BRP Sea-Doo GTI 2008 Series Predelivery Bulletin Download

Page: 1 / 29

Date:

January 11, 2008

Subject:

Predelivery Inspection (4-TEC™)
(Canada / U.S. / Other country)

No.

2008-1

REVISION 1, May 7, 2008 <=

2008

MODEL

PACKAGE

MODEL

NUMBER

ENGINE (hp)

PREDELIVERY

KIT P/N

SERIAL

NUMBER

STD

148A

294 000 824

STD inter.

148B

1503NA

(155)

294 000 821

STD

338A

294 000 824

STD inter.

338B

1503BVIC

(215)

294 000 821

WAKE

158A

294 000 824

WAKE inter.

158B

1503NA

(155)

294 000 821

WAKE

268A

294 000 824

WAKE inter.

268B

1503BVIC

(215)

294 000 821

LTD

188A

294 000 825

GTX

†

LTD inter.

188B

1503BVIC

(215)

294 000 820

STD

178A / 178C

294 000 824

STD inter.

178B / 178D

1503BVIC

(215)

294 000 822

318A

294 000 827

RXT™

X inter.

318B

1503BVIC HO

(255)

294 000 828

STD

238A

294 000 824

STD inter.

238B

1503DT

(130)

294 000 819

248A

294 000 824

SE inter.

248B

1503DT

(130)

294 000 817

308A / 308C

294 000 824

SE inter.

308B / 308D

1503NA

(155)

294 000 817

STD R

258A

294 000 826

GTI™

STD R inter.

258B

1503DT

(130)

294 000 818

STD

288A

294 000 824

STD inter.

288B

1503NA

(155)

294 000 823

STD

218A

294 000 824

STD inter.

218B

1503BVIC

(215)

294 000 823

328A

294 000 827

RXP™

X inter.

328B

1503BVIC HO

(255)

294 000 829

ALL

GTX

†

is a trademark of Castrol Ltd. Used under license

Underlined text(s) between arrows is (are) added element(s) to the original publication.

Printed in Canada. (sbl2008-002 JPM)

1 / 29

Summary of Contents for Sea-Doo GTI 2008 Series

Page 1: ...503BVIC HO 255 294 000 828 STD 238A 294 000 824 STD inter 238B 1503DT 130 294 000 819 SE 248A 294 000 824 SE inter 248B 1503DT 130 294 000 817 SE 308A 308C 294 000 824 SE inter 308B 308D 1503NA 155 294 000 817 STD R 258A 294 000 826 GTI STD R inter 258B 1503DT 130 294 000 818 STD 288A 294 000 824 STD inter 288B 1503NA 155 294 000 823 STD 218A 294 000 824 STD inter 218B 1503BVIC 215 294 000 823 X 3...

Page 2: ...eering Rubber Boot 17 Storage Cover Installation 17 Storage Cover Shock Installation On GTX STD LTD and Wake 19 FINAL PREPARATION 19 Steering Alignment 19 O P A S TM System Alignment 20 Fuel 20 Fuel System Pressurization 20 Coolant Level 20 Watercraft Identification 21 Programming Keys With B U D S 21 Cluster Language Scale Settings 22 Ending a B U D S Session 22 Recommended Engine Oil 22 Engine O...

Page 3: ...features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not reproduce the full detail or exact shape of the parts however they represent parts that have the same or similar function The content of this bulletin is designed as a guideline only All mechanics performing predelivery procedures should...

Page 4: ...move parts from watercraft s storage compartments and from crate Lifting the Watercraft Model s All Cut strapping at watercraft front eyelet Release shipping bracket at rear of watercraft from crate base Lift watercraft using appropriate lift kit and install it on a proper support Engine Foam Protector Model s International Remove seat s 1 F18P016 Remove the foam protector 1 supporting engine Ship...

Page 5: ...New Battery WARNING Never charge or boost battery while installed in watercraft Remove battery from watercraft A17E0FB 2 1 3 Remove the sealing tube 1 from the vent elbow removed on picture WARNING Failure to remove the sealing tube could result in an explosion Remove caps and fill battery to UPPER LEVEL line 3 with electrolyte 2 specific gravity 1 265 at 21 C 70 F NOTE This battery may fill slowe...

Page 6: ...cable to battery positive post with 1 hexagonal bolt 1 flat washer and 1 nut all from predelivery kit P N 250 000 282 Apply dielectric grease P N 293 550 004 on positive battery post Cover positive battery post with rubber boot sbl2006 002 100_a NOTE On RXP models RED positive cable 1 must be installed at a 45 angle while BLACK negative cable 2 is still accepted at a 90 angle refer to photo Model ...

Page 7: ...e of their characteristics too much of a boost charge will decrease the volume of electrolyte The longer the overcharge time the greater the drop in electrolyte and starting power Stage of charge Voltage Action Charging time 100 12 8 13 0 None Check at 3 months from date of manufacture None required 75 100 12 5 12 8 May need slight charge if no charge given check in 3 months 3 6 hours 50 75 12 12 ...

