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Mainship 40 Trawler Single & Twin • Engines and Transmissions

11.7

Troubleshooting

Problem

Possible Cause

Solution

Engine not starting

No fuel reaching engine

Fuel tank vent blocked. Clean hose
and fitting to remove material. Make
sure hose is not pinched

Fuel line obstructed. Check fuel
lines. Make sure line is not pinched

Clogged engine fuel filter. Refer to
engine manual for instructions on
cleaning filter

Fuel supply valve closed at tank.
Open valve

Improper starting procedures

Review starting procedures in engine
manual

Contaminated fuel

Inspect for water or other contami-
nants in fuel. If contaminated, drain
tank and flush with fresh fuel

Engine starter not cranking

Discharged battery

Recharge or replace battery

Neutral safety switch misaligned

Move throttle lever up and down
slightly over the détente while mov-
ing ignition switch. (Have dealer
check switch as soon as possible)

Corroded battery terminals

Clean battery terminals

Loose battery terminals

Tighten connections

Bad starter switch

Test switch continuity. Replace
switch if required. See your dealer
for service

Replace switch

Hydrolock

See instructions in this Section under
“Hydro-Lock”. See your dealer imme-
diately

Jammed “starter drive.”

Loosen starter motor, then free stuck
gear

Engine speed erratic

Pinched or clogged fuel lines

Replace line or remove obstruction

See your dealer for service

Contaminated fuel

Drain fuel tank and lines. Flush with
clean fuel and replace fuel filters.
See your dealer for service

Engine running rough

Defective fuel pump

Have your dealer check pump

Idle speed too low

Check idle speed and adjust as
needed

Faulty ignition system components

See your dealer for service

Clogged fuel filter

Clean or replace filter

Pinched fuel lines

Straighten lines

Summary of Contents for 40 Trawler Single

Page 1: ...Operator s Operator s Manual Manual V1 011508 P N 1034082 40 Trawler 40 Trawler Single Twin Single Twin ...

Page 2: ...valid The individual warranty cards are contained in the owner s packet along with all of the O E M manuals please remem ber that all the information contained in the O E M manuals supercedes the information con tained in this manual Finally if you are new to boating be certain to learn the proper rules of seamanship to ensure the safety of your passengers Refer to Chapman s Piloting Seamanship an...

Page 3: ...ned to MAINSHIP by the dealer will ACTIVATE YOUR WARRANTY COVERAGE Until we receive your warranty registration your Mainship warranty is not in effect Involve you in our CUSTOMER SATISFACTION PROGRAM leading to an exchange of our Mainship gift for your opinions on your new Mainship and Place you on our distribution list for the Mainship Newsletter publication Everyone here at the Mainship Corporat...

Page 4: ...ced and the market accepted the new breed with enthusiasm Today Mainship Corporation is the leading manufacturer of production trawlers building 6 different models with many more on the drawing boards Production is split between the St Augustine facility it shares with the Luhrs Corpoation How to Use this Manual Many people read their owner s manual from beginning to end when they first receive th...

Page 5: ...r s Manual at a Glance 1 Introduction 2 Forms 3 Warranty 4 Boating Safety 5 Fuel System 6 Underwater Gear 7 DC Electric System 8 AC Electric System 9 Water System 10 Sanitary and Bilge Systems 11 Engines and Transmissions 12 Underway 13 Maintenance 14 Glossary ...

Page 6: ...ted Warranties 3 5 Owner s Problem with Warranty Service 3 5 Warranty Registration 3 6 Governing Law Jurisdiction 3 6 Tort Liability 3 6 Severance 3 6 Warranty Program 3 8 Pre Delivery Service Record 3 9 4 Boating Safety 4 1 4 1 Safety 4 2 4 2 Carbon Monoxide Hazard 4 4 Know the Dangers 4 7 4 3 Other Dangers 4 10 4 4 Fire 4 12 4 5 Distress Signals 4 13 Interior Arrangement 4 15 General Boat Arrang...

Page 7: ...win 9 10 Raw Water System Single 9 11 Raw Water System Twin 9 12 10 Sanitary Systems 10 1 10 1 Black Water 10 2 10 2 Gray Water 10 4 10 3 Bilge Water 10 4 10 4 Other Waste Related Equipment 10 5 Troubleshooting 10 6 Waste System Single 10 7 Waste System Twin 10 8 11 Engines and Transmissions 11 1 11 1 The Engine 11 2 11 2 Transmission 11 5 11 3 Operations and Maintenance 11 5 Troubleshooting 11 7 ...

Page 8: ...Mainship 40 Trawler Single Twin Operator s Manual H This Page Intentionally Left Blank ...

Page 9: ...V1 011508 P N 1034082 40 Trawler 40 Trawler Single Twin Single Twin Introduction Introduction Chapter 1 ...

Page 10: ...ating equipment Understand and follow the rules of the road Learn how to navigate a boat in the proper sea and weather conditions Register your boat contact state boating authorities or the marine dealer for the registration requirements Boating Safety courses provide owners and operators with the opportunity to gain knowledge and experience in a variety of skills Navigation Seamanship and boat ha...

Page 11: ...f Beaufort 4 or less REF EN ISO 12217 1 3 Dealer s Responsibilities In addition to a pre delivery check and service of your boat your dealer should give to you A description and demonstration of the safety systems features instruments and controls of your boat An orientation in the general operation and mechanical systems of your boat An explanation of the Mainship CSI Program and Hot Alert proces...

Page 12: ... be included in all correspondence and orders Failure to include it creates delays Also of vital impor tance are the engine serial numbers and part numbers when writing about or ordering parts for your engine Refer to the engine manufacturers manuals for locations of engine serial numbers and record them for future reference 1 8 Manufacturers Certifications As a boat manufacturer Mainship builds t...

Page 13: ... equipment installed on your boat refer to the manual for that com ponent If a problem is not handled to your satisfaction Discuss any warranty related problems directly with the service manager of the dealership or your sales per son Give the dealer an opportunity to help the service department resolve the matter for you If a problem arises that has not been resolved to your satisfaction by your ...

