MAHLE CAL-10 Operation Manual Download Page 11

 

 

 

CAL-10   

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  11  

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   en

Maintenance and Inspection 

8.

 

Maintenance and Inspection 

 

WARNING

 - The jack must be inspected according to 

the  requirements  of  this  section.  Failure  to  properly 
inspect  the  jack  could  lead  to  severe  injury  or  death. 
The  jack  must  be  removed  from  service  and 
inspected  immediately  if  it  is  subjected  to  an 
abnormal load or a shock load. If any irregularities or 
problems  are  detected during  an  inspection,  the  jack 
must  be  removed  from  service  immediately  and 
repaired.  Contact  the  manufacturer  at  the  numbers 
and address printed on the back cover of this manual. 

8.1

 

Inspection – before each use 

Visual inspection of the jack must be made before each 
use of the jack. The jack should be immediately removed 
from  service  if  any  of  the  following  conditions  are 
detected or observed: 

 

Visually inspect all components of the lift for signs of 
corrosion and/or excessive wear. 

 

Inspect  the  lift  for  any  cracks,  chips,  or  signs  of 
excessive wear. Visually inspect the welds. 

 

Inspect the saddle support adjusting pins for signs of 
excessive  wear  or  deformations.  Also,  inspect  the 
holes on the saddle arm for elongation. If pins cannot 
be  removed  from  the  saddle  arms  or  if  there  is 
elongation  of  the  holes,  then  it  is  likely  that  the  lift 
has  been  overloaded  and  should  be  taken  out  of 
service until it can be repaired. 

 

Verify that all warning and instructions decals) are in 
place and legible before the lift is put back in service. 
If  any  decals  are  missing  or  illegible,  contact  the 
manufacturer for replacements. 

 

If  there  is  any  evidence  of  hydraulic  oil  leaking  from 
underneath  this  lift,  the  lift  must  be  removed  for 
service  and  returned  to  the  manufacturer  for 
servicing.  This  unit  is  equipped  with  a  non-
serviceable vertical restraint and must be returned to 
the  factory  for  repair.  Contact  the  manufacturer  as 
soon as possible. 

8.2

 

Inspection – structural 

The  owner  must  inspect,  or  appoint  a  knowledgeable 
person to inspect the jack for signs of corrosion and / or 
excessive  wear.  Visual  inspection  should  be  made 
before  each  use  of  jack,  checking  for  abnormal 
conditions.  Regular  inspections  should  be  made  weekly 
for daily use and monthly for intermittent use. Each jack 
must  be  inspected  immediately  if  subjected  to  an 
abnormal  load  or  shock.  Any  jack  which  appears  to  be 
damaged  in  any  way,  is  found  to  be  badly  worn,  or 
operates abnormally shall be removed from service until 
necessary repairs are made. 

 

The  jack  must  be  removed  from  service  and 
inspected  for  damage  immediately  if  the  jack  is 
subjected to an abnormal shock or load. Never return 
the  jack  to  service  until  all  damaged  components 
have  been  properly  repaired  or  replaced. Always  test 
the lift and verify proper operation before returning the 
jack to service. Failure to heed this warning may result 
in personal and / or property damage. 

 

To  prevent  serious  injury  or  death  from  a  falling 
vehicle,  all  inspection  and  maintenance  procedures 
must  be  performed  after  the  jack  has  been  removed 
from service. Position the lift so you have clear access 
to all sides of the lift for inspection and service 

 

Inspect  the  lift  for  any  cracks,  chips,  or  signs  of 
excessive wear. Visually inspect the welds. 

 

If any irregularities or problems are detected during an 
inspection,  the  jack  must  be  removed  from  service 
immediately  and  repaired.    Contact  the  manufacturer 
using  the  contact  information  on  the  back  cover  of 
this manual. 

 

 

Summary of Contents for CAL-10

Page 1: ...MAHLE CAL 10 EN Operation Manual Vehicle Air Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...entification 7 7 Operation 8 7 1 Preparing to lift 8 7 2 Operating the air valve to raise a load 8 7 3 Function and purpose of lift 9 7 4 Moving and positioning the lift 9 7 5 Adjusting saddle horn he...

Page 4: ...ssible If this warning is not heeded it may result in possible serious injury and or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...ound the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the...

Page 7: ...ion 6 1 Component identification Fig 1 Side view 1 Base 2 Air cylinder 3 Cylinder head plate 4 Pneumatic wheel 5 Swivel caster Fig 2 Rear view 1 Valve handle 2 Valve cover 3 Handle grip 4 Downstpp rel...

Page 8: ...ns cannot be met move the vehicle and jack to an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain o...

Page 9: ...t ever does fall for whatever reason get out of the way immediately NEVER try to catch the lift if it falls backwards 7 5 Adjusting saddle horn height On occasion it may be necessary to adjust the hei...

Page 10: ...ifting location Roll the lift into place make sure it is centered in the trailer and bumper Make sure that the lift saddles on the lift frame fully engage cradle the bottom of the bumper and that the...

Page 11: ...the lift must be removed for service and returned to the manufacturer for servicing This unit is equipped with a non serviceable vertical restraint and must be returned to the factory for repair Cont...

Page 12: ...o the pipe nipple using pipe thread sealant on the threads of the nipple 9 Troubleshooting This section is a list of potential problems and solutions If the solution listed fails to correct the proble...

Page 13: ...CAL 10 13 en Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 14: ...en 14 CAL 10 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CAL 10 15 en Notes 12 Notes...

Page 16: ...en 16 TSL 50 670 90748 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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