Page 8: ...ust voltage as necessary to keep current at the battery s standard amp rating Charge for approximately 20 hours Rear View Mirrors Installation Model s RXT and RXT X International sbl2006 002 101_a Models WITHOUT the cluster bezel already installed Remove and keep both screws 1 retaining instrument cluster Unplug and set cluster aside for now sbl2006 002 101_b NOTE At 2 places at bottom of cluster ...

Page 9: ...t inscription OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR is in upright position Secure each mirror with 2 M8 x 120 hexagonal bolts P N 230 062 060 and 2 M8 stainless steel flat washers P N 234 062 500 all from predelivery kit Torque to 5 N m 44 lbf in NOTE To ensure a correct installation torque rear bolts closest to mirror before front ones Reconnect instrument cluster and secure back in place...

Page 10: ...eads do not torque yet Pop all rivets box s and pod s and then tighten mirror support screw Torque to 8 N m 71 lbf in Model s GTI std and GTI std R International Only Insert 6 new rivets from predelivery kit in their respective holes in pod do not pop yet Insert 4 new rivets from predelivery kit in their respective holes in box do not pop yet Now that all rivets are in position pop them from left ...

Page 11: ...king sure to align all 5 male female tabs along the way sbl2007 001 004_a Press upper and lower handlebar covers together so tabs clip in position Secure upper and lower covers using three K40 x 16 screws P N 241 141 660 and washers P N 234 051 600 included in the predelivery kit sbl2007 001 005_a Push throttle lever housing back in position and secure in place using an M6 x 16 P N 250 000 036 soc...

Page 12: ...l bolts P N 207 162 060 and 3 M6 flat washers P N 234 061 600 from predelivery kit Apply Loctite 243 blue threadlocker on bolt threads Torque to 5 N m 44 lbf in Remove both wing nuts from threaded studs on console Open front storage cover and remove storage tray if so equipped F02K0M6 Insert throttle cable and steering harness through console hole and position steering assembly 2 1 F02K0N6 Attach ...

Page 13: ...g 2 M6 x 50 P N 207 065 060 hexagonal bolts and 2 M6 flat washers P N 234 061 600 from predelivery kit Do not torque yet D Steering alignment procedure described further in this bulletin must be performed prior to torque bolts A sbl2008 002 001_a Secure vent tube 1 to steering support 2 and steering cable 3 using 2 locking tie 4 not provided as show on the picture Model s D International only RXP ...

Page 14: ...8 002 552_a Insert buzzer 1 through direction support trim and install on bracket at right of direction support 2 Apply Loctite 425 P N 293 800 040 on nut 3 and torque nut to 3 3 N m 29 lbf in sbl2008 002 553_a Insert wire harness 1 into direction support trim 3 and grommet 2 toward storage compartment Insert throttle cable 4 from storage compartment into grommet and direction support trim toward ...

Page 15: ...orth American X models the handlebar is already installed on watercraft but has been tilt down for shipping A sbl2008 002 004_a Loosen the 8 bolts shown on picture enough to move assembly freely Model s All X models sbl2008 002 005 Align handlebar and X riser in order to be straight with steering stem sbl2008 002 009_a Make sure handlebar and stem is well centered in the X riser 1 NOTE D Throttle ...

Page 16: ...cure it with velcro NOTE Tabs must be around handlebar 1 Put back housing at is original location and retorque bolts at 2 3 N m 18 27 lbf in Model s All X models Install handle grip following same process as others watercrafts described previously Throttle Cable Model s International except X 1 F18F026 Insert end of throttle cable into plastic tube 1 leading out from steering assembly 16 29 2008 1...

Page 17: ...1 F16F026 Connect 1 steering harness connectors to main harness connectors Secure with locking tie from predelivery kit or in some cases use existing locking tie attached to vent tube bracket Steering Rubber Boot Model s International except X sbl2006 002 107 Position rubber boot Storage Cover Installation Model s All GTX RXP and RXP X International Remove plastic wrapping over storage cover assem...

Page 18: ...1 to storage cover assembly 2 with the M6 x 60 hexagonal bolt 3 P N 207 066 080 from predelivery kit Apply Loctite 243 blue threadlocker on bolt threads Torque to 4 N m 35 lbf in Cover bolt head with a pressure cap 4 P N 414 136 900 from predelivery kit Model s All RXP and RXP X International F19L0N6 3 1 2 Cut locking ties 1 holding storage cover rod 2 to shock assembly 3 F19L0O6 1 3 2 5 4 Insert ...