Page 14: ...Notes Mainship 40 Trawler Single Twin Introduction 1 6 ...

Page 15: ...40 Trawler 40 Trawler Single Twin Single Twin Documents Forms Forms Chapter 2 V1 011508 P N 1034082 ...

Page 16: ... form each boating season to make sure you have a good supply The MAINTENANCE LOG Fig 2 5 helps to keep main tenance records in one place Using this log will allow you to track maintenance work that has been completed and to determine when maintenance is required Your dealer will also find this information helpful If you decide to sell your boat the maintenance record will make your boat seeable b...

Page 17: ... Association for its Boat Certification Program The locator drawings will help you find the location of devices and equipment Note Efforts have been made to make the drawings in this manual consistent with production However in the effort to improve this vessel modifications have been made in the design that may date some of the drawings in this manual On the next few pages you will find sample fo...

Page 18: ...2 4 Mainship 40 Trawler Single Twin Documents and Forms Fig 2 1 ...

Page 19: ...lter___________________________________ Generator Oil Type__________________________ Oil Filter___________________________________ Transmission Oil Type ________________________ Water Capacity_____________________________ ENGINE AND TRANSMISSION Engine Manufacturer _________________________ Model____________________________________ Engine Serial No Port _______________________ Stbd________________...

Page 20: ..._________________________________________________________________ Manufacturer_______________________________________________________________________ Model No ________________________________ Serial No ____________________________ _ ITEM ____________________________________________________________________________ Manufacturer_______________________________________________________________________ M...

Page 21: ..._____________________________________________________ ____________________________________________________________________________________________ Departed from_______________________________________________________________________________ Date____________________________________________Time________________________________________ Destination________________________________________________________...

Page 22: ...2 8 Mainship 40 Trawler Single Twin Documents and Forms Date Maintenance Performed Hourmeter Maintenance Log Fig 2 5 ...

Page 23: ...2 9 Mainship 40 Trawler Single Twin Documents and Forms Notes ...

Page 24: ...2 10 Mainship 40 Trawler Single Twin Documents and Forms This Page Intentionally Left Blank ...

Page 25: ...Warranty Warranty Chapter 3 40 Trawler 40 Trawler Single Twin Single Twin V1 011508 P N 1034082 ...

Page 26: ...eafter during the five year period During the first two 2 years of the first use purchas er s ownership Mainship will pay for 100 of the repair cost During the third year of the first use purchaser s ownership Mainship will pay for 75 of the repair cost During the fourth year of the first use purchaser s own ership Mainship will pay for 50 of the repair cost During the fifth year of the first use ...

Page 27: ...vice for your Mainship Yacht including any allegedly defective part you as owner must make a specific and detailed claim in writing to an authorized Mainship Dealer within the applicable warranty period Warranty repairs may be performed at the authorized Mainship Dealers servicing location or at an otherwise Mainship approved ser vicing facility at Mainship s discretion The owner is responsible fo...

Page 28: ...finishes Any Mainship product identified by Mainship to an authorized dealer as too damaged to be warranted Paint gelcoat upholstery damage plastic finishes engines engine parts bilge pumps stoves blowers pressure water pumps propellers shafts rudders controls instruments Problems caused by improper operation and maintenance storage cradling blocking normal wear and tear misuse neglect accident co...

Page 29: ...dates of the limited warranties OWNER S PROBLEM WITH WARRANTY SERVICE In the event the first use purchaser or registered subsequent owner has any problems or questions regarding the Mainship warranty or the Mainship warranty service being provided by an authorized Mainship Dealer please forward that question or problem directly to the authorized Mainship Dealer in writing explaining your problem a...

Page 30: ...ervice Representative GOVERNING LAW AND JURISDICTION U S law governs this limited warranty Each party hereby irrevocably submits to the exclusive jurisdiction of the U S courts in respect of any claim or matter arising out of or in connection with this limited warranty TORT LIABILITY Nothing in this limited warranty shall limit or exclude the liability of either party for a Death or personal injur...

Page 31: ...ownership you should contact your Mainship selling dealer or to call us directly at 800 248 2980 if they are not able to assist Please confirm the information at the bottom of this page and mail a copy to us We will make any correc tions as required Thank you for being part of the Mainship family Customer Relations ______________________________________________________ Hull ____________Model _____...

Page 32: ...on any warranty work that will exceed 300 00 You will receive an authorization number which should appear on the Warranty Claim Form Use of authorization number will facilitate payment 6 All claims for warranty work must be filed on a standardized Mainship Warranty Claim Form within thirty 30 days of completion of work or claim may ne denied 7 DEALER CENTRAL PROCESS Warranty claims will be reviewe...

Page 33: ...3 9 Mainship 40 Trawler Single Twin Warranty SAMPLE ...

Page 34: ...FACT OR WRITTEN PROMISE OF ANY KIND BY Mainship ITS AGENT OR ANY OTHER AGENT MADE IN CONNECTION WITH THE SALE OF THE VESSEL ITS ENGINE S AND EQUIP MENT NOR DOES IT AFFIRM OR PROMISE THAT SUCH MATERIAL OR WORKMANSHIP IS DEFECT FREE NOR IS IT A WARRANTY OR GUARANTEE THAT CERTAIN CONDITIONS DO NOT EXIST THIS CHECKLIST IS NOT AN EXPANSION OF OR AMENDMENT TO ANY WARRANTIES PROVIDED OR A SUBSTITUTE FOR ...

Page 35: ...3 11 Mainship 40 Trawler Single Twin Warranty SAMPLE ...

Page 36: ...Notes 3 12 Mainship 40 Trawler SIngle Twin Warranty ...

Page 37: ...V1 011508 P N 1034082 40 Trawler Single Twin Single Twin Boating Safety Safety Chapter 4 ...

