32: ...pel exhaust gases One vertical termination cap Prior to installing the gas appliance Have the chimney and adjacent structure inspected and cleaned by qualified professionals Hearth Home Technologies r...

Page 33: ...Secure DV 46DVA GCL adapter to DVP 2SL with 3 1 2 in self tapping screws See Figure 4 25 WARNING Risk of Fire Explosion or Asphyxiation Do NOT connect this gas appliance to a chimney flue serving a s...

Page 34: ...Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing he...

Page 35: ...r external walls The wall shield firestop is included with the termination cap assembly For internal walls A wall shield firestop must be pur chased and installed The opening must be framed on all fou...

Page 36: ...vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Generic Fireplace Shown Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION S...

Page 37: ...fer to the SLP FLEX7 Se ries installation instructions for the minimum initial vertical requirements The following provisions must be followed 1 The elbow heat shield is not required if combustible ma...

Page 38: ...eceding component in the vent system 90 elbows may be installed and rotated to any point around the preceding component s vertical axis If an elbow does not end up in a locked position with the preced...

Page 39: ...of vent pipe make sure to use the fiberglass gasket to seal between the first vent component and the outer fireplace wrap Use 2 self tapping screws to secure the gasket to the outer wrap Note Once the...

Page 40: ...Fireplace Shown Cut the metal retaining band and fold the sides out Figure 6 14 Generic Fireplace Shown Fold the center parts of the retaining band out and use to remove the seal cap Figure 6 15 Gene...

Page 41: ...Place a level on top sides and bottom as shown in Figure 6 18 Secure the appliance to the framing by using nails or screws through the nailing tabs Optional Secure the appliance to the floor by insert...

Page 42: ...ection from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrill...

Page 43: ...n onto the collar Align the seam of the pipe and seam of collar to allow engagement Rotate the vent component to lock into place Use this procedure for all vent components See Figure 7 5 Slide the gas...

Page 44: ...orted every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizo...

Page 45: ...HT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 7 14 Insert Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the gap between the r...

Page 46: ...t overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16...

Page 47: ...Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetr...

Page 48: ...WARNING Risk of Shock Label all wires prior to dis connection when servicing controls Wiring errors could cause improper and dangerous operation Verify proper operation after servicing WARNING Risk o...

Page 49: ...E 1 Ignition module valve pilot and wall switch operate on 3 volts 110 120 VAC is required at junction box unless equipped with battery back up TRANSFORMER 3 VAC PLUG IN PLUG IN BLACK RED BATTERY PACK...

Page 50: ...itch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1...

Page 51: ...hipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure could ca...

Page 52: ...hort horizontally terminating or vertically terminating vent configurations prior to the initial fire up Propane P Installations It is recommended that the air shutter on propane appliances remain at...

Page 53: ...dentification Verification The burner may be accessed for identification and veri fication purposes This task should be performed by a qualified service technician The logs and burner must be removed...

Page 54: ...aterials must never overhang into the glass opening Observe all clearances when applying combustible materials Confirm that appliance is plum square and level See Section 6 Seal joints between the fin...

Page 55: ...nsion B on Appliance Dimension Diagram Figure 3 1 Figure 10 5 Combustible Mantel Legs or Wall Projections Acceptable on one side of opening Note Clearance from opening to perpendicular wall Figure 10...

Page 56: ...980 Rev Q 3 19 56 Figure 10 7 Rear Vent Non Combustible Zone Above Appliance Figure 10 8 Top Vent Non Combustible Zone Above Appliance 3 1 2 IN MIN 12 IN MINIMUM WITH ELBOW HEAT SHIELD INSTALLED 15 I...

Page 57: ...nt Finishing Only decorative fronts certified for use with this appliance model may be used Contact your dealer for a list of dec orative fronts that may be used Once you have deter mined what kind of...

Page 58: ...may be factory installed or accompany the decorative front depending on the fireplace model Splatter guards must be re moved before appliance is fired WARNING Risk of Fire Close the ball valve before...

Page 59: ...s QUARTZ36 Shown Figure 3 Hand Bend Tab Locations QUARTZ36 Shown HAND BEND TABS 1 Locate the four hand bend tab on the base pan and bend each tab up to 90 degrees See Figure 3 LEFT REAR BASE LOG RIGHT...

Page 60: ...of this log will be positioned by the front left hand bend tab The face of the log should contact the base pan edge See Figure 6 Figure 6 Install Left Front Base Log 5 Locate and install the right fro...

Page 61: ...Install log by placing it on top of the log voids The tip of the log will contact front lip of base pan See Figure 11 Figure 12 Install Middle Right Cross Log 10 The middle right cross log 7 will res...

Page 62: ...ns of the three log pins See Figure 3 5 1 1 2 3 4 6 7 Reference Figure 1 for identification of logs It is important to lay the logs out in order as shown in Figure 1 Some logs are similar to others in...

Page 63: ...own in Figure 6 Figure 6 Install Log 3 5 LOG 4 Locate and install the Log 4 by installing the left end of the log over the right log pin and press ing down to engage the log pin The face of the log sh...

Page 64: ...remainder should be placed in the manual bag assembly and left with the homeowner Do not store beneath the appliance Install Lava Rock by placing it by hand in the locations denoted by arrows in Figur...

Page 65: ...y from appliance 2 Remove four shoulder bolts from manual bag assembly and install as shown in Figure 11 2 3 Hang decorative front onto shoulder bolts 4 Install hood on appliance by inserting into the...

Page 66: ...8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop DVP45 45 Elbow DVP Pipe see chart Effective Height...

Page 67: ...1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall...

Page 68: ...mm RF12 Roof Flashing Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Br...

Page 69: ...12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to...

Page 70: ...mm 4 1 2 IN 114 mm 16 11 16 IN 424 mm 13 5 8 IN 346 mm 12 1 2 IN 318 mm 12 1 2 IN 318 mm 20 3 4 IN 527 mm 13 5 8 IN 346 mm EFFECTIVE LENGTH 32 IN 813 mm MIN 35 IN 889 mm MAX PVI SLP B Power Vent Inli...

Page 71: ...mm 8 IN 203 mm 4 3 8 IN 112 mm 10 IN 254 mm 5 1 4 IN 135 mm 2 1 4 IN 57 mm 9 1 2 IN 241 mm 4 3 4 IN 121 mm 2 1 4 IN 57 mm 1 1 2 IN 38 mm 6 1 4 IN 159 mm Front View Top View Side View PVLP BEK Brick K...

Page 72: ...ht Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640 mm 8 1 16 in 205 mm 10 7 8 in 276 mm 8 7 8 in 22...

Page 73: ...field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm...

Page 74: ...rmination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLK SNKD Snorkel Termination Cap SLP TVHW...

Page 75: ...ial Colinear Appliance Connector 768 380A Stainless Steel Flex Pipe DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 11 Coaxial to Colinear Vent Components SLP HHW2 Horizontal High Wind Terminati...

Page 76: ...if you have questions Optional Fan Kit If desired a fan may be added Contact your dealer to order the correct fan kit Optional Glass Kit Follow the instructions supplied with the glass kit Contact you...

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