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   CAL-10 

Safety Regulations 

1.

 

Safety Regulations 

1.1

 

Warnings 

 

Failure  to  follow  all  of  these  safety  instructions  can 
lead  to  severe  injury  or  death  from  a  sudden  loss  of 
the load. Contact the manufacturer at the numbers or 
address  printed  on  the  back  cover  of  this  manual  if 
you have any questions. 

 

Anyone  who  operates  this  jack  must  read  and 
understand  all  the  instructions  and  warnings 
provided with this jack before being allowed to use 
it.

  All  operators  must  be  careful,  competent,  trained, 

and  qualified  in  the  safe  operation  of  the  jack.  The 
owner  (or  other  responsible  individual)  must  ensure 
that  any  operator  observes  the  proper  safety 
procedures  for  using  this  jack  at  all  times.  If  the 
operator does not read well or is not fluent in English, 
the  owner  /  manager  must  read  and  review  the 
instructions  and  warnings  in  the  manual  with  the 
operator  in the  operator's  native  language  to be  sure 
that the operator will use the jack properly. 

 

The  owner  /  manager  must  keep  this  manual  for 
future  reference

,  and  make  sure  the  warning  labels 

on  the  jack  are  legible  and  intact  at  all  times. 
Replacement  labels  and  manuals  are  available  from 
the  manufacturer.  Call  the  manufacturer  using  the 
contact information on the back cover of this manual 
if you have any questions. 

 

If  there  is  any  evidence  of  hydraulic  oil  leaking 
from  underneath  this  lift

,  the  lift  must  be  removed 

from  service  and  returned  to  the  manufacturer  for 
servicing.  Contact  the  manufacturer  as  soon  as 
possible. If this warning is not heeded, it may result in 
possible  serious  injury  and/or  property  damage  or 
death. 

 

Use the jack to raise one end of a vehicle or trailer.

 

 

This jack is designed to for lifting only one end of the 
vehicle  or  trailer,  not  supporting.  Once  the  vehicle  or 
trailer  is  lifted,  place  vehicle  supports  stands  under 
the  vehicle  or  trailer  and  remove  the  jack  from  the 
work area. Using this jack to raise loads other than at 
the  end  of  the  vehicle  or  trailer  can  result  in  serious 
injury or death. NEVER use the jack on a vehicle while 
the motor is running. 

 

NEVER use this jack in conjunction with any other 
jack  or  lift.

 

NEVER  use  a  jack  to  raise  one  side  of  a 

vehicle. 

 

ONLY 

use 

the 

approved 

manufacturer’s 

recommended lifting points

 on vehicles and trailers. 

 

NEVER  overload  this  jack

.

  The  jack’s  maximum 

capacity  is  20,000  lbs.  /  9070  kg.    If  you  need  to  lift 
more than this, use a jack that has a higher maximum 
capacity. 

 

NEVER  modify  the  jack  in  any  way

.

  Modifications 

may cause the jack to perform improperly, resulting in 
injury  or  death.  NEVER  use  the  jack  with  aftermarket 
accessories,  lift  pads,  or  adaptors,  not  supplied  by 
the manufacturer. 

 

NEVER loosen the hex nut on top of this jack

. This 

nut, if loosened will cause the jack to leak air and not 
function properly. 

 

NEVER abuse or cause damage to the jack

.

 NEVER 

subject  the  jack  to  abnormal  shocks  or  loads.  Your 
safety  and  that  of  others  depends  on  the  proper 
operation of the jack. 

 

When  raising  the  load,  chock  the  wheels  on  the 
end  opposite  the  jack

.  Place  the  jack  into  position, 

put  vehicle  in  neutral,  and  disengage  the  parking 
brake.  These steps must be taken before connecting 
the air supply to the jack. 

 

 

Summary of Contents for CAL-10

Page 1: ...MAHLE CAL 10 EN Operation Manual Vehicle Air Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...entification 7 7 Operation 8 7 1 Preparing to lift 8 7 2 Operating the air valve to raise a load 8 7 3 Function and purpose of lift 9 7 4 Moving and positioning the lift 9 7 5 Adjusting saddle horn he...

Page 4: ...ssible If this warning is not heeded it may result in possible serious injury and or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...ound the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the...

Page 7: ...ion 6 1 Component identification Fig 1 Side view 1 Base 2 Air cylinder 3 Cylinder head plate 4 Pneumatic wheel 5 Swivel caster Fig 2 Rear view 1 Valve handle 2 Valve cover 3 Handle grip 4 Downstpp rel...

Page 8: ...ns cannot be met move the vehicle and jack to an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain o...

Page 9: ...t ever does fall for whatever reason get out of the way immediately NEVER try to catch the lift if it falls backwards 7 5 Adjusting saddle horn height On occasion it may be necessary to adjust the hei...

Page 10: ...ifting location Roll the lift into place make sure it is centered in the trailer and bumper Make sure that the lift saddles on the lift frame fully engage cradle the bottom of the bumper and that the...

Page 11: ...the lift must be removed for service and returned to the manufacturer for servicing This unit is equipped with a non serviceable vertical restraint and must be returned to the factory for repair Cont...

Page 12: ...o the pipe nipple using pipe thread sealant on the threads of the nipple 9 Troubleshooting This section is a list of potential problems and solutions If the solution listed fails to correct the proble...

Page 13: ...CAL 10 13 en Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 14: ...en 14 CAL 10 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CAL 10 15 en Notes 12 Notes...

Page 16: ...en 16 TSL 50 670 90748 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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