Page 38: ...g and safety procedures and precautions in this manual and the other manuals in the owner s packet before you launch your new boat 4 1 1 Safe Operation Following is general information about safe operation Keep your boat and equipment in safe operating condi tion Inspect the hull engines safety equipment and all boating gear regularly Important Federal law requires you the owner to provide and mai...

Page 39: ...these inspections and are allowed time to make correction without prosecution Check with the appropriate state agency or the Coast Guard Auxiliary for details 4 1 4 Rules of the Road Navigating a boat is much the same as driving an automo bile Operating either one responsibly means complying with a set of rules intended to prevent accidents Just as you assume other car drivers know what they are d...

Page 40: ...ncy as a Type II PFD It has little or no turning ability People participating in water sports often prefer this PFD because it is intended for use in waters where quick res cue is possible and it is generally the most comfortable for continuous wear D PFD Type IV Throwable You must also have aboard at least one throwable PFD Type IV device The Type IV device can be thrown to a person in the water ...

Page 41: ...r of symptoms and the order of their appearance may change for different people Watering and Itching eyes Tightness in the chest Flushed Appearance Ringing in the ears Throbbing Temples Inattentiveness Convulsions Drowsiness Headache Dizziness Vomiting Collapse Nausea Fatigue 4 2 5 Effects of Carbon Monoxide When inhaled Carbon Monoxide is absorbed by the lungs and reacts with the blood hemoglobin...

Page 42: ...ts for corrosion discoloration or flaking Check that all hose clamps are in good condition and properly tight ened Carefully inspect all exhaust and cooling hoses for signs of wear dry rot cracking discoloration chafing or swelling If any of these conditions exist have the entire system inspected and corrected by a qualified technician before starting the engines or generator Next start each engin...

Page 43: ... closed Exhaust from another vessel that is docked beached or anchored alongside your boat can emit poisonous carbon monoxide gas into the cabin and cockpit of your boat Even with properly vent ed exhaust your boat should be a minimum of 20 feet from the nearest boat that is running a generator or engine Slow speeds or idling in the water can cause carbon monoxide gas to accumulate in the cabin co...

Page 44: ...generator exhaust from your boat while under way and operating with a high bow angle can cause excessive accu mulation of Carbon Monoxide gas within the cabin and cockpit areas of your boat Always provide adequate ventilation and redistribute the load to lower the boat angle Figure 4 6 When protective weather coverings are in place engine or generator exhaust from your boat while docked and or run...

Page 45: ...ls CAUTION This alarm will only indicate the presence of Carbon Monoxide gas at the sensor Carbon Monoxide gas may be present in other areas WARNING To reduce the risk of Carbon Monoxide poisoning test the alarm s operation after the boat has been in stor age before each trip and once a week during use DO NOT attempt to test the alarm by any other means than by using the Test Reset button DO NOT a...

Page 46: ...rning devices which pro vide audible and visual signals for levels under 30 PPM How else to protect your family from Carbon Monoxide Ensure alarms are installed properly Carefully read and follow ALL the instructions in this manual Test your unit every week Alarms that do not work do not alert you to the presence of Carbon Monoxide Make regular visual inspections of all fuel burning equip ment inc...

Page 47: ...r other object that will work like an anchor Radar reflectors if installed on your boat should be 18 inches diagonally They should be placed 12 feet above the waterline Otherwise a boat with radar may have trouble seeing your boat WARNING Never attach tow line to deck cleat or anchor wind lass Cleat or windlass may pull free from deck and cause serious personal injury or property damage 4 3 2 Fog ...

Page 48: ...or decades they have been largely overlooked by many responsible boat owners Just as important as acquiring the knowledge to rescue a person is the ability to help yourself if you are the person overboard Be sure and refer to your Chapman Piloting Seamanship and Boat Handling manual supplied with your new boat It is packed with useful and essential safety and emergency procedures to ensure you hav...

Page 49: ...Boats owned in the United States and operating on the high seas must also carry visual distress signal equipment Visual distress equipment must be in serviceable con dition and stowed in a readily accessible location Equipment having a date showing useful service life must be within the specified usage date shown Both pyrotech nic and non pyrotechnic equipment must be U S Coast Guard approved Pyro...

Page 50: ... as the sidelight appears The stern light should disappear and sidelight appear at 22 5 degrees abaft the beam If you don t see the green starboard sidelight or the red port sidelight when the stern light disappears there is a problem with the arc of one or all of these lights This means that if another boat were approaching you at the angle where no lights are seen there is increase risk of colli...

Page 51: ...ng Ventilation Forward State Room Toilet Galley Sink Salon Hanging Locker Helm Ventilation Aft Entrance Lazerette Hatch Ventilation Portlights Ventilation Windows Ventilation Windows Hanging Locker Ventilation Deck Hatch Shower Guest State Room Engine Hatch Stove Microwave Settee ...

Page 52: ...ns Length Overall Measure from lowest component on boat Wat ft f f Co Chine Tunne Tunnel Hulls Pulpit Waterline Length Transom Length Overall Measure from lowest component on boat Waterline Flare Sheer Draft f f TopSides T T Cockpit Chine Tunnel Tunnel Hulls only n Pulpit Helm Fwd Aft f f Midship ps Port holes For fresh air ventilation v Sandshoe ...

Page 53: ...0M Length Overall Less pulpit and platform 36 9 11 20M Beam 14 2 4 32M Clearance Height with Mast upright 17 4 5 30M Clearance Height with Mast lowered 12 6 3 81M Sleeping Capacity 6 Fuel Capacity 300 Gallons 1 136 Liters Water Capacity 118 Gallons 492 Liters Holding Tank Capacity 40 Gallons 178 Liters ...

Page 54: ...Mainship 40 Trawler Single Twin Boating Safety 4 18 Notes ...

Page 55: ...V1 011508 P N 1034082 Fuel Systems Systems 40 Trawler 40 Trawler Single Twin Single Twin Chapter 5 ...

Page 56: ...m the deck fills or hull vents and take notice if there is any odor of fuel Once aboard open the cabin door and sniff at the doorway then inside the cabin for fuel odor Open the engine compartment hatch and sniff for fuel odor Inspect the engine compartment and all bilge compartments for fuel leaks and sniff for fuel odor If there are any signs of fuel leakage either visually or by odor open doors...

