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   CAL-10 

Responsibilities 

4.

 

Responsibilities 

4.1

 

Receiving inspection 

Before attempting to operate this equipment, thoroughly 
read and understand this manual. Completely remove all 
tape and packaging. Inspect the equipment immediately 
upon delivery.  If  shipping  damage  is  evident,  inform  the 
delivering 

carrier 

immediately 

and 

contact 

the 

manufacturer using the  contact information on the back 
cover of this manual. 

4.2

 

Owner and/or operator responsibilities 

The  owner  of  this  equipment  must  read  these 
instructions  and  maintain  them  for  future  reference  and 
for  instructing  any  other  users  of  the  equipment.  The 
owner  is  responsible  for  keeping  all  warning  labels  and 
instruction  manuals  legible  and  intact.  Replacement 
labels and literature are available from the manufacturer. 
The owner must never authorize or allow anyone to use 
this  equipment  until  the  operator  has  read  and 
understood  the  information  in  this  manual  and  on  the 
accompanying labeling on the equipment itself. 

If this equipment is being used in an occupational setting 
(or  workplace),  the  employer  should  ensure  that  all 
personnel working with and around the equipment know 
of the risks associated with its use. Personnel involved in 
the use and operation of this equipment shall be careful, 
competent, trained, and qualified in the safe operation of 
the  equipment  and  its proper  use when  servicing  motor 
vehicles  and  their  components.  Safety  information 
provided  with  this  equipment  should  be  emphasized  by 
the  employer  and  understood  by  each  employee.  The 
employer  must  make  this  manual  available  to  all 
personnel  using  this  equipment  and  all  personnel  must 
read  and  understand  the  contents  of  this  manual.  If  the 
operator  is  not  fluent  in  English,  the  manufacturer’s 
instructions and warnings shall be read to and discussed 
with  the  operator  in  the  operator’s  native  language  by 
the 

employer, 

making 

sure 

that 

the 

operator 

comprehends  its  contents  and  observes  the  proper 
procedures for use of this equipment. 

5.

 

Specifications 

5.1

 

CAL-10 

Model CAL-10 

US units 

Metric units 

Maximum capacity 

20000 lbs 

9070 kg 

Maximum air pressure 

200 PSI 

13.8 Bar 

Weight 

748 lbs 

339.3 kg 

Width 

37 in 

94.0 cm 

Depth 

43 in 

109.2 cm 

Height (Lowered) 

64 in 

162.6 cm 

Height (Raised) 

94 in 

238.8 cm 

Saddle spread (Minimum) 

37.25 in 

94.6 cm 

Saddle spread (Maximum) 

48.625 in 

123.5 cm 

Saddle 

Starting 

Height 

(minimum) 

14 in 

35.6 cm 

Saddle Starting Height 
(maximum) 

20 in 

50.8 cm 

Powered Stroke 

30 in 

76.2 cm 

 

 

 

Summary of Contents for CAL-10

Page 1: ...MAHLE CAL 10 EN Operation Manual Vehicle Air Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...entification 7 7 Operation 8 7 1 Preparing to lift 8 7 2 Operating the air valve to raise a load 8 7 3 Function and purpose of lift 9 7 4 Moving and positioning the lift 9 7 5 Adjusting saddle horn he...

Page 4: ...ssible If this warning is not heeded it may result in possible serious injury and or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...ound the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the...

Page 7: ...ion 6 1 Component identification Fig 1 Side view 1 Base 2 Air cylinder 3 Cylinder head plate 4 Pneumatic wheel 5 Swivel caster Fig 2 Rear view 1 Valve handle 2 Valve cover 3 Handle grip 4 Downstpp rel...

Page 8: ...ns cannot be met move the vehicle and jack to an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain o...

Page 9: ...t ever does fall for whatever reason get out of the way immediately NEVER try to catch the lift if it falls backwards 7 5 Adjusting saddle horn height On occasion it may be necessary to adjust the hei...

Page 10: ...ifting location Roll the lift into place make sure it is centered in the trailer and bumper Make sure that the lift saddles on the lift frame fully engage cradle the bottom of the bumper and that the...

Page 11: ...the lift must be removed for service and returned to the manufacturer for servicing This unit is equipped with a non serviceable vertical restraint and must be returned to the factory for repair Cont...

Page 12: ...o the pipe nipple using pipe thread sealant on the threads of the nipple 9 Troubleshooting This section is a list of potential problems and solutions If the solution listed fails to correct the proble...

Page 13: ...CAL 10 13 en Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 14: ...en 14 CAL 10 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CAL 10 15 en Notes 12 Notes...

Page 16: ...en 16 TSL 50 670 90748 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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