Page 19: ...3 rod side against the bump 2 on the shock support 1 and close storage compartment cover The bottom of the shock will be inserted in its place automatically FINAL PREPARATION Steering Alignment Model s D All F01K07A 1 Position handlebar in straight ahead position by measuring each side the distance from handlebar grip end to floorboard 1 F01J5ZA 1 Check jet pump nozzle position by placing a straig...

Page 20: ...l is flammable and explosive under certain conditions Always work in a well ventilated area It might be necessary to remove and install safety lanyard 2 or 3 times to initially feed fuel system NOTE This procedure should be explained to purchaser at delivery NOTE Verify fuel line connectors prior to powering up ECM This verification must be done visually as well as manually by physically checking ...

Page 21: ...D S in conjunction with VCK Always use the latest B U D S version that is available from BOSSWeb www bossweb brp com NOTE BUDS 2 3 17 version or higher is required 1 2 F16R016 Connect VCK components and start B U D S Choose KW2000 Protocol from Choose Protocol option in the MPI drop down menu 1 Read ECM using leftmost icon 2 Click on VEHICLE tab Enter purchaser name in the CUSTOMER field Click on ...

Page 22: ...nd session Ensure to reinstall cap over the communication connector Recommended Engine Oil Model s Naturally Aspirated Engines Watercraft featuring 4 stroke engines without superchargers require 4 stroke motor oil meeting requirements for API service classification SL SJ or SH Always check API service label on oil container to be sure it includes those letters The BRP 4 stroke oil SAE 10W 40 P N 2...

Page 23: ...very hot Direct contact may result in skin burn F18D2N6 1 3 2 Reinstall dipstick push in completely Remove dipstick and read oil level It should be between marks 3 Mark 1 for FULL Mark 2 for ADD 1 F18D086 To add oil unscrew oil cap 1 Place a funnel into opening and add recommended oil to proper level Do not overfill Properly reinstall oil cap and dipstick Throttle Cable Model s All 1 F01K086 Verif...

Page 24: ...etc Do not apply isopropyl alcohol directly on decals Accessories On some models accessories such as wakeboard rack GPS Global Positioning System etc must be installed prior to delivering vehicle Refer to appropriate OPERATOR S MANUAL for complete installation procedure NOTE Procedures must be explained to purchaser Delivery to Purchaser General Instructions Where possible give a brief demo ride a...

Page 25: ...rge hub with 10 vane stator Jet pump Material Composite aluminum Transmission Direct drive forward neutral reverse Impeller Stainless steel DIMENSIONS Length 322 5 cm 127 in Width 124 5 cm 49 in Height 117 cm 45 9 in Weight dry 332 kg 732 lb 338 8 kg 747 lb 338 8 kg 747 lb Rider capacity refer to load limit 1 2 or 3 Storage capacity 46 8 L 12 4 U S gal Load limit passengers luggage 273 kg 600 lb L...

Page 26: ...ub with 10 vane stator Jet pump Material Composite aluminum Aluminum Aluminum Transmission Direct drive forward neutral reverse Impeller Stainless steel DIMENSIONS Length 331 cm 130 3 in Width 122 cm 48 in Height 120 cm 47 2 in Weight dry 361 kg 795 lb 366 kg 805 lb 366 kg 805 lb Rider capacity refer to load limit 1 2 or 3 Storage capacity 129 8 L 34 3 U S gal Load limit passengers luggage 273 kg ...

Page 27: ... 10 vane stator Jet pump Material Composite aluminum Aluminum Aluminum Type Direct drive forward neutral reverse Transmission VTS Electric Electric Impeller Stainless steel DIMENSIONS Length 307 cm 121 in Width 122 cm 48 in Height 118 cm 46 6 in 118 cm 46 6 in 116 cm 45 8 in Weight dry 340 kg 750 lb 359 kg 792 lb 361 kg 795 lb Rider capacity refer to load limit 1 or 2 Storage capacity 40 3 L 10 7 ...

Page 28: ...age Large hub with 10 vane stator Jet pump Material Aluminum Type Direct drive forward neutral reverse Transmission VTS Electric Impeller Stainless steel DIMENSIONS Length 331 cm 130 in Width 122 cm 48 in Height 120 cm 47 2 in 118 cm 46 5 in Weight dry 370 kg 815 lb 372 kg 818 lb Rider capacity refer to load limit 1 2 or 3 Storage capacity 129 8 L 34 3 U S gal 123 L 32 5 U S gal Load limit passeng...

Page 29: ... with 10 vane stator Jet pump Material Composite aluminum Aluminum Type Direct drive forward neutral reverse Transmission VTS Electric Impeller Stainless steel DIMENSIONS Length 331 cm 130 3 in Width 122 cm 48 in Height 120 cm 47 2 in Weight dry 382 kg 840 lb 388 kg 853 lb Rider capacity refer to load limit 1 2 or 3 Storage capacity 129 8 L 34 3 U S gal Load limit passengers luggage 273 kg 600 lb ...

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