Page 57: ...roper way to disconnect and disable any possible source of ignition Contact your dealer or Customer Service immediately The engine room blower is installed to assist you in removing heat and fuel vapors from your engine room area Check the DC Electrical system and the Engines and Transmissions chapters for more information about the blower Figure 5 1 5 1 1 Fuel Tank Grounding System The fuel tanks...

Page 58: ...ed often for leaks and signs of wear dry rot chaf ing or swelling A good way to inspect the fuel hoses is to run your hand along the length of the hose including the fittings Leaks will be revealed as wet spots on your hand If any evidence of hose deterioration is present have a qualified technician replace all the hoses with USCG Type A1 hoses immediately Note If a leak is found turn off battery ...

Page 59: ... the end of this chapter for the location of the Generator Filter tagged This is a fuel water separator type filter To service the filter Make sure the engine is off Close shut off valve between fuel tank and filter if applicable Open vent plug on mounting head with a wrench Note Do not leave drain open for very long as it will empty filter of all fuel When fuel is detected coming out of drain clo...

Page 60: ...he top of the tank for thermal expansion Fill slowly near the top to avoid overflow Remove nozzle after tank is full and replace fill cap Make sure cap is tight If any fuel was spilled clean it up immediately After fueling is complete open all hatches doors and compartments Visually check all fuel fittings lines and tanks for fuel leakage Check all lines up to engines and generator Smell for fumes...

Page 61: ...d back If your unit looses prime inspect upstream hose connections first otherwise disassemble the unit and inspect the seal and ball Air bubbles or fuel leakage appearing from the drain may indicate that the drain is not closed completely Specifications 30 35 in lbs The element should be replaced every 10 000 miles every 500 hours every other oil change annually or if the first indication of powe...

Page 62: ...low it to burn Keep LPG cylinders or tanks cool as pressurized con tainers will explode if subjected to high temperatures Small LPG fires can be attacked with dry powder fire extinguishers provided the fuel supply can be turned off after the fire is extinguished 5 5 4 Accidental Release Measures As these substances have a very low flash point any spillage or leak is a severe fire and or explosion ...

Page 63: ...t occurs Skin Will cause cold burns frostbite if skin contact with liquid occurs Figure 5 5 Exposure Limits Long Term Exposure Limit PPM 8 hr TWA Short Term Exposure Limit PPM 10 min period Butane 600 750 LPG 1000 1250 Propane None Established Considered to be an asphyxiate at high concentra tion in air source India LPG Inhalation Low vapor concentrations may cause nausea dizziness headaches and d...

Page 64: ...ve before changing tank Do not use for comfort heating Use special care for flames near urethane foam Once ignited it burns rapidly producing extreme heat and releasing hazardous gasses and consum ing large amounts of oxygen Specifically follow all warnings and instructions in your Owner s Manual your Operator s Manual and the equipment Manufacturer s Manuals provided to you Mainship 40 Trawler Si...

Page 65: ... correct problem fuel tank and lines may need to be drained and flushed See your dealer for service Diesel engines Check fuel water separators Drain if necessary Check with your dealer Engine cranks but will not start fuel system Lack of fuel Clogged fuel filter Clean fuel filter check fuel level Check whether anti siphon valve if so equipped is stuck shut Improper starting procedure Re view start...

Page 66: ...Notes Mainship 40 Trawler Single Twin Fuel System 5 12 ...

Page 67: ...V1 011508 P N 1034082 Underwater Gear Gear Chapter 6 40 Trawler 40 Trawler Single Twin Single Twin ...

Page 68: ... of your boat This sec tion will detail the components that are submerged or underwater most of the time 6 1 1 Propellers The propeller supplied with your Mainship boat has been selected as the best propeller for average use Consider keeping an extra propeller on your boat If the propeller becomes damaged you can replace it with a spare and continue your outing Check with your Mainship dealer if y...

Page 69: ... If there is leakage the lip seal may need replacement the log may be out of alignment or the shaft may be bent or scored Have your dealer check any persistent leakage 6 1 5 Struts The propeller shaft is supported by a manganese bronze strut fastened to the bottom of the hull The strut has replaceable bearings to minimize wear and to pro tect the shaft at the points where it passes through the str...

Page 70: ...ship 34 Trawler Hardtop has a manganese rudder The rudder shaft stuffing box provides an open ing for the rudder shaft through the bottom of the boat The stuffing box keeps water from leaking around the shaft into the boat These also use a dripless stuff ing box However because the friction involved in the shaft seal is not evident in the rudder shaft no coolant is needed to keep the bearings cool...

Page 71: ...and increases fuel economy Preserves good forward visibility and increases safety WARNING Use short bursts to move your trim tabs Holding the switches to long could cause sudden steering problems Port Trim Tab Trim Tab Ram Figure 6 7 6 3 Trim Tabs The trim tabs are two flat plates hinged below the water line on the transom at the rear and are raised or low ered hydraulically by using the rocker sw...

Page 72: ...ance the intake would be positioned reverse of the one pictured so that water would be forced through the intake with pressure from the movement of the boat Care should be taken that these intakes and pick ups are cleaned of barnacles and other growth as specified in the maintenance section of this manual to maintain a clear open passageway Figure 6 9 Bow down Plowing Proper Trim 3 to 5 Bow up ang...

Page 73: ...nchor chain Insert the emergency handle into the clutch nut Turn handle clockwise to retrieve anchor To operate from the bow Switch the power on at the controls Remove the safety hook Lift the protective cap from the foot switch and depress the up or down switch for the desired result To operate from the helm Make sure that the safety hook is removed from the anchor chain Turn the windlass switch ...

Page 74: ...Figure 6 10 Emergency Handle Clutch Nut Drum Upper Cone Chain Pulley Lower Cone Windlass Profile Illustration Mainship 40 Trawler Single Twin Underwater Gear 6 8 ...

