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CAL-10   

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  5  

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   en

Foreword 

2.

 

Foreword 

2.1

 

From the manufacturer 

Thank  you  for  your  purchase.  To  complement  the 
offering  of  A/C,  fluid  and  nitrogen  service  equipment, 
MAHLE  Service  Solutions  has  partnered  with  Gray 
Manufacturing  to  provide  the  highest  quality  hydraulic 
and  pneumatic  equipment  available  for  the  professional 
service  technician.  This  equipment  adheres  to  high 
standards  promised  in  the  MAHLE  guarantee  including 
the  assurance  of  innovation  and  reliability  that  comes 
with  the  Gray  Manufacturing  name.  Please  contact 
MAHLE  Service  Solutions’  customer  service  at  (800) 
468-2321 

or 

[email protected] 

with 

any 

comments or questions. 

3.

 

Symbols Use 

3.1

 

Signal words 

Signal  words  call  attention  to  a  safety  message  or 
messages, or a property damage message or messages, 
and  designate  a  degree  or  level  of  hazard  seriousness. 
Signal words used in this manual include: 

Keyword 

Probability of 

occurrence 

Severity of danger if 

instructions not observed 

DANGER 

Immediate 

impending 

danger  

Death 

or 

severe 

injury.  

WARNING 

Possible 

impending 

danger  

Death 

or 

severe 

injury  

CAUTION 

Possible 

dangerous 

situation  

Minor 

injury  

NOTICE 

Possible 

damage to 

property

 

Possible property 
damage 

 

 

 

Summary of Contents for CAL-10

Page 1: ...MAHLE CAL 10 EN Operation Manual Vehicle Air Lift...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...entification 7 7 Operation 8 7 1 Preparing to lift 8 7 2 Operating the air valve to raise a load 8 7 3 Function and purpose of lift 9 7 4 Moving and positioning the lift 9 7 5 Adjusting saddle horn he...

Page 4: ...ssible If this warning is not heeded it may result in possible serious injury and or property damage or death Use the jack to raise one end of a vehicle or trailer This jack is designed to for lifting...

Page 5: ...ay Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call a...

Page 6: ...ound the equipment know of the risks associated with its use Personnel involved in the use and operation of this equipment shall be careful competent trained and qualified in the safe operation of the...

Page 7: ...ion 6 1 Component identification Fig 1 Side view 1 Base 2 Air cylinder 3 Cylinder head plate 4 Pneumatic wheel 5 Swivel caster Fig 2 Rear view 1 Valve handle 2 Valve cover 3 Handle grip 4 Downstpp rel...

Page 8: ...ns cannot be met move the vehicle and jack to an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain o...

Page 9: ...t ever does fall for whatever reason get out of the way immediately NEVER try to catch the lift if it falls backwards 7 5 Adjusting saddle horn height On occasion it may be necessary to adjust the hei...

Page 10: ...ifting location Roll the lift into place make sure it is centered in the trailer and bumper Make sure that the lift saddles on the lift frame fully engage cradle the bottom of the bumper and that the...

Page 11: ...the lift must be removed for service and returned to the manufacturer for servicing This unit is equipped with a non serviceable vertical restraint and must be returned to the factory for repair Cont...

Page 12: ...o the pipe nipple using pipe thread sealant on the threads of the nipple 9 Troubleshooting This section is a list of potential problems and solutions If the solution listed fails to correct the proble...

Page 13: ...CAL 10 13 en Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 14: ...en 14 CAL 10 Maintenance Chart Action Date Details Person responsible...

Page 15: ...CAL 10 15 en Notes 12 Notes...

Page 16: ...en 16 TSL 50 670 90748 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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