MAHLE CAL-10 Operation Manual Download Page 9

 

 

 

CAL-10   

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  9  

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Operation 

7.3

 

Function and purpose of lift 

 

This  lift  is  designed  to  lift  loads—it  is  not  designed  to 
support loads once lifted. Thus, this lift must always be 
used  in  conjunction  with  appropriate  and  adequate 
vehicle  support  stands.  Also,  this  lift  is  designed  to  lift 
certain  loads  (e.g.,  vehicles,  trailers)  in  specific  ways 
(one end and never on the side). NEVER attempt to use 
this lift in ways for which it was not designed. If you have 
lifting  needs  that  cannot  be  met  by  this  lift,  do  not 
attempt  to  modify  the  lift  or  use  it  for  purposes  other 
than  those  for  which  it  was  designed—always  use  a 
lifting device that is appropriate for the load. Do not use 
adapters and / or attachments from other units. Consult 
parts  list  for  adapters  and/or  attachments  that  can  be 
used on this product, not to exceed maximum lift height 
of  50”.  Contact  the  manufacturer  if  you  have  any 
questions about other lifts or the appropriateness of this 
lift for different types of jobs. 

7.4

 

Moving and positioning the lift 

 

The  operator  should  move  this  lift  only  on  a  hard  level 
surface.  When  moving  this  lift  around  the  shop  floor,  it 
must  never  be  moved  in  the  raised  position.  When 
moving  the  lift,  the  lift  must  always  be  in  the  lowest 
position. 

 

Use  only  the  handles  provided  as  the  means  by  which 
you grab the lift and move it. The lift should NEVER be 
tilted backwards for any reason (i.e., to clear an obstacle 
on the floor, to move under an elevated obstacle, etc.). 
Tilting  the  lift  can  cause  the  lift  to  fall  backwards  onto 
the operator or someone who might be nearby. If the lift 
ever  does  fall,  for  whatever  reason,  get  out  of  the  way 
immediately—NEVER  try  to  catch  the  lift  if  it  falls 
backwards. 

7.5

 

Adjusting saddle horn height 

 

On occasion, it may be necessary to adjust the height of 
the saddle horns in order to make good contact with the 
lift points of the load (i.e., if there is a distance between 
the saddle in the lowest position and the lift point on the 
load). The height of the saddle horns can be adjusted by 
removing the pin from the saddle, raising the saddle and 
reinserting  the pin  into the hole. The pin should always 
be  placed  all  the  way  through  the  saddle  arm  support. 
Also,  both  saddles  must  be  pinned  at  the  same  height 
when  lifting  a  load.  DO  NOT  make  saddle  height 
adjustments  if  these  conditions  cannot  be  met.  Follow 
the  safety  instructions  on  the  lift  for  positioning  the 
saddles on the lift. 

7.6

 

Lowering the load 

In lowering the load, follow steps one (1) through four (4) 
as indicated on the Warning Decal. Once the saddles of 
the lift have been positioned properly according to these 
steps,  raise  the  lift  slowly  to  lift  the  load  off  the  vehicle 
support stands. Remove the vehicle support stands from 
underneath the vehicle. Visually inspect the area beneath 
the  vehicle  to  ensure  that  it  is  free  of  any  obstructions 
before  preparing  to  lower  the  vehicle  to  the  ground.  
Before  operating  the  air  valve  (refer  to  the  operating 
instructions  –  “Operating  the  Air  Valve”  &  Fig.  3),  make 
sure  that  no  one  else  is  in  the  immediate  work  area. 
Disengage  the  down  stop  pawl  by  holding  the  air  valve 
and  down  stop  lever  until  the  lift  can  be  removed  from 
under  the  vehicle.  Air  must  bleed  off  for  a  few  seconds 
before the lift will start lowering. After lowering the load, 
put  the  vehicle  in  park  and  engage  the  brakes  before 
removing the jack. 

 

 

Summary of Contents for CAL-10

Page 1: ...MAHLE CAL 10 EN Operation Manual Vehicle Air Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...entification 7 7 Operation 8 7 1 Preparing to lift 8 7 2 Operating the air valve to raise a load 8 7 3 Function and purpose of lift 9 7 4 Moving and positioning the lift 9 7 5 Adjusting saddle horn he...

Page 4: ...ssible If this warning is not heeded it may result in possible serious injury and or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...ound the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the...

Page 7: ...ion 6 1 Component identification Fig 1 Side view 1 Base 2 Air cylinder 3 Cylinder head plate 4 Pneumatic wheel 5 Swivel caster Fig 2 Rear view 1 Valve handle 2 Valve cover 3 Handle grip 4 Downstpp rel...

Page 8: ...ns cannot be met move the vehicle and jack to an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain o...

Page 9: ...t ever does fall for whatever reason get out of the way immediately NEVER try to catch the lift if it falls backwards 7 5 Adjusting saddle horn height On occasion it may be necessary to adjust the hei...

Page 10: ...ifting location Roll the lift into place make sure it is centered in the trailer and bumper Make sure that the lift saddles on the lift frame fully engage cradle the bottom of the bumper and that the...

Page 11: ...the lift must be removed for service and returned to the manufacturer for servicing This unit is equipped with a non serviceable vertical restraint and must be returned to the factory for repair Cont...

Page 12: ...o the pipe nipple using pipe thread sealant on the threads of the nipple 9 Troubleshooting This section is a list of potential problems and solutions If the solution listed fails to correct the proble...

Page 13: ...CAL 10 13 en Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 14: ...en 14 CAL 10 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CAL 10 15 en Notes 12 Notes...

Page 16: ...en 16 TSL 50 670 90748 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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