Page 75: ...al away Replace propeller If vibration con tinues see your Mainship dealer for service Check shaft log for wear Avoid sud den torque changes See your dealer for repairs Replace See your dealer for service Poor performance Material wrapped around propeller Damaged propeller wrong propeller in use Run engines in reverse If necessary stop engines and cut or pull material away Replace propeller Troubl...

Page 76: ...Notes Mainship 40 Trawler Single Twin Underwater Gear 6 10 ...

Page 77: ...DC Electric Systems Systems 40 Trawler 40 Trawler Single Twin Single Twin Chapter 7 V1 011508 P N 1034082 ...

Page 78: ...ou leave your boat unattended 7 1 1 Battery Switches Each battery bank is wired to a battery selector switch Fig 7 1 located on the engine room aft bulkhead The battery switch controls the delivery of DC power from the batteries to the engine and all components using DC power Off position On position Figure 7 1 Battery Switch 7 1 2 Battery Switch Panel The battery switch panel supplies power to al...

Page 79: ...tteries or equivalent MFG PN Group Size Volts Qty Stowaway ST8DDC400 8D 12 3 ST27DP730 27 12 1 4 With Optional Inverter 5 with Optional Bow Thruster 7 1 4 Battery Charging System An alternator on the engine charges the battery while the engine is running Check your engine information packet for more information about these systems The battery charger fig 7 3 is located on the engine room fwd bulkh...

Page 80: ... ed on the transom which allows corrosion of the anode but prevents corrosion of the underwater components General maintenance of the bonding system consists of yearly replacement of the sacrificial anodes This should be completed during the spring launch procedure for example The anode may require more frequent replace ment depending on your docking location and the length of your boating season ...

Page 81: ...DC electrical systems and compo nents Since the largest part of your controls are at the MDP we will start there and run down the systems and components as they are listed on the MDP from there we will look at the battery switch panel and finally the helm controls 7 2 1 DC Main In order to energize the DC system aboard your boat besides the battery switch you must turn the breaker marked DC Main t...

Page 82: ...inship 40 Trawler consult your Owners Packet and find the documentation for the CO Monitors Fig 7 9 gives you a look at the CO monitor Figure 7 9 CO Monitor 7 2 6 Entertainment Centers The entertainment centers in the berthing areas of your boat are 12 volt DC powered The power is supplied through the MDP the television is AC powered the ste reo is DC powered More information about the controls of...

Page 83: ...is part of the Sanitary Systems and more information about the Shower Sump can be found in that section however the breaker control for the show your safety The horns are DC powered and the controls are located at the helm 7 2 10 Bilge Pump Systems The Mainship 40 Trawler is equipped with 3 bilge pumps and one emergency bilge pump For locations of the bilge pump systems consult your Mechanical Arr...

Page 84: ... To operate the 12 Volt DC System 1 Switch the main battery switch in the cockpit ON 2 Switch on relevant breakers at battery switch 3 Switch the DC main circuit breaker at electrical panel to ON 4 Switch on relevant breakers at the DC Panel Note Always switch circuit breakers off when you leave your boat unattended 7 3 2 To manually operate your bilge pumps Note The power to the MDP does not need...

Page 85: ...0 and imprisonment for up to ﬁve years 7 3 4 To operate the bilge blower or ventilation system 1 Power up the DC system as discussed in this sec tion 7 3 5 Diesel Engines Diesel Generator 2 At the MDP switch the blower on 7 3 6 Gas Engines Gas Generator 2 With Gas engines you have a blower in both the engine compartment and the generator or Lazarette compartment There is a blower switch located at...

Page 86: ...ht to an acceptable level After pressing the reset switch the alarm will sound a beep every 30 thirty seconds until the CO is lowered to the low CO level If not brought down to this level the CO alarm will sound in approx 6 minutes 7 3 8 3 CO Monitor Malfunction If the indicator light flashes alternating red green accom panied by a beep sound every 15 fifteen seconds and pressing the test reset sw...

Page 87: ...the Electronics package optional 8 Accessory or extra breaker slots 9 Not Used 10 Controls power to the Electronics package optional 11 Mid Bilge Pump 12 Aft Bilge pump 13 Stereo memory 14 Electronic engine control optional 15 Electronic Control Main 16 Breaker for Oil Changer optional 17 Breaker for Anchor Windlass 18 Main Battery switch 19 Generator Battery switch Note The breakers installed are...

Page 88: ...rawler Single Twin DC Electric Systems 7 12 Main Distribution Panel for DC Voltage Fig 7 14 Details of legend on the following page 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 29 30 31 28 24 25 26 27 ...

Page 89: ...ric and the Waste and Sanitation chapters 18 Bilge Blower The breaker for your bilge blower 19 Optional Propane Stove This breaker controls the fuel solenoid valve that supplies fuel to your optional propane stove 20 Optional Propane Stove This breaker controls the fuel solenoid valve that supplies fuel to your bridge pro pane stove 21 22 Accessory 23 Shower Sump Indicator light illuminates when t...

Page 90: ...rt Engine Start Stop Switch 16 Windshield Washer 6 Port Engine Display 17 Port Wiper 7 Starboard Engine Display 18 Center Wiper 8 Indicator Lights for bilge pumps and generator 19 Stbd Wiper 9 Starboard Engine Start Stop Switch 20 Windlass Power 10 Electronic Engine Control 21 Windlass Control 11 Emergency engine shutdown over ride Indicator light with audible alarm when Halon system is activated ...

Page 91: ...r dealer check battery char ger 12 volt DC device not working circuit breaker for device is off Weak or dead battery Faulty electrical connection Switch breakers to on Change battery selector switch posi tion recharge battery Check 12 volt DC connections tighten or repair as needed Cabin lights not working off or dim Cabin breaker for device is off Weak or dead battery Light bulb burned out Switch...

Page 92: ...Mainship 40 Trawler Single Twin DC Electric Systems 7 16 Notes ...

Page 93: ...V1 011508 P N 1034082 AC Electric Systems Systems 40 Trawler 40 Trawler Single Twin Single Twin Chapter 8 ...

Page 94: ... system components dry CAUTION Be certain the water heater is full of water and does not contain air If the water heater is not full of wa ter damage to the heating elements may result when electrical power is turned on to the unit AC Electric System Besides a 12 VDC negative ground system your boat has a 120 V 60 Hz 220 230 V 50 Hz AC system This section gives you the basic knowledge you will nee...

Page 95: ...e shore power cables from the boat s inlet receptacles Store the cables in a safe place where they will not become wet or damaged 8 1 2 Isolation Transformer Beyond the shore power connection and the shore power breaker your AC power will be routed through the Isolation Transformer See the Mechanical Arrangement Illustration for the location of the ISO transformer The ISO transformer is a standard...

Page 96: ...ward of the generator sea strainer 7 At generator control panel turn all 120 Volt circuit breaker OFF Make sure slide bar is moved up to lock out shore power breaker 8 For Gen Sets other than Northern Lights During cold weather starts place the controllers start stop switch in the Stop Preheat position for 15 20 sec before attempt ing to start the generator 9 Press and hold in either the remote GE...

Page 97: ...manufacturer s manual for operating information CAUTION Be certain the water heater is full of water and does not contain air If the water heater is not full of wa ter damage to the heating elements may result when electrical power is turned on to the unit 8 1 6 Battery Charger The boat s batteries are normally charged whenever the engine is running If you are docked for an extended period of time...

Page 98: ... unit This type of unit can heat or cool your boat The air conditioning pump draws in sea water through a seacock in the bilge when the air conditioner is running The air condition unit is controlled through the breaker switch at hte AC Distribution Panel When using the air conditioner its breaker swtch must in the ON position To operate the air conditioner 1 Open the air conditioner seacock The v...

Page 99: ...Mainship 40 Trawler Single Twin AC Electric Systems 8 7 Main Distribution Panel for AC Voltage Figure 8 5 Details of legend on the following page 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ...

Page 100: ...select for ward or aft shore power supplies 3 AC Volt Meter allows you to monitor the volts being fed from selected power source 4 Fwd Shore Power Breaker 5 Aft Shore Power Breaker 6 Shore Power Feed Breaker 7 Generator Breaker 8 Battery Charger 9 Stove Breaker 10 Water Heater Breaker Note see the section about your water heater before energizing 11 A C Pump Breaker Note be sure and read the sec t...

Page 101: ...dealer Inadequate power to AC devices generator running Electrical demand greater than gen erator output Switch off devices and equipment not needed Switch PARALLEL breaker off to reduce demand Use shore power AC line if available Continuous tripping of main breaker Cause of problem not corrected Determine cause and correct problem before resetting breaker See your dealer if problem persists Gener...

Page 102: ...Mainship 40 Trawler Single Twin AC Electric Systems 8 10 This Page Intentionally Left Blank ...

Page 103: ...V1 011508 P N 1034082 Water Systems Systems 40 Trawler 40 Trawler Single Twin Single Twin Chapter 9 ...

Page 104: ...ources which supplies water at a higher pressure than the boat s onboard system pressure The pressure regulator on the water inlet reduces the pressure of the dockside supply to match the boat system s lower pressure This dockside water does not fill the water tanks Figure 9 1 Important Always disconnect the dockside water supply when you leave your boat unattended A major leak or break in the sys...

Page 105: ...o a preset level for example a pressure drop caused by opening a faucet The pump will then run again until the system is pressurized and turn itself off The pump has a built in check valve to prevent backflow through the pump Figure 9 2 Important Operate the fresh water pumps only when there is water in the tank Running the pumps dry will damage the diaphragm If the pumps run from time to time eve...

Page 106: ... done with the aid of raw water from the main engine intake Heat from the closed cooling system on the engine is transferred to the cooler seawater through heat exchangers inside the engine The raw water is then discharged through the exhaust 9 2 1 2 Generator Cooling Intake The generator is an engine and just like the main engine it requires cooling water Water is supplied to the generator throug...

Page 107: ...h a valve This system makes an ease of washing the anchor components when retracted The raw water pump provides water under pressure for forward washdown Figure 9 6 is a view of the raw water pump intake and strainer The pump cycles on and off as needed to maintain water pressure within a preset range When the pressure drops to a low set point the pump turns on and runs until the pressure reaches ...

Page 108: ...off flow to specific areas of your boat for service or storage The manifold is equipped with a key that works the valve see valve key picture this tool is attached to the manifold via a small cable To turn off the flow of water place the insert over the diamond shaped valve stem and ensure that the valve stem is perpendicular to the water outlet line Valve Key Water Outlets Valves Arrows show flow...

Page 109: ...mps Leak in system Refill Clear obstruction or straighten line Check connections tighten as need ed See your dealer for service See your dealer for service Repair leak see your service dealer for repairs Low water pressure at all sinks and showers Defective pumps See your dealer for service Low water pressure at one sink Pinched waterline Straighten line No hot water AC Power Water heater breaker ...

Page 110: ...Mainship 40 Trawler Single Twin Water Systems 9 8 Notes ...

Page 111: ...Chapter 10 Waste Waste Sanitation Sanitation 40 Trawler 40 Trawler Single Twin Single Twin V1 011508 P N 1034082 and and ...

Page 112: ...1 gallon ot rinse urine completely out of the machin ery a minimum of 3 gallons to clear solids and paper Insufficient flushing shortens the life of the motor and macerator The 12 volt electric marine toilet comes with a compact white vitreous china bowl and is equipped with a duel function pump which eliminates having to mess with hand pumps and dry bowl valves With the simple push of a single bu...

Page 113: ...into the water or it falls overboard you will probably not be able to retrieve it Consider keeping an extra cap on board in case of an accident Figure 10 3 10 1 2 1 Holding Tank Cleaning Maintenance Any deodorizer may be used as long as it contains no alcohols or strong chemicals Steer clear of drain open ing type chemicals or strong bleaching type agents Maintenance on the holding tank is best de...

Page 114: ... the bilge rises to a preset level a float switch adjacent to the bilge pump turns the pump on automatically The pump runs until the water level reaches a preset low level When a pump is running its indicator light at the helm stations comes on The bilge pumps can also be operated manually Note Power is always available to the bilge pumps When a pump s breaker is switched to OFF or AUTO mode the p...

Page 115: ...f this section to find the details about operation of these pumps and the details of how to manually run them 10 4 Other Waste Related Equipment 10 4 1 Engine Generator Exhaust The subject here will be discussed in the Engine Transmission Section The motivation for placing this subject in the Sanitation System Section is due to the fact that exhaust is discharged from your boat We will have an ent...

Page 116: ... OFF Discharge line blocked Pinched Line Defective Float Switch Defective Pump Switch Breaker to on If Breaker is tripped determine cause and correct Clear material from line Straighten line Replace Switch See your dealer for service Replace Pump See your dealer for service Shower Sump Overflowing Breaker OFFDischarge line blocked Pinched lineDefective float switch Defective pump Switch breaker to...

Page 117: ...V1 011508 P N 1034082 Chapter 11 Engines Engines Transmissions Transmissions 40 Trawler 40 Trawler Single Twin Single Twin and and ...

Page 118: ...bout oper ating and maintaining your boat s engines Be sure to read it Do not start or operate the boat s engines until you have done so The life and performance you receive from your engines depends greatly on the way you care for it The engine manual states the maximum RPM rating established by the engine manufacturer for your boat s engine Do not exceed this rating Check the manual for other in...

Page 119: ...on The control contains the function of syn chronization throttle shift and monitoring of the engine controls Moving the lever for ward engages the forward gear and increases the throt tle as moving back wards does reverse In this configuration Figure 11 4 the operations are self explanatory Follow the manufacturers manuals for more detailed information concerning the keypad functions Note Before ...

Page 120: ...ng within the proper operat ing range the engine is operating properly 11 1 4 Engine Cooling There are two separate systems that cool your engine The raw water cooling system is described in detail in your Water Systems section 9 of this manual The internal engine cooling system is supplied by the engine manufacturer This system features a closed antifreeze coolant bottled in a reservoir attached ...

Page 121: ...tions regarding maintenance or operations not provided be sure and consult your boat dealer Once in a while an engine may not start even if the lever is in neutral The reason may be that the neutral safety switch is slightly out of adjustment While you are turning the ignition key move the lever up and down slightly over the détente until the starter kicks in Have your dealer check the switch as s...

Page 122: ...ngers and how to avoid them Carbon Monoxide will kill you and in most situations by the time you know something is wrong it could be too late Know what to look for and what to do in case of neces sary action Inspect your boat s exhaust system fre quently or have a qualified service technician ser vice the system to ensure that there are no leaks Always ensure the exhaust clamps are tightened throu...

Page 123: ...r up and down slightly over the détente while mov ing ignition switch Have dealer check switch as soon as possible Corroded battery terminals Clean battery terminals Loose battery terminals Tighten connections Bad starter switch Test switch continuity Replace switch if required See your dealer for service Replace switch Hydrolock See instructions in this Section under Hydro Lock See your dealer im...

Page 124: ...t couplings out of round or off center See your dealer for service Engine misaligned See your dealer for service Worn strut or transmission Replace bearings if needed See your dealer for service Poor performance Boat overloaded Reduce load Weight poorly distributed Distribute weight evenly Trimming may help Excess bilge water Pump out water Check for leaks Damaged or incorrect propeller Inspect pr...

Page 125: ...l connections as necessary No oil pressure Defective gauge gauge tube or oil line Replace gauge or gauge sender No oil in engine Refill crankcase See engine manu al for proper grade and viscosity High oil pressure Too heavy grade of oil Drain oil and replace See engine manual for proper grade Dirt or obstruction in oil line Drain and clear oil system Check for bent or flattened oil lines and repla...

Page 126: ...Mainship 40 Trawler Single Twin Engines and Transmissions 11 10 This Page Intentionally Left Blank ...

Page 127: ...Getting Underway Underway V1 011508 P N 1034082 40 Trawler 40 Trawler Single Twin Single Twin Chapter 12 Chapter 12 ...

Page 128: ...r issues that could cause these alarms to sound such as the loss of power in the batteries that feed the CO detectors and the systems This is so you are warned that you are nearing the loss of function of these important systems CAUTION This alarm will only indicate the presence of Carbon Monoxide at the sensor Carbon Monoxide gas may be present in other areas WARNING Actuation of your CO alarm in...

Page 129: ...h water pump to make sure it is working Check out the following bridge equipment and acces sories Seawater intakes that feed propulsion equipment Navigation Lights Horn Throttle and shifters for smooth operation Steering system ease of operation WARNING Using a damaged or improper cord for shore power can cause electrical shock and serious injury Use a cord specifically designed for shore power co...

Page 130: ... Should there be a problem with the battery voltage level see the section in this chapter for emergency operation 12 3 Getting Underway WARNING Before ever pulling away from the dock make sure that the shore power cord and the fresh water hoses are disconnected Check that the fresh water tanks are full Verify that you have up to date fire extinguisher and flares Make sure you have the required saf...

Page 131: ...crease speed Increased resistance increases fuel consumption Keeping the bottom of the boat clean will improve fuel efficiency Damaged underwater gear propeller shaft struts can decrease speed and performance Such damage is also likely to cause excessive vibration which can damage the boat engine and other components If underwater gear is damaged avoid operation of the boat and have it repaired as...

Page 132: ... to OFF to shut down the engine Before going ashore check the following items Shore power on and plugged in Battery charger operating Shaft and rudder log for leaks A thorough washdown of your hull decks and rigging with soap and fresh water will help keep your boat looking like new for years Note See the AC Electric section in this manual for information on connecting the shore power and the Wate...

Page 133: ...Maintenance Maintenance V1 011508 P N 1034082 40 Trawler 40 Trawler Single Twin Single Twin Chapter 13 Chapter 13 ...

Page 134: ...intenance Materials Following is a list of tools we recommend that you carry on board your boat Note that this list is the minimum required Flashlight Vise grips small and medium Needle nose pliers Screw and nut driver set with ratchet handle Multi bladed knife Set of screwdrivers Phillips and flat blade including shorty in both Offset screwdriver Set of combination wrenches box at one end open en...

Page 135: ...bing compound does not remove them wet sanding may be necessary To wet sand Clean the area with soap and water During sanding try to keep the area free of dust and dirt Use a 500 or 600 grit wet and dry sandpaper Use a sanding block Sandpaper and sanding blocks can be purchased from automotive supply stores When sanding keep the surface wet On dry surfaces press a wet sponge above the sanding area...

Page 136: ... on your boat we are unable to accept warranty claims which relate to surface staining or discoloring If your boat is not equiped with the Stainless Care Kit or you need to replenish please contact the Customer Service Department at 1 800 248 2980 or email custom erservice luhrs com 13 2 6 Deck Hatches Wax the rubber gaskets on all deck hatches with a car nauba wax to ensure gasket material does n...

Page 137: ...aner such as Fantastic Avoid using harsh or abrasive cleaners Use approved marine sanitary treatment chemicals to control the odor in the toilet and holding tank 13 3 2 Walls The wood used in your boat is treated at the factory with a multi coat finish process To maintain the finish use a good grade of furniture polish 13 3 4 Bilges The bilges are finished with a high quality gelcoat which is easy...

Page 138: ...e bowl gasket each time the filter is reassembled Check carefully for any signs of leakage 13 4 8 Fuel Line Connections Check all fuel line connections for leaks at least once a year Tighten as necessary Important Be careful when tightening fittings Over tightening can crack the flair fittings and flair nuts Use only tube wrench es when tightening connections 13 4 9 Batteries WARNING Avoid spillin...

Page 139: ... connector end thoroughly in fresh water Then shake or blow off excess water and allow cable to dry Spray plug and connector with a moisture repellent before you use the cable again 13 4 11 Electrical System Connections At least once each year disconnect electrical connectors in the bilge engine and upper control areas Check the terminals for corrosive buildup Have your boat dealer repair connecto...

Page 140: ...indicated with the sling under the exhaust outlets may cause cracking which is not covered by the warranty Blocks or pads at the chine corners will help keep pressure to a minimum at this point Disconnect the propeller shafts at the transmissions to prevent damage to the transmission Use flat wide slings made of belting and spreader bars long enough to keep pressure off the gunwale Do not use cabl...

Page 141: ...rator pump long enough for antifreeze to run through the pump and the lines Remove drain plug from seacock while valve is closed Allow line to drain Replace drain plug Prepare the Fresh Water System Remove the fresh water supply by opening the hot and cold faucets in the galley for 10 minute intervals Repeat until the fresh water tank is empty Open all faucets galley shower cockpit shower etc Drai...

Page 142: ...t Before placing your boat in the water check and per form the following Check all anchor lines and gear and replace if neces sary Check all through hull fittings to make sure they are clean Make sure all drain plugs are installed Check all strut and through hull hardware for damage and tight ness Repair or adjust as needed Check propellers and propeller shafts for proper instal lation and tightne...

Page 143: ... Operation Check Faucets and Piping for Leaks Check Water Heater Helm Check for Proper Operation Check Hydraulic Fluid Level Check Trim Tab Operation Refrigeration Icemaker Flush Check for Proper Operation Air Conditioning Flush Check for Proper Operation Electronics Check VHF for Proper Operation Check GPS Check Auto Pilot Dock side only Check Radar Check Wind Instruments Check Running Deck Sprea...

Page 144: ...Check Specific Gravity If req d Check Battery Fluid Level If req d Check Charger Operation Pressure Water System Drain Tank s Flush System with Freeze Ban Head s Flush Tiolets and sinks with Freeze Ban Refrigeration Icemaker Flush with Freeze Ban Disconnect Water Line and Drain Air Conditioning Flush with Freeze Ban Fuel System Add Stabilizer to Fuel Tank s Miscellanrous Check manual Electric Bilg...

Page 145: ...in Maintenance 13 13 14 4 1 4 4 37 m 40 10 12 45 m Lift at Sling Label Locations 14 4 4 37 m 24 7 7 49 m WL 20 3 6 17 m 11 11 3 63 m 19 2 5 84 m 16 1 4 90 m 7 8 2 34 m 4 4 1 32 m Lifting Shipping and Cradling Dimensions Figure 13 1 ...

Page 146: ...Mainship 40 Trawler Single Twin Maintenance 13 14 This Page Intentionally Left Blank ...

Page 147: ...Chapter 14 Glossary Glossary 40 Trawler 40 Trawler Single Twin Single Twin V1 011508 P N 1034082 ...

Page 148: ...dock Flare 1 Outward curve of the hull as it comes up the side from the water line 2 A pyrotechnic device used for emergency signalling Flotsam Refuse that floats when discharged over board Flying bridge y g g The uppermost steering station from which the vessel is controlled Fore and aft A line or anything else that runs par allel to the longitudinal center of the boat Forward Toward the bow Free...

Page 149: ...oof of a vessel Overboard Over the side of a boat Outboard 1 From the fore and aft centerline of a boat toward both the port and starboard sides 2 The seaward side of a moored boat Passageway g y A corridor or hallway aboard ship Personal Flotation Device PFD A life pre server Pier r A loading platform that extends at an angle from the shore Piling g Support or protection for wharves piers etc Pit...

Page 150: ...r section of the boat Stem The leading edge of a boat s hull Stern The back of a boat stringer g r Longitudinal and transverse continuous members used to provide a vessel with strength Strut A propeller shaft support that is below the hull The main strut is a large strut that is mounted imme diately forward of the propeller An intermediate strut is smaller than the main strut and is mounted betwee...

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Mainship 40 Trawler Single, Operator'S